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Table of contents for the manual
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Page 1
Models No. Description P R ODUCT Continuous Rating (W) V oltage (V) Cycle (Hz) Input Output Max. Output (W) 120 220 230 240 15 8.6 8.2 7.9 50/60 50/60 50/60 50/60 --- 1,800 1,800 1,800 900 1,000 1,000 1,000 2,300 2,300 2,300 2,300 Current (A) T ECHNICAL INFORMA TION C ONCEPT AND MAIN APPLICA TIONS S pecif ication P 1/10 5008MG, 5008MGA Circular Saw[...]
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Page 2
P 2/10 [2] LUBRICA TION [3] DISASSEMBL Y/ASSEMBL Y [3] -1. Safety Cover Apply Makita grease N. No.1 to the follo wing portions designated with the black triangle to protect parts and product from unusual abrasion. [1] NECESSAR Y REP AIRING TOOLS Blade case complete Gear room for Helical gear 47 (Apply approximately 6g.) R epair 32 32 DISASSEMBLING [...]
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Page 3
P 3/10 R epair 1) Assemble Spacer and Safety cover to Bearing box. ( Fig. 3 on page 2) 2) Assemble Safety cover to Bearing box. ( Fig. 3 on page 2) Link Safety cov er to Blade case with T ension spring 4 as illustrated in Fig. 4 . Note: Be sure to follo w the instructions in Fig. 4 . Otherwise, pi voting action of Safety co ver will be interfered b[...]
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Page 4
P 4/10 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Base Complete (cont.) Shoulder pin 6-7 Base complete, vie wed from bottom Hex socket set scre w M5x8 (a), (b) : for securing Shoulder pin 6-7 (c) : for fine adjustment of the angle of Base to Sa w blade Angular guide Depth guide Shoulder pin 6-7 Fig. 8 Fig. 9 Base complete Angular guide Motor sectio[...]
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Page 5
P 5/10 [3] DISASSEMBL Y/ASSEMBL Y R epair [3] -3. Motor Section After removing Safety co ver , disassemble Motor section as described below; 1) Remov e Hex sock et head bolt M5x40 using 1R229, then remov e Flat washer 5 from Angular guide. ( left in Fig. 11 ) 2) Remov e Slee ve 6 using 1R004 and 1R008. ( right in Fig . 11 ) DISASSEMBLING Lev er 56 [...]
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Page 6
P 6/10 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -4. Motor Housing Section (cont.) [3] -5. Bearing Box Section and Gear Section ASSEMBLING Do the re verse of the disassembling steps. Note 1: Be sure to assemble Motor housing section to Blade case while pressing Shaft lock in the direction of the black arro w to position the stopper of Shaft lock insid[...]
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Page 7
P 7/10 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -5. Bearing Box Section and Gear Section (cont.) 5) Remov e Ring 17 from Bearing box section using 1R004 and 1R008. (Fig. 24 ) 6) Fix Bearing box section in vise, then remov e Bearing retainer 23-36 from Bearing box using 1R316 as illustrated in Fig. 25 . Ball bearing 6003DD W can no w be remov ed. Note[...]
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Page 8
P 8/10 R epair The angle of Saw blade to Base plate is adjusted to 90 de grees in factory . But if out of adjustment, apply a triangular rule or 1R208 to Saw blade and Base plate, then turn Hex sock et set screw M5x8 with He x wrench 2.5 until Saw blade is square to Base plate. ( Fig . 29 ) [3] -6. Replacing the Electrical Parts in Handle Section R[...]
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Page 9
C ircuit diagram W iring diagram P 9/10 Protectiv e tube (V arnish tetron tube) Note: Noise suppressor is not used for some countries. Red Black White T erminal block LED Job light Field Switch Fig. D-1 Color index of lead wires' sheath Po wer supply cord Noise suppressor (if used) 5008MG (without electric brake) Motor housing Handle Switch ri[...]
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Page 10
C ircuit diagram W iring diagram P 10/10 Protectiv e tube (V arnish tetron tube) T erminal block LED Job light Field Switch Fig. D-4 Fig. D-3 Po wer supply cord 5008MGA (with electric brake) Motor housing Handle Black White Red Color index of lead wires' sheath Orange Y ello w Switch rib Protectiv e tube LED Job light [A] If Power supply cord [...]