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Makita BFL201F manual

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Table of contents for the manual

  • Page 1

    S pecif ication S tandard equipment O ptional accessories L H W No Battery BL1430 Battery BL1430A Fast char ger DC18RA Charger DC18SD Charger DC24SC Automoti ve Char ger DC18SE Auto refresh adapter ADP03 Battery protector (for BL1430A) Protectors (red/ blue/ yello w/ clear) T orque adjust tool Angle head set Dimensions: mm (") W idth (W) Heigh[...]

  • Page 2

    P 2 / 1 3 R epair [1] NECESSAR Y REP AIRING T OOLS [2] LUBRICA TIONS/ GLUING Fig. 1 Code No. Description Use for Item No. Apply Makita grease N.No.2/ Loctite 603 to the portions designated by arrows. Description Portion to lubricate 1R314 Torx bit VT-25 1R173 Retaining ring R pliers RT-1 Removing/installing Retaining ring R-22 1R034 Bearing setting[...]

  • Page 3

    P 3 / 1 3 R epair [3] DISASSEMBL Y/ASSEMBL Y [3]-1. LED job light section DISASSEMBLING M4x8 Pan head screw (2pcs.) Light cover 1) Remove Light cover by unscrewing two M4x8 Pan head screws. ( Fig. 2 ) 2) Remove LED circuit and its Lead wires from Light holder, and disconnect Connector of LED circuit with that of Motor control unit. Switch lever and[...]

  • Page 4

    P 4 / 1 3 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Spindle A complete section (cont.) 1) Apply Makita grease N.No.2 to O ring 14. ( Fig. 1 ) Assemble O ring 14, Flat washer 14 then Spindle complete to Bearing retainer 14-23 as illustrated in Fig. 10 . Note: If you cannot assemble Spindle complete to Bearing retainer 14-23 by hand, do it using arb[...]

  • Page 5

    P 5 / 1 3 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -3. Spiral bevel gear 9 section 1) Remove Light cover by unscrewing two M4x8 Pan head screws, then remove Switch lever and Compression spring 2. ( Fig. 12 ) 2) Remove Angle head complete from Housing by unscrewing four M4x22 (+) Pan head screws, then remove Clutch section (= Clutch assembly) from Ang[...]

  • Page 6

    P 6 / 1 3 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -4. Clutch section Fig. 22 M5x10 Torx countersunk head screw M5x10 Torx countersunk head screw 783204-6 T25 Torx wrench (T25 of 1R145) 6mm Spindle Flat washer 7 Cam A on Torx screw side Cam D Cam A on Torx screw side Cam A on Torx screw side Cam D Spindle Fig. 21 Steel ball 4 (3pcs.) Steel ball 5.0 ([...]

  • Page 7

    P 7 / 1 3 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -4. Clutch section (cont.) Fig. 23 Do the reverse of the disassembling steps. ASSEMBLING Note: When fastening M5x10 Torx countersunk screw to Spindle, do as described in Fig. 23 . Apply Makita grease N. No.2 to all Steel balls and the Spindle's threaded portion for enaging with M12 Lock nut befo[...]

  • Page 8

    P 8 / 1 3 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -5. Gear case section (cont.) ASSEMBLING 1) After applying Makita grease N No.2 to teeth of all Spur gears, shafts of Carrier complete B and shafts of Spur gear 9 complete A, assemble Ball bearing 6805LLB and Carrier complete B to Gear case. ( Fig. 2 ) Then assemble Internal gear 47 and Spur gears fr[...]

  • Page 9

    P 9 / 1 3 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -6. Switch section DISASSEMBLING M3x20 Pan head screw (7pcs.) Housing set (R). Fig. 31 (1) Remove Light cover, Compression spring 2 and Switch lever illustrated in Fig. 12 . (2) Separate Angle head complete from Housing set as illustrated in Fig. 13 . However, no need to remove Clutch assembly. (3) R[...]

  • Page 10

    P 1 0 / 1 3 Fig. D-1 C ircuit diagram Stator Controller Terminal Main switch Switch unit B (for rotation reverse) Switch unit A (for Trigger) Switch unit C (for clutch) LED circuit (for job light) LED circuit (for display) Power supply circuit = Tape = Connector Motor control unit RF unit Color index of lead wires' sheath Black White Red Orang[...]

  • Page 11

    P 1 1 / 1 3 Fig. D-2 W iring diagram Switch Terminal Power supply circuit Connector rib (A) Wiring around Controller Receptacle Terminal Lead wire (black) Lead wire (red) Install Receptacles on Terminal as illustrated below. Route Lead wires that connects Power supply circuit with RF unit between three pins as illustrated below. Sponge Controller b[...]

  • Page 12

    P 1 2 / 1 3 Fig. D-3 W iring diagram [2] Wiring around Stator Switch unit (for Clutch) Lead wire holder First, put the following Lead wires from Controller in place: *Lead wires to LED circuit *Lead wires to Switch unit (for Clutch) Then, fix Lead wires (orange, white, blue) from Controller to Stator with this Lead wire holder. Route the following [...]

  • Page 13

    P 1 3 / 1 3 Fig. 4 W iring diagram Wiring of Lead wires of LED circuit Route Lead wires under the two tabs. rib tab tabs viewed from left side Put Connectors and the slack portion of Lead wires in this space. Note: Be careful not to put Connectors or the slack portion of Lead wires on the ribs around LED circuit. Route Lead wires between these ribs[...]