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Louisville Tin and Stove BBT54 manual

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Table of contents for the manual

  • Page 1

    - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHA T TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor ’ s phone. Follow the gas [...]

  • Page 2

    Page 2 Introduction……………………………..... 2 Specifications and Dimensions………...….. 2 Safety Rules…………………………….. 3 Clearances………………………………. 4, 5 Location………………………………… 5 Installation………………………………. 6 - 10 Lighting Instructions………?[...]

  • Page 3

    SAFETY RULES The Direct V ent Gas Baseboard Heater and its components meet all applicable safety standards when installed as directed in this manual. For safe installation and operation of your Direct V ent Gas Baseboard Heater , read all these instructions before you begin. Failure to follow them exactly will void your warranty and may present a f[...]

  • Page 4

    VENT CAP CLEARANCES Page 4 A = Clearance above grade, veranda, porch, deck or balcony (*12 inches [30cm] minimum) B = Clearance to window or door that may be opened (*6 inches [15 cm] minimum) C = Clearance to permanently closed window (minimum 12 inches [30 cm] recommended to prevent condensation on window) D = V ertical clearance to ventilated so[...]

  • Page 5

    Page 5 LOCA TION 1. This heater must be installed on an outside wall . 2. For efficient performance, locate heater as centrally as possible in the area to be heated. 3. Check outside wall where vent will exit, for proper clearances (See Figure 1), compliance with local codes and clearances above grade. Also, consider exterior appearance, walkways, [...]

  • Page 6

    Page 6 OPTIONAL KITS For special installation applications and modifications, the following kits are available from your local dealer . T o ensure safe, efficient operation of your Direct V ent Gas Baseboard be sure to use only authorized kits. T able 1: Special adaptation and modification kits available for use with the Direct V ent Baseboard Heat[...]

  • Page 7

    Page 7 INST ALLA TION - Cont’d. STEP 2. ROUGH IN GAS SUPPL Y – (See Figure 3) a ) Select the bottom, rear or right side to bring the factory supplied flexible gas line assembly out of the heater . b) The valve must be connected only by means of a pipe union of the ground joint type. Mr . Installer , hold gas valve when connecting gas supply lin[...]

  • Page 8

    Page 8 THREADED END CUT THE AIR INT AKE 1-1/2” LONGER THAN THE W ALL THICKNESS (Do not cut to less than 5-1/2”) CUT THE EXHAUST TUBE FROM THE UNTHREADED END, USE THE CUT-OFF SECTION FROM THE AIR INT AKE TUBE AS A GUIDE (Do not cut to less than 7-1/2”) Measure W all Thickness FIGURE 5 HEA TER MUST BE LEVEL USE THE MOUNTING HOLES PROVIDED IN TH[...]

  • Page 9

    Page 9 STEP 4. INST ALLING THE BASEBOARD HEA TER a ) Use only factory supplied parts. Do not modify in any way . b) Using a measuring tape, measure the thickness of the wall. See Figure 5. c ) Using a tube cutter , cut the air intake pipe 1.5” [3.8 cm] longer than the wall thickness (no less than 5-1/2”). Measuring from the threaded end, cut th[...]

  • Page 10

    When wiring more than one baseboard heater to a single thermostat, the baseboard heaters must be wired in P ARALLEL. When wiring more than one baseboard heater to a single 24 V AC thermostat, the baseboard heaters must be hard wired in parallel. Do not use cord sets. Do not cross thermostat connections between heaters. Purple thermostat connection [...]

  • Page 11

    FOR YOUR SAFETY READ BEFORE OPERA TING W ARNING: If you do not follow these instructions exactly , a fire or explosion may r esult causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is • If you cannot reach your gas supplier , call equipped with an ignition device which the fire department. autom[...]

  • Page 12

    Page 12 GAS CONVERSION The gas control valve supplied on this heater is field convertible. CAUTION: A qualified installer or service agency must perform any conversion of this gas control valve. CONVERSION INSTRUCTIONS 1. Remove the converting seal cap. See Figure A. W ARNING: Do not remove or tamper with any other valve components. 2. Remove the b[...]

  • Page 13

    NA TURAL GAS BBT53 56 57 57 59 60 BBT103 1.45mm 5 4 5 4 5 5 5 5 L.P . GAS BBT54 70 71 71 72 73 BBT104 63 65 65 66 68 ORDER KIT #49800 44-1 HIGH AL TITUDE KIT FOR NA T . OR L.P . GAS. MODEL 0 t o 2,000’ 4,000’ 6,000’ 8,000’ - N O. 2,000’ 4,000’ 6,000’ 8,000’ 10,000’ PROPER BURNER FLAME The burner flame may be observed through the s[...]

  • Page 14

    WIRING If any of the original wire supplied with heater has to be replaced, it must be replaced with type 105 Degree C wire or its equivalent. CAUTION: Label all wires prior to disconnection when servicing controls. W iring errors can cause improper and dangerous operation. V erify proper operation after servicing. Page 14 WIRING DIAGRAM - BBT53 &a[...]

  • Page 15

    SEQUENCE OF OPERA TION STEP # 1 ) Thermostat calls for heat. 2 ) Inducer turns on. 3 ) Pressure switch closes. 4 ) Power to ignitor . 5 ) Gas flow to burner . 6 ) Burner ignition proven. NOTE: If there is a malfunction in any of the above steps, the sequence will stop at that point and return to Step 2. If after 3 attempts malfunction still occurs,[...]

  • Page 16

    Page 16 VENT RISER KIT VRK5/10 NOTE: Th i s k i t ha s b ee n d esigned and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components. W ARNING: DO NOT INST ALL IN WINDOW WELL OR BELOW GRADE WHERE W A TER MA Y ACCUMULA TE. MUST NOT T OUCH THE GROUND! STEP 1. Install Cozy gas baseboard heater per installa[...]

  • Page 17

    Page 17 SIDE V AL VE CONCEALER KIT - SVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components. STEP 1. W ith the offset up and out from the wall, place the mounting bracket flush to the right side of the heater cabinet. Align the top of the mounting plate wi[...]

  • Page 18

    Page 18 BOTT OM V AL VE CONCEALER KIT - BVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components. STEP 1. Place the mounting plate against the wall and flush with the bottom of the gas baseboard heater . The mounting plate must cover the manual gas shut off [...]

  • Page 19

    Page 19 VENT WEA THER SEAL KIT - VWSK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components. See Figure 1 for parts list of V ent W eather Seal Kit. STEP 1. Change the location for the vent by following Figure 1 in the installation and operating instructions p[...]

  • Page 20

    Page 20 VENT WEA THER SEAL KIT - Cont’d. PVC Pull Strap (2) O-Ring PVC W al l Sleeve W eather Seal Pipe Plug Can of Glue FIGURE 1 PVC W all Sleeve W eather Seal - Apply Lubricant 8” 7/8” Longer Than W all Thickness PVC Pull Strap FIGURE 2 W all Thickness FIGURE 3 1 2 3 4 Outside W all Outside W all Inside W all Inside W all Insert Push Slowly[...]

  • Page 21

    Page 21 TROUBLE SHOOTING CHAR T SY M PT O M POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of valve. 1. Replace valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 ft. 3. See burne orifice section, Page 12. Y ellow burner flame 1. C log[...]

  • Page 22

    Page 22 MAINTENANCE INSTRUCTIONS For correct and safe operation, keep heater and heater area clean. At regular intervals, turn control valve to OFF , let heater cool and clean inside control and heat exchanger compartments. T o clean outside cover, use a damp cloth, do not use any kind of solvent of cleaning fluid as they may leave a residue that c[...]

  • Page 23

    DIRECT VENT GAS BASEBOARD HEA TER Prices and specifications subject to change without notice. All prices are F .O.B. factory . Page 23 MODEL NUMBERS BBT53 / BBT103 - NA T . GAS BBT54 / BBT104 - L.P . GAS Mr . Contractor , we only sell parts through our wholesalers, but the prices listed are for your convenience. For prompt parts service, contact th[...]

  • Page 24

    MODEL NUMBER BBT53/BBT54 BBT103/BBT104 R E F . P AR T LIST P AR T LIST P ART DESCRIPTION NO. NO. PRIC E NO. P RIC E End Cap, Left 1 21045 $10.60 21045 $10.60 End Cap, Right 2 21040 $10.60 21040 $10.60 Cabinet Base 3 21055 $71.20 21555 $96.70 Cabinet Cover 4 21030 $51.00 21530 $72.30 Heat Exchanger 5 21 175 $187.00 21675 $196.00 Heat Exchanger Gaske[...]

  • Page 25

    YOUR GAS CONTROL AND PILOT LIGHT SYSTEM Y our gas control and pilot light system has a safety device whose purpose is to shut-off the gas supply to the appliance if the pilot light goes out. If you have trouble lighting the pilot or keeping it lit, it may mean that this safety device is warning you that there is a pr oblem with your system. Inspect[...]

  • Page 26

    The Louisville T in & Stove Co. warrants to the original user the accompanying product for the period specified herein, provided said product is installed, operated, maintained, serviced, and used according to the instructions and specifications accompanying the product. AS OUTLINED IN OUR INSTRUCTIONS, ANY W ARRANTY CONSIDERA TIONS ARE CONTING[...]