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Lopi 028-S-75-2 manual

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Table of contents for the manual

  • Page 1

    L e y d e n Wood Stove Owner's Manual • Freestanding Stove • Mobile-Home Approved • Alcove Approved • Hearth-Stove Approved Save these instructions for future reference S A FE TY N OTIC E : If thi s appl i ance i s not properly i ns tal l ed, a house fi re may re sult. For y our s afety, follow the install ation dire cti ons. C ontac[...]

  • Page 2

    2 Introduction © Travis Industries 100-01177 4060802 Introduction We welcome you as a new owner of a Leyden wood-burning stove. In purchasing a Leyden you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Leyden is one of the finest appliances [...]

  • Page 3

    Table of Contents 3 © Travis Industries 100-01177 4060802 General Information Introduction & Important Information ...................... 2 Safety Precautions ............................................ 4 Features & Specifications .................................... 6 Stove Installation Planning the Installation .........................[...]

  • Page 4

    4 Safety Precautions © Travis Industries 100-01177 4060802 The viewing door must be closed and latched during operation. Never block free airflow through the air vents on this appliance. Gas Gasoline or other flammable liquids must never be used to start the fire or "Freshen Up" the fire. Do not store or use gasoline or other flammable l[...]

  • Page 5

    Safety Precautions 5 © Travis Industries 100-01177 4060802 Mobile Home When installed in a mobile home, this appliance must be bolted to the floor, have outside air, and not be installed in the bedroom (Per H.U.D. requirements). Check with local building officials. Do not place clothing or other flammable items on or near this appliance. Never try[...]

  • Page 6

    6 Features & Specifications © Travis Industries 100-01177 4060802 Installation Options • Freestanding • Freestanding in an Alcove • Freestanding in a Mobile Home • Freestanding Hearth Stove Features • EPA Phase II Approved • 2.3 Cubic Foot Firebox Volume • Single Air Control • Accepts Logs Up to 21” Long • Cast Iron Constru[...]

  • Page 7

    Stove Installation (for qualified installers only) 7 © Travis Industries 100-01177 4060802 SAFETY NOTICE: P lease r ead t his en t ir e m an u al b efo r e yo u in stall an d u se you r n ew r o o m h eat er . F ailu r e to f o llo w in st r u c tio n s m ay r es u lt in p r o p er t y d a m ag e, bo d il y injur y, or even death . C ontac t l oca[...]

  • Page 8

    8 Stove Installation (for qualified installers only) © Travis Industries 100-01177 4060802 Floor Protection Requirements • Floor protection must extend 6" to the sides and rear of the stove and 16" to the front of the stove 39.25” wide by 44.875" deep - see Figure 2 and Figure 3 ). • Floor protection must be non-combustible an[...]

  • Page 9

    Stove Installation (for qualified installers only) 9 © Travis Industries 100-01177 4060802 Top View - Straight Installation Measure rear and side clearances from the nearest edge of the stove top. Floor Protection 27-1/4” 22-7/8” 16” Min. Measure front clearances from the face of the stove (door opening). 6” Min. 6” Min. Clearance A NOTE[...]

  • Page 10

    10 Stove Installation (for qualified installers only) © Travis Industries 100-01177 4060802 Bypass Handle Installation The bypass handle is shipped inside the owner’s pack (along with a 1/8” hex wrench). With the set screws loosened, line up the bypass handle with the bypass rod (Figure 4). Press back on the bypass lever and slide the handle i[...]

  • Page 11

    Stove Installation (for qualified installers only) 11 © Travis Industries 100-01177 4060802 Chimney Connector Requirements • Chimney connector is required from the flue collar of the stove to the factory-built chimney (see Figure 7 ) or masonry chimney (see Figures 13, 14, and 15). • The chimney connector must be 6” diameter and a minimum 24[...]

  • Page 12

    12 Stove Installation (for qualified installers only) © Travis Industries 100-01177 4060802 Chimney Requirements • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. • UL 103 HT Chimney must be used from the first ceiling or floor penetration to the chimney cap. • Use 6" diameter type UL 103 HT chimney from one manufa[...]

  • Page 13

    Stove Installation (for qualified installers only) 13 © Travis Industries 100-01177 4060802 Chimney Termination Requirements • Must have an approved cap (to prevent water from entering) • Must not be located where it will become plugged by snow or other material • Must terminate at least 3' above the roof and at least 2' above any [...]

  • Page 14

    14 Stove Installation (for qualified installers only) © Travis Industries 100-01177 4060802 Alcove Installation Requirements Whenever the stove is placed in a location where the ceiling height is less than 8' tall, it is considered an alcove installation. Because of the reduced height, the special installation requirements listed below must b[...]

  • Page 15

    Stove Installation (for qualified installers only) 15 © Travis Industries 100-01177 4060802 Mobile Home Requirements • Outside air must be installed - see "Outside Air Requirements" on page 13 • Chimney connector and chimney must be one of the following types: AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney DURAVENT mo[...]

  • Page 16

    16 Stove Installation (for qualified installers only) © Travis Industries 100-01177 4060802 Standard Ceiling with a Factory Built Chimney Chimney Cap (See the section "Chimney Termination Requirements" for more details) Chimney Sections Minimum Air Space to Combustibles (See Chimney Manufacturer's Instructions - usually 2") Chi[...]

  • Page 17

    Stove Installation (for qualified installers only) 17 © Travis Industries 100-01177 4060802 Hearth Stove Positive Connection NOTE : Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer's instructions fo[...]

  • Page 18

    18 Stove Installation (for qualified installers only) © Travis Industries 100-01177 4060802 Interior or Exterior Masonry Chimney NOTE: This type of installation requires a UBC approved masonry connector or other method approved by the NFPA 211 standard. See Chimney Connector Requirements on page 11 for further details. Make sure the clean-out seal[...]

  • Page 19

    Operating Your Appliance 19 © Travis Industries 100-01177 4060802 Safety Notice If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Read and follow all of the warn[...]

  • Page 20

    20 Operating Your Appliance © Travis Industries 100-01177 4060802 Opening the Doors Typically the doors are only opened to start the fire. Use the Loading Lid to re-load the stove. Open the bypass first (this prevents smoke from entering the room). Open the latch. Swing the doors open. WARNING : Do not swing the doors past 90 ° . This may cause t[...]

  • Page 21

    Operating Your Appliance 21 © Travis Industries 100-01177 4060802 Bypass Operation The bypass controls the flow of smoke inside the heater. When open, smoke goes directly up the flue, creating more draft. When closed, the smoke goes through the combustor, utilizing the secondary combustion system and making the heater more efficient. • When star[...]

  • Page 22

    22 Operating Your Appliance © Travis Industries 100-01177 4060802 Starting a Fire Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting. • Make sure the air contr[...]

  • Page 23

    Operating Your Appliance 23 © Travis Industries 100-01177 4060802 Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove. See the illustration below for details. Low Burn (air control closed) High Burn (air control open) Use the air control to change the burn rate. Approximate Air Control Settings Overnight Burn F[...]

  • Page 24

    24 Operating Your Appliance © Travis Industries 100-01177 4060802 Ash Removal ASHES Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in s[...]

  • Page 25

    Operating Your Appliance 25 © Travis Industries 100-01177 4060802 Blower Operation The blower is available to assist the convection chamber in distributing heat to your home. The directions below detail the options you have with the blower and the best method for operation. OFF Turn the dial all the way counter- clockwise until it clicks off. BLOW[...]

  • Page 26

    26 Operating Your Appliance © Travis Industries 100-01177 4060802 Hints for Burning • Get the appliance hot before adjusting to low burn • Use smaller pieces of wood during start-up and high burns to increase temperature • Use larger pieces of wood for overnight or sustained burns • Stack the wood tightly together to establish a longer bur[...]

  • Page 27

    Operating Your Appliance 27 © Travis Industries 100-01177 4060802 Burn Procedure Pictorial Overview For this wood stove to burn correctly it must be brought up to temperature, This allows the combustor to operate properly and transfer more heat into the home. By following the steps below you should be able to start and maintain a long-lasting, low[...]

  • Page 28

    28 Operating Your Appliance © Travis Industries 100-01177 4060802 Burn Procedure Pictorial Overview (continued) Now that the unit is hot and has a good coal bed, fill the unit with wood, wait a few minutes then close the bypass and adjust the air control to low. 4 HOURS - This picture was taken 4 hours into a low burn. 8 HOURS - This picture was t[...]

  • Page 29

    Operating Your Appliance 29 © Travis Industries 100-01177 4060802 Troubleshooting Problem Possible Cause Smoke Enters Room During Start-Up • Open the bypass (pg. 21). • Open the air control (pg. 23). • Cold Air Blockage - burn a piece of newspaper to establish a draft. • If the flame is not getting enough air, a small crack in the door is [...]

  • Page 30

    30 Maintaining Your Appliance © Travis Industries 100-01177 4060802 Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard. Daily Maintenance (while stove is in use) Remove Ash (if necessary) Remove ash as it builds up in the ashpan. Do not let it b[...]

  • Page 31

    Maintaining Your Appliance 31 © Travis Industries 100-01177 4060802 Monthly Maintenance (while appliance is in use) Make sure the appliance has fully cooled prior to conducting service. Door and Glass Inspection The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket to make sure it forms an air[...]

  • Page 32

    32 Maintaining Your Appliance © Travis Industries 100-01177 4060802 Monthly Maintenance (while appliance is in use) – Continued Clean the Combustion Brick Use a suitable vacuum cleaner (AshVac™ or equivalent) to vacuum the combustion brick (see illustration below). Hold the vacuum up against the holes in the combustion brick to pull ash from w[...]

  • Page 33

    Maintaining Your Appliance 33 © Travis Industries 100-01177 4060802 Yearly Maintenance – Continued Adjusting the Bypass Latch The bypass latch uses a pressure plate to secure it in the closed position. If the bypass does not latch to the closed position, it may be adjusted following the directions below. Close the bypass -- you may need to hold [...]

  • Page 34

    34 Maintaining Your Appliance © Travis Industries 100-01177 4060802 Door Parts 5 9 8 10 4 3 7 2 6 1 ID # Description Qty Part # ID # Description Qty Part # 1 Door, Left 1 2 Door, Right 1 3 Door Gasket 1 4 Gasket Cement 1 5 Glass Gasket 1 6 Glass 2 7 Glass Clip w Screws, Gasket 4 8 Door Hinge w Pins 4 9 Left Door Handle w Hardware 1 10 Right Door H[...]

  • Page 35

    Maintaining Your Appliance 35 © Travis Industries 100-01177 4060802 Firebox Parts 4 2 1 1 7 9 10 6 3 5 8 11 A pply penetrating oil (WD40) to the bolts prior to removal to prevent stripping. This nut is located on the exterior of the stove beneath the rear heat shield. 12 ID # Description Qty Part # ID # Description Qty Part # 1 Side Brick 2 2 Comb[...]

  • Page 36

    36 Limited 5 Year Warranty © Travis Industries 100-01177 4060802 To register your TRAVIS INDUSTRIES, INC. 5 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this appliance[...]

  • Page 37

    Limited 5 Year Warranty 37 © Travis Industries 100-01177 4060802 CONDITIONS & EXCLUSIONS 1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the pr[...]

  • Page 38

    38 Listing Label © Travis Industries 100-01177 4060802 Listing Label[...]

  • Page 39

    39 Optional Equipment © Travis Industries 100-01177 4060802 Rear Blower Installation (Part # 99000138) The rear blower improves heat transfer by pushing heated air through the convection channel. Operating instructions are described in the section "Blower Operation". Route the wires on the outside of the stove, behind the convection jack[...]

  • Page 40

    40 Index © Travis Industries 100-01177 4060802 Air Control (Adjusting the Burn Rate) . . . . . . . . . . . . . . . . . . . . . . . 23 Alcove Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 A s h R e m o v a l ......................................................2 4 A s h R e m o v a l .........................[...]