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Louisville Tin and Stove W506F manual

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Table of contents for the manual

  • Page 1

    GAS-FIRED VENTED GAS-FIRED VENTED GAS-FIRED VENTED GAS-FIRED VENTED GAS-FIRED VENTED W W W W W ALL FURNACE ALL FURNACE ALL FURNACE ALL FURNACE ALL FURNACE INST ALLA TION AND OPERA TING INSTRUCTIONS P/N 84502 / REV . 10/2008 NA TURAL GAS W255F , W355F , W505F L.P . GAS W256F , W356F , W506F W ARNING: Operation of this furnace when not connected to a[...]

  • Page 2

    READ CAREFULL Y BEFORE INST ALLING UNIT These installation instructions are a general guide, and do not supersede applicable local codes and ordinances. Before planning or making the installation, be sure it complies with all phases of the local heating codes. Or , in the absence of local codes, wi th the latest edition of the National Fuel Gas Cod[...]

  • Page 3

    1” 11” 2” SAFETY RULES A) The wall furnace should be located near the center of the house for best heat distribution. B) Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. C) Children and adults should be alerted to the hazards of high surface temperature and should stay away to avo[...]

  • Page 4

    COMBUSTION AND VENTILA TION AIR When installed, this gas appliance must be provided with fresh air for combustion, ventilation, and dilution of hot flue gases. The minimum required volume of the area where the appliance is installed should be 50 cubic feet per 1,000 btu/hr . If installed in an area of the home that is considered an unconfined space[...]

  • Page 5

    ALL COMBUSTION AIR FROM OUTDOORS THROUGH SINGLE COMBUSTION AIR OPENING UL Listed V ent Cap UL Listed Gas V ent Opening Alternate Opening Location FIGURE D ALL COMBUSTION AIR FROM OUTDOORS THROUGH VENTILA TED A TTIC UL Listed V ent Cap UL Listed Gas V ent Inlet Grille Inlet Grille V entilation Louvers (each end of attic) Outlet Air Inlet Air Duct (E[...]

  • Page 6

    VENTING This appliance must be properly connected to a venting system. Consult local ordinances governing venting. Install only UL listed type BW 4” oval gas vent. When the vent enters the attic, a listed type B-1 round flue pipe may be used. See Figure 2, Page 7. V ent pipe must connect to the wall furnace header plate with a “B” vent base p[...]

  • Page 7

    ROUGH-IN INSTRUCTIONS NOTE: Maximum wall thickness for a dual wall (W505, W506) installation is 5-3/8”. STEP 1. Attach the base plate (purchased with the vent pipe) to the header plate using two No. 8 sheet-metal screws through the pre-punched holes. The heater may not vent properly without a base plate to anchor and seal the vent system. See Fig[...]

  • Page 8

    ROUGH-IN INSTRUCTIONS NOTE: For proper combustion, make sure units are level, front to back and side to side. FIGURE 1 ROUGH-IN DIMENSIONS STEP 4. Remove double ceiling plate between studs. Install one ceiling plate spacer across the cut out in ceiling plate. Install vent pipe into position, be sure to lock bottom of vent pipe into the base plate. [...]

  • Page 9

    B-W VENT FIGURE 3 Casing “Z Bracket Front Panel Front Panel Door FIGURE 5C INST ALLA TION STEP 6. T o place furnace into position, grasp furnace and lift so furnace flue vent and header plate vent opening engage. Do not use burner or gas control to lift heater . Lift furnace upward and swing bottom into wall opening until legs rest on floor plate[...]

  • Page 10

    CAUTION: Label all wires prior to disconnection when servicing controls. W iring errors can cause improper and dangerous operation. V erify proper operation after servicing. WIRING INSTRUCTIONS – GRA VITY W ALL FURNACE W ARNING: Failure to locate the thermostat properly or to wire the furnace correctly may result in continuous operation, control [...]

  • Page 11

    A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these in- structions exactly . B . BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor . WHA T TO DO IF YOU SMELL GAS: • Do not try to light any [...]

  • Page 12

    PILOT ADJUSTMENT Locate the pilot adjustment screw on the valve. The pilot flame should surround at least the top 3/8” of the powerpile (pilot generator) or thermocouple (see below). The pilot is unregulated so it will be operating at inlet line pressure (Max. 7” w .c. for natural gas and 1 1” w .c. for propane). T o decrease the pilot flame,[...]

  • Page 13

    BBSK INST ALLA TION INSTRUCTIONS STEP 1 . Select left or right side of front panel for most convenient location of the temperature control knob. Remember to choose the side that allows adequate clearance for accessibility to adjust the control knob. STEP 2 . On selected side, locate three (3) vertical dimples beginning approximately 20-½” above [...]

  • Page 14

    BBSK INST ALLA TION INSTRUCTIONS Page 14 SIDE VIEWS / FRONT P ANEL 20-1/2” LEFT SIDE VIEW RIGHT SIDE VIEW FIGURE 9 BBSK CONTROL SWITCH 40225 SWITCH BRACKET 40230 HEA T SHIELD SENSING BULB FRONT P ANEL SIDE #6X1/4 (2) SCREW CONTROL KNOB #8X1/2 (2) SCREW CONTROL ROD CAPILLAR Y TUBE FIGURE 10 GAS V AL VE SENSING BULB NYLON CLIP 10-24X3/8 SCREW FIGUR[...]

  • Page 15

    BBSK KIT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instruc- tions exactly . B . BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on th[...]

  • Page 16

    Page 16 MODEL WFF81-C OPTIONAL F AN KIT INSTALLATION INSTRUCTIONS NOTE: This fan kit is to be installed after installation of wall furnace and with the wall furnace front panel in p l a c e . STEP 1 . This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the latest editi[...]

  • Page 17

    Ground WHITE BLACK L2 White 1 15 V AC L1 Black 1 15 V AC BLACK F AN SWITCH BLACK BLACK BLACK MOTO R WHITE GREEN GROUND WIRE L2 White L1 Black 1 15 V AC 60 HZ - Less than 12 Amps. If any of the original wire as supplied with this appliance must be replaced, it must be replaced with type thermoplastic 105 degree C wire or its equivalent. WFF81-C WIRI[...]

  • Page 18

    40542-A REAR REGISTER KIT ( Optional Accessor y) INST ALLA TION INSTRUCTIONS FOR GRA VITY VENTED W ALL FURNACES STEP 1. Cut hole within stud space behind heater in the back wall 8-1/4” high by 12-5/8” wide. The lower edge of the hole to be 45-3/4” above the floor plate or 47” from the floor (with standard 2”x4” floor base) as shown in F[...]

  • Page 19

    40542-A REAR REGISTER KIT - Continued INST ALLA TION INSTRUCTIONS FOR GRA VITY VENTED W ALL FURNACES Page 19 INNER P ANEL FIGURE 15 Plaster Ground Frame Closed Position Rear Register Grille 2”x4” Upright Finished W all Casing Open Position Damper FIGURE 17 Finished W all Heater Casing Casing Opening Retainer Screw Holes Rear Register Grille Pla[...]

  • Page 20

    TROUBLE SHOOTING CHAR T for qualified serviceman - MAIN BURNER SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too lar ge 1. Defective operator section of gas valve. 1. Replace complete valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 ft. 3. Refer to orifice chart, [...]

  • Page 21

    SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Burner won’t 1. Pilot flame too lar ge or too small. 1. Re-adjust pilot flame using adjustment on turn on combination control valve. 2. Dirt in pilot orifice. 2. Clean pilot orifice with air or solvent, do not ream. 3. Defective automatic pilot section in 3. Replace entire combination control valve. combi[...]

  • Page 22

    SINGLE W ALL FURNACE Model Numbers Nat. L.P . W255F W256F W355F W356F DUAL W ALL FURNACE Model Numbers Nat. L.P . W505F W506F NOTICE: When ordering any component in the Burner Assembly , specify either Honeywell or Robertshaw components. REV . 06/2006 Prices and specifications subject to change without notice. All prices are F .O.B. factory . GRA V[...]

  • Page 23

    HOW T O PROPERL Y ORDER P AR TS: In addition to part description and part number , please give model number, serial number , and type of gas used. This information can be found on the rating plate that is attached to heater . Page 23 *TWO REQUIRED MARCH 2009 REVISED 06/2006 FO R M O DEL S R E F . PAR T L I S T PAR T L I S T PAR T L I S T R E F . PA[...]

  • Page 24

    IMPOR T ANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEA TING EQUIPMENT WHA T YOU DON’T KNOW CAN HURT YOU. Y our pilot light system has been designed for safe and reliable operation. Although safety mechanisms are built-in, the potential for hazard exists. This information is intended to help you avoid these hazards. YOUR GA[...]

  • Page 25

    LIMITED WARRANTY The L ouisville T in & Stove Co. w arrants to the or iginal user the acco mpanying pr oduct for the period speci fie d herein, pr ovide d said produc t is installed, ope rated, ma intained, service d, and used accordin g to the inst ruction s and specificatio ns accompan ying th e prod uct. AS OUTLINED IN OUR INSTRUCTIONS, ANY [...]