Makita 5091DZ manual

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A good user manual

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First and foremost, an user manual of Makita 5091DZ should contain:
- informations concerning technical data of Makita 5091DZ
- name of the manufacturer and a year of construction of the Makita 5091DZ item
- rules of operation, control and maintenance of the Makita 5091DZ item
- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Makita 5091DZ alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Makita 5091DZ, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Makita service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Makita 5091DZ.

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Table of contents for the manual

  • Page 1

    Cordless Circular Saw Blade diameter 85 mm (3-3/8") MODEL 5091DZ 85 mm (3-3/8") MODEL 5091DWH 85 mm (3-3/8") MODEL 5091DWG Without Battery or Charger 85 mm (3-3/8") MODEL 5091D With Battery Cartridge and Fast Charger No load speed Overall Net Cutting depth 900 450 (RPM) 1 length 1 weight Vith Battery Cartridge INSTRUCTION MANUAL[...]

  • Page 2

    IMPORTANT SAFETY INSTRUCTIONS (For All Tools) WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING: READ ALL INSTRUCTIONS. 1. 2. 3. 4. 5. 6. 7. 8. 9. IO. 11. 12. 13. 2 KEEP WORK AREA CLEAN. Cluttered areas and benches invite in[...]

  • Page 3

    14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 15. AVOID UNINTENTIONAL STARTING. Don't carry tool with finger on switch. Be sure switch is OFF when plugging in. 16. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cord[...]

  • Page 4

    IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE I. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instructions for battery charger. 2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery. 3. CAUTION - To reduce[...]

  • Page 5

    ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF) 2. Do not attempt to use a step-up transformer, an engine generator or DC power or ABOVE 4OoC (104OF). receptacle. 3. Do not allow anything to cover or clog the charger vents. 4. Always cover the battery terminals wi[...]

  • Page 6

    ADDITIONAL SAFETY RULES 1. Be aware that this tool is always in an operating condition, because it does 2. Wear hearing protection. 3. Keep Guards In Place and In Working Order. not have to be plugged into an electrical outlet. Never wedge or tie lower guard open. Check operation of lower guard before each use. Don't use if lower guard does no[...]

  • Page 7

    NEVER place your hand or fingers behind the saw. If kickback occurs, the saw could easily jump backwards over your hand, possibly causing severe injury. I Fig. 3 IO. Lower Guard. Raise lower guard with the retracting handle. 11. Adjustments. Before cutting be sure depth and bevel adjustments are tight. 12. Use Only Correct Blades In Mounting. Don&a[...]

  • Page 8

    15. Place the wider portion of the saw base on that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made. As examples, Fig. 5 illustrates the RIGHT way to cut off the end of a board, and Fig. 6 the WRONG way. If the workpiece is short or small, clamp it down. DON'T TRY TO HOLD SHORT PIECE[...]

  • Page 9

    Installing or removing the battery cartridge 0 Always switch off the tool before insertion or removal of the battery cartridge. 0 To remove the battery cartridge, pull out the set plate on the tool and grasp both sides of the cartridge while withdrawing it from the tool. To insert the battery cartridge, align the tongue on the battery cartridge wit[...]

  • Page 10

    CAUTION: .The fast charger Model DC1201 is specifically designed to charge only Makita battery cartridges. Never use it for other purposes or for other manufacturer's batteries. When you charge a new battery cartridge or a battery cartridge which has not been used for a long period of time, it may not accept a full charge. This is a normal con[...]

  • Page 11

    To install the blade, follow the removal procedure in reverse. BE SURE TO TIGHTEN THE BOLT SECURELY. Fig. 1 CAUTION : 0 Be sure the blade is installed with teeth pointing up at the front of the tool. 0 Use only the Makita hex wrench to install or remove the blade. Hex wrench storage I When not in use, the hex wrench can be convenient I y stored. He[...]

  • Page 12

    Adjusting the depth of cut Loosen the screw on the depth guide and move the base up or down. You can read the depth of cut by aligning the top of the notch in the depth guide with the graduations on its right side. (Note : This can be done for 0" bevel cutting only.) At the desired depth of cut, secure the base by tightening the screw. guide B[...]

  • Page 13

    Sighting The front of the base is notched to provide two guide edges. For straight cuts, align the edge with 0' engraved on it with your cutting line on the workpiece. For 45' bevel cuts, align the edge with 45' engraved on it with your cutting line. I For straight cuts 'For 450 bevel Cutting line Fig. 11 Switch action To prev[...]

  • Page 14

    Guide rule The handy guide rule allows you to do extra-accurate straight cuts. Simply slide the guide rule up snugly against the side of the workpiece and secure it in position with the clamp screw on the front of the base. It also makes repeated cuts of uni- form width possible. A Clamp screw 1 Fig. 1 MAINTENANCE CAUTION : Always be sure that the[...]

  • Page 15

    OPTIONAL ACCESSORIES The accessories listed in this manual are available at an extra cost from your Makita distributor or Makita factory service center. Service centers are listed on the warranty card packed with your tool. CAUTION : These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of [...]

  • Page 16

    Mar,-30-'95 US 85 mm (3-3/8") CORDLESS CIRCULAR SAW Model 5091D Note: The switch and other part configurations may differ from country to country. 16[...]

  • Page 17

    MODEL 5091 D 'E :ED OESCRIPTION MA!aNE 26 27 26 29 30 31 32 33 341 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Mar - 30 -'95 US '2 ED DESCRIPTION 1 1 3 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 bwaME 10 11 12 13 14 15 16 17 16 19 20 21 22 23 24 25 Hex Socket Head Bolt MSx12 Outer Flange 28 Inner Flange 28 Retaining Ring S - 28 Sa[...]

  • Page 18

    Recycling the Battery The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal. I Ni-Cd I To recycle the battery: 1. Remove the battery from the tool. 2. a). Take the battery to your nearest Makita Factory Service Center or b). Take the battery to your nearest Makita Authorized Service Center or D[...]