Lincoln 1600 manual

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Table of contents for the manual

  • Page 1

    1600advsvc REV: 1/8/07 SER VICE MA NUAL (DOMESTIC ) IMPING ER CONVEYOR O VENS LOW PROFILE 1600 SERIES ADVANTAGE Lincoln Foo dservice Products, LLC 1111 North Hadley Road Fort W ayne, Indiana 46804 United States of America Phone : (800) 374 -3004 U.S. Fax: (888 ) 790-8193 • Int’l Fax: (260) 436 -0735 Technical Servi ce Hot Line (800) 6 78-95 11 [...]

  • Page 2

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 2 TABLE OF CONTENTS TABLE OF CO NTENT S................................. ......................................................................... ....................................2 SEQUENC E OF OPER ATIONS / 1600- 000-A , 1601- 000-A ......................................[...]

  • Page 3

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 3 SEQUENCE OF OPERA TIONS / 1 600-000-A , 16 01-000-A MODEL 16 00-000-A / 12 0 VAC / 60 HZ / NATURAL G AS MODEL 16 01-000-A / 12 0 VAC / 60 HZ / L.P. GA S POW ER SUPPLY Electrical po wer to be sup plied to the o ven by a thre e conductor c ordset. Voltag e from the black cond[...]

  • Page 4

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 4 TROUBLESHOOTING GUIDE GAS OVEN S MODEL 16 00-000-A / NAT URAL GAS / 1 20 VAC / 6 0 HZ / 1 PHA SE MODEL 16 01-000-A / L. P. GAS / 120 V AC / 60 HZ / 1 PHASE NOT E: When checking c omponent s on left side of unit, be sure t o check for proper conn ections in po wer connector,[...]

  • Page 5

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 5 Cooling Fan(s ) 120 VAC shou ld be at the motor . If voltage is present , check motor for shorts, opens, or grounds. W ITH POW ER OFF: check for locked rotor. Gas Suppl y Check for adequate gas su pply and clos ed manua l gas valves. Also, check flexible gas li ne connectio[...]

  • Page 6

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 6 are no obstruc tions, replac e gas contr ol valves. Hot Surf ace Igniter The ignition c ontrol will k eep the gas c ontrol val ves energized for 6 sec onds. At the end o f 6 seconds , the hot surf ace igniter must sens e a flame, or , the ignition contr ol will go int o loc[...]

  • Page 7

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 7 Interm ittent Heating Therm al/Overload of Main Fan an d Burner Blower Motors The m ain fan motors and the burner bl ower motors are equipped with internal th erm al protection and will cease to operate if o verheating oc curs. As the m otors overheat and then cool, th is w[...]

  • Page 8

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 8 Power Supp ly Check power supply at the DC control b oard for the 12 0 VAC at board term inals L1 and L2. Motor Contro l Board Place the test m eter probes on t erm inals A+ and A-. (W ith speed pote ntiometer s et to m axi mum speed (Approxim ately 2 min.) T he meter readi[...]

  • Page 9

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 9 Display Tr ansformer Measure the trans former primar y for a nom inal 120 VAC in put, if voltage is n ot present, trace wiring b ack to the o ven power source. Me asure the seco ndary output, which will nor mall y be 12-15 VAC. Voltage acros s term inals 1 and 3 on t he tem[...]

  • Page 10

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 10 SCHEMATIC / 1600 -000-A, 1601-000- A[...]

  • Page 11

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 11 REMOVAL, INST ALLA TION & ADJUSTMENTS MODEL S ERIES 1600 ADVANTAGE C A UTION ! BEFORE R EMOVING OR I NSTALLING ANY COMPO NENT IN T HE IMPINGER OVEN BE SU RE TO DISC ONNECT EL ECTRICAL P OWER AND G AS SUPPL Y BURNER CO NTROL - HONEYWELL - REPL ACEMENT A. Rem ove appropr[...]

  • Page 12

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 12 D. Reassem ble in reverse or der and chec k s y stem oper ation. CONVEYOR CO NTROL BOARD - C ALIBRATION A. Connect digit al volt m eter to the hall effect s ensor. Black meter lead connected to black hall ef fect sens or lead, red m eter lead to white hall eff ect sensor l[...]

  • Page 13

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 13 GAS V A LVE, DU AL S A FETY - REPL A CEM ENT A. Rem ove appropriate contr ol box cover. B. Rem ove incoming gas l ine. C. Rem ove screws from incom ing nipple mounting br acket. D. Rem ove incoming nippl e. E. Rem ove bypass tube ass y. F. Disconnect pipe union. G. Disconn[...]

  • Page 14

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 14 E. Rem ove assembl y and repl ace m ain orifice. F. Reassem ble in reverse or der and chec k s y stem oper ation. NOT E: Check all gas line f ittings for le aks. TEM PERA TURE CONTR OL POTENT IOMETER - REPL A CEMENT A. Rem ove control box cover. B. Loosen sc rew and slide [...]

  • Page 15

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 15 REL A Y - REPL ACEMENT A. Rem ove control box cover. B. Rem ove wires from relay, note wire num bers and loca tion for reinsta llation. C. Rem ove two (2) screws f rom relay base and replace r elay. D. Reassem ble in reverse or der m aking sure wire co nnectors are prop er[...]

  • Page 16

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 16 COOLING FAN MOTO R - REPL A CEM ENT A. Rem ove appropriate contr ol box cover. B. Rem ove mounting scre ws. C. Unplug electr ical connector and rem ove fan motor as sembl y . D. Reassem ble in reverse or der and chec k s y stem oper ation. M A IN FAN M OTOR - REPLACEMENT A[...]

  • Page 17

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 17 It is poss ible to check a thermoc ouple with a proper ly calibrate d D.C. m illivolt meter. At 32° F, the millivolt re ading shou ld be 0.00. This can be chec ked by inserti ng the therm ocouple into an ice bath. The m illivolt reading at 7 2° F should be 1. 134. W hen [...]

  • Page 18

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 18 PARTS / GENER A L - 1600-0 00-A ADVANTAGE SERIES LETTER PART # DESCRIPT ION A 369110 Access W indow Assy B 369929 Window Retainer C 369926 Window Fram e, Bottom D 369925 Glass, Access W indow E 369927 Window Fram e, Top F 369930 Screw, 10- 32x1/4 G 369211 Thumb Scr ew H 36[...]

  • Page 19

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 19 BLOW UP / GENERAL – 1600-000-A ADVANT A GE SERIES[...]

  • Page 20

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 20 PARTS / CONTROL B OX, RIGHT - 1600 -000-A , 1601-0 00-A LETTER P ART # DESCRIPT ION A 369158 Sprock et, 10 Tooth B 369705 T hermocouple C 369757 Main O rifice, Nat. 370279 Main O rifice, L.P. D 369398 Solen oid Valve E 369552 Hot Sur face Igniter F 369755 Venturi, Nat. 369[...]

  • Page 21

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 21 BLOW UP / CONTROL BOX, RIGHT - 1600 -000-A , 1601-0 00-A[...]

  • Page 22

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 22 PARTS / CONTROL B OX, LEFT - 1600-00 0-A , 1601-0 00-A LETTER P ART # DESCRIPT ION A 369706 T hermocouple with Extension B 369507 T hermostat, Cooling Fan C 369431 T hermostat, Control Box Hi-Lim it D 369532 Ignitio n Control E 369531 T ransformer , Burner F 369012 Fus e h[...]

  • Page 23

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 23 BLOW UP / CONTROL BOX, LEFT - 1600-000- A , 1601-000 -A[...]

  • Page 24

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 24 PARTS / OVEN B A CK - 16 00-000-A - SERIES LETTER P ART # DESCRIPT ION A 369547 W ire Form Therm ostat Bulb B 369724 Fan, C lockwise Rotat ion C 369776 Fan S hroud D 369777 Stand-O ff E 369778 Rear W all Ass y. F 369761 Motor Mou nt G 369726 Motor, Main Fa n 120V 60 Hz H 1[...]

  • Page 25

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 25 BLOW UP / OVEN BACK - 1600-000-A - SERIES[...]

  • Page 26

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 26 PARTS / CONVEYOR - 16 00-000-A - SERIES LETTER P ART # DESCRIPT ION 369830 Com plete Conve y or A 369816 Con veyor Belting 370092 Belt, 1 F oot Section B 369825 Reta ining Ring C 369813 Con veyor Bearing Block D 369314 Roll, Co nveyor, Notc hed E 369812 Con veyor Idler Sha[...]

  • Page 27

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 27 BLOW UP / CONVEYOR - 1600-000- A – SERIES[...]

  • Page 28

    Low Prof ile – 1600-000-A Advantage Series Service Manual – Dom estic 28[...]