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Louisville Tin and Stove CF654C-H manual

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Table of contents for the manual

  • Page 1

    COUNTERFLOW W ALL FURNACE INST ALLA TION AND OPERA TING INSTRUCTIONS P/N 781 1 1 REV . 03/05 24 VOL T SYSTEM NA TURAL GAS CF353C-H CF503C-H CF653C-H WITH LOW-BTU PILOT L . P . GAS CF354C-H CF504C-H CF654C-H MODEL NUMBERS 24 VOL T SYSTEM NA TURAL GAS CF357C-H CF557C-H WITH INTERMITTENT IGNITION (I.I.D.) L.P . GAS CF358C-H CF558C-H - Do not store or [...]

  • Page 2

    CONTENTS Contents……………………………………………........... 2 Introduction…………………………………………. 2 Specifications……………………………………….. 2 Safety Rules………………………………………… 3 Helpful Installation Information……………….........…. 3 Connecting [...]

  • Page 3

    SAFETY RULES 1 . Improper installation, adjustment, alteration, service or maintenance can cause property damage, bodily injury or death. If you do not understand these instructions or your local codes, call local authorities, a qualified installer , service agency , gas su pplier , or the manufacturer . 2 . Do not install this fan type wall furnac[...]

  • Page 4

    VENTING - CONTINUED This appliance is equipped with a blocked flue switch. W ARNING: Do not bypass the blocked flue switch. T o do so could expose the consumer to property damage, personal injury or possible death. This switch, when activated, will interrupt the electrical circuit between the transformer and the gas valve causing the main burner fl[...]

  • Page 5

    COMBUSTION AND VENTILA TION AIR When installed, this gas appliance must be provided with fresh air for combustion, ventilation, and dilution of hot flue gases. The minimum required volume of the area where the appliance is installed should be 50 cubic feet per 1,000 btu/hr . If installed in an area of the home that is considered an unconfined space[...]

  • Page 6

    LOCA TION AND SPECIAL PRECAUTIONS The wall furnace should be located near the center of the house for best heat distribution. If the area where the appliance is to be installed contains carpeting, tile or combustible materials, other than wood flooring, the appliance shall be installed on a metal plate, wood panel or other non-combustible materials[...]

  • Page 7

    GAS ROUGH-IN Check local codes for requirements as to the size and type of gas line required. See Figure 5 for location of gas inlet holes in furnace cabinet. Compounds used on threaded joints of gas pipe should be resistant to the action of liquefied petroleum gases. The gas line joints must be checked for leaks. This should be done with a soap so[...]

  • Page 8

    INST ALLA TION / WHEN RECESSED (UP T O 9-1/4”) STEP 1 . Cut out floor plate between 2x4 studs, so heater will set flat on floor . STEP 2 . Make electrical connection of 115 V . wiring into junction box provided on top of header plate. STEP 3. Attach the base plate (purchased with the vent pipe) to the header plate using two No. 8 sheet-metal scre[...]

  • Page 9

    Installation of B-W Gas V ent for one-story buildings or for first floor of multi-story buildings. Ceiling plate spacers to center B-W Gas V ent in stud space - nail securely at both ends. Plate cut away for full width of stud space to provide ventilation. Studs on 16 inch centers Sheet metal screw base plate to header Use manufacturer’s method o[...]

  • Page 10

    CF353C-H, CF354C-H, CF503C-H, CF504C-H, CF653C-H, CF654C-H ST ANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may r esult causing property damage, personal injury or loss of life. A. This appliance has a pilot, which must be lighted by hand. When lighting the pilot, f[...]

  • Page 11

    CF357C-H, CF358C-H, CF557C-H, CF558C-H - I.I.D. PILOT FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may r esult causing property damage, personal injury or loss of life. LIGHTING INSTRUCTIONS T O TURN OFF GAS TO APPLIANCE Page 11 1. T urn thermostat to it’ s lowest setting. 2.[...]

  • Page 12

    PROPER BURNER FLAME A proper flame will have a dark blue inner mantle that sits right on top of the burners with a lighter blue outer mantle rising above the burner , (See Figure 1 1). There may be some yellow where the pilot flame and burner flame meet. There is no primary air adjustment on the burner , and proper flame is assured since the correc[...]

  • Page 13

    TERMINAL BLOCK WIRING DIAGRAM CAUTION: Label all wires prior to disconnection when servicing controls. W iring errors can cause improper and dangerous operation. V erify proper operation after servicing. AUXILIAR Y LIMIT SWITCH For your safety this furnace is equipped with a manual reset auxiliary limit switch. In case of failure by the primary lim[...]

  • Page 14

    CF353C-H, CF354C-H ST ANDING PILOT CF503/504C-H, CF653/654C-H Page 14 CF353C-H, CF354C-H PICTORIAL SCHEMA TIC Thermostat Power Cord Black Black Green White White Black Black Black White Black Black Brown Blue Black Transformer Motor Spill Switch Limit Switch Fan Switch Brown Blue Black TH TR Gas V alve Auxiliary Limit Switch MOTOR F AN SWITCH LIMIT[...]

  • Page 15

    CF357C-H, CF358C-H I.I.D. CF557C-H, CF558C-H Page 15 BLACK BLACK BLACK AUXILIAR Y LIMIT SWITCH SPILL SWITCH PILOT IGNITION MODULE MV/PV GAS V AL VE LIMIT SWITCH FAN SWITCH SELECTOR SWITCH BLACK BROWN BLUE TRANSFORMER MOTOR WHITE BLACK BLACK BROWN BLACK GREEN WHITE WHITE BLACK THERMOST A T POWER CORD RED RED GREEN CF557C-H, CF558C-H PICTORIAL SCHEMA[...]

  • Page 16

    ROUGH-INS FOR REAR OR SIDE DISCHARGE Install plastergrounds as shown in Figure 12 and Figure 13. NOTE: When side discharge is being used, furnace should be set exactly 4” from side wall. 14-3/8” 10-3/ 16” Plaster Ground SIDE FIGURE 13 REAR FIGURE 12 OPTIONAL ACCESSOR Y KITS REAR REGISTER KIT (Flush Mount) (See Figur e 14) 1. Use optional kit [...]

  • Page 17

    SIDE DISCHARGE ON CASING 1. Use optional kit No. 306SR-A. 2. Cut out and remove embossed area on casing side. 3. Remove knockout from inner liner . 4. Place 1-1/2” boot from kit through opening, matching flanges of boot to knockout on inner boot. 5. Mark screw holes and remove boot. 6. Drill holes with a 1/8” drill. 7. Attach inner boot with sc[...]

  • Page 18

    SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of gas valve. 1. Replace complete valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 ft. 3. Refer to orifice chart on Page 9. Noisy Flame 1. Noisy pilot. 1. Reduce pilot gas with a[...]

  • Page 19

    SYMPT OM POSSIBLE CAUSES CORRECTIVE ACTION Pilot won’t light, 1. Air in line. 1. Bleed line. or stay lit 2. Defective thermocouple. 2. Replace thermocouple. (ST ANDING PILOT) 3. Pilot flame too low . 3. Adjust pilot flame. 4. Manual reset switch not engaged. 4. Push on button. Pilot won’t light, 1. Sparker won’t work. 1. Check wire connection[...]

  • Page 20

    REV . 03/05 COUNTERFLOW W ALL FURNACE / ST ANDING PILOT Prices and specifications subject to change without notice. All prices are F .O.B. factory . MODELS: NA T . GAS L.P . GAS CF353C-H CF354C-H CF503C-H CF504C-H CF653C-H CF654C-H CONTROL ASSEMBL Y Page 20 26 24 14 25 34 5 10 11 4 27 29 28 12 30 13 35 1f 31 1e 1 1b 1d 1c 32d 34b 3 32b 33 32c 39 1a[...]

  • Page 21

    24 VOL T SYSTEM WITH LOW-B.T .U. ST ANDING PILOT NA TURAL CF353C-H CF503C-H CF653C-H MODEL NUMBER L . P . CF354C-H CF504C-H CF654C-H RE F . P ART L IS T P ART LIST P A R T LIST P AR T DESCRIPTION NUMBER NUMBER PRICE NUMBER PRICE NUMBER PRICE Casing Side, Right 1 30055 $48.40 3 03 2 5 $49.00 30525 $52.10 Casing Side, Left 1 a 30060 $48.40 3 03 3 0 $[...]

  • Page 22

    REV . 03/05 COUNTERFLOW W ALL FURNACE / I.I.D. PILOT Prices and specifications subject to change without notice. All prices are F .O.B. factory . MODELS: NA T . GAS L.P . GAS CF357C-H CF358C-H CF557C-H CF558C-H CONTROL ASSEMBL Y Page 22 33 32b 3 34b 32d 32c 39 1a 1c 1d 1b 1 1e 31 1f 35 30 13 12 27 28 11 10 5 4 34 25 14 24 26 50 51 6 32 15 52 2 7 8 [...]

  • Page 23

    24 VOL T SYSTEM WITH INTERMITTENT NA TURAL CF357C-H CF557C-H MODEL NUMBERS L . P . CF358C-H CF558C-H RE F . P AR T LIST P AR T LIST P AR T DESCRIPTION NUMBER NUMBER PRICE NUMBER PRICE Casing Side, Right 1 30055 $48.40 3 05 2 5 $52.10 Casing Side, Left 1 a 30060 $48.40 3 05 30 $52.10 Center Back Assembly 1b 30114 $37.10 30 54 4 $36.80 T op Assembly [...]

  • Page 24

    REV . 03/05 Page 24 KIT NO. 31300-A TRIM KIT VENT ENCLOSURE KIT NO. 16VE-A or 36VE-A KIT NO. 406RR-A REAR REGISTER W/ BOOT - FLUSH KIT NO. 407RR-A REAR REGISTER - RECESS KIT NO. 30SRB-A SIDE REGISTER W/BOOT KIT NO. 306SR-A SIDE REGISTER - FLUSH For description of above refer ence numbers, see reverse side. 15 14 2 4 1 3 5 16 8 7 12 7 8 12 11 5 12 9[...]

  • Page 25

    P ARTS LIST FOR ACCESSORIES FOR COUNTERFLOW W ALL FURNACE P ART DESCRIPTION REF . NO. P ART NO. LIST PRICE 16" V ent Enclosure Side 1 31360 $8.20 16" V ent Enclosure Front 2 31355 $10.30 24" V ent Enclosure Side 1 31367 $12.60 24" V ent Enclosure Front 2 31366 $15.40 36" V ent Enclosure Side 3 31385 $15.20 36" V ent En[...]

  • Page 26

    IMPOR T ANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEA TING EQUIPMENT WHA T YOU DON’T KNOW CAN HUR T YOU. Y our pilot light system has been designed for safe and reliable operation. Although safety mechanisms ar e built-in, the potential for hazard exists. This information is intended to help you avoid these hazards. YOUR [...]

  • Page 27

    LIMITED WARRANTY LIMITED WARRANTY LIMITED WARRANTY LIMITED WARRANTY LIMITED WARRANTY The Louisville T in & Stove Co. warrants to the original user the accompanying product for the period specified herein, provided said product is installed, operated, maintained, serviced, and used according to the instructions and specifications accompanying th[...]