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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Lincoln Electric SAE-300, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Lincoln Electric SAE-300 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Lincoln Electric SAE-300. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Lincoln Electric SAE-300 should contain:
- informations concerning technical data of Lincoln Electric SAE-300
- name of the manufacturer and a year of construction of the Lincoln Electric SAE-300 item
- rules of operation, control and maintenance of the Lincoln Electric SAE-300 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lincoln Electric SAE-300 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lincoln Electric SAE-300, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lincoln Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lincoln Electric SAE-300.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Lincoln Electric SAE-300 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
S AE-300 ® OPER A T OR’S MANU AL For Machines with Code Numbers 11645 $ January, 2011 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR [...]
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Page 2
&)% % A@H6C656BF:A>6?E 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ___________________________[...]
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Page 3
)) 0*42?3FC? 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b . Use suitable clothing made from durable flame-resistant material to protect your s[...]
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Page 4
&)#+) ## 0 A@H6C656BF:A>6?E 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with th[...]
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Page 5
:G *+0 :G Mar ‘93 ')M,+ &%**W)+M Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: *OC6EN'@FC*@F5286#YC4 1. Protegez-vous [...]
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Page 6
G G Thank Y ou for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )625E9:D&A6C2E@CD $2?F2=4@>A=6E6=J before attempting to use this equipment. Save this manual and keep it handy for q[...]
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Page 7
G: G: + #&&%+%+* Page ?DE2==2E:@? ?[...]
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Page 8
%*+ ## + &% *R +% # *' + &%**R $2<6$@56= 6D4C:AE:@? *A665)'$ :DA=246>6?E *E2CE:?8 CJ *JDE6> 2A24:E:6D 4 Cylinder 135 cu. in 12VDC battery Fuel: 16 gal. 4 Cycle (2.2 ltrs) (Group 24,[...]
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Page 9
%*+ ## + &% *R %)# *) '+ &% The SAE-300® is a heavy duty, engine driven, DC arc weld- ing power source, capable of providing constant current out- put for stick welding or DC TIG welding. This welder is wound with all copper coils, rated at 300 amps/32 Volts,[...]
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Page 10
%*+ ## + &% *R ')&') + &% %*+ ## + &% /,*+*' )" ))*+) Some federal, state or local laws may require that engines be equipped with exhaust spark arresters when they are operated in certain locations where unarreste[...]
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Page 11
')&') + &%*) - ) E96 6?8:?6 @A6C2E:?8 2?5 >2:?E6?2?46 :?DECF4E:@?DDFAA=:65H:E9E9:D>249:?6 ------------------------------------------------------------------------ & # This unit is supplied from the factory with the engine crankcase filled with a high quality SA[...]
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Page 12
%*+ ## + &% *R ++) 0) % The SAE-300® is equipped with a wet charged bat- tery. The charging current is automatically regulated when the battery is low (after starting the engine) to a trickle current when the battery is fully charged. When replacing, jumping or ot[...]
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Page 13
&') + &% % %X&') + &% Operate the welder with the doors closed. Leaving the doors open changes the designed air flow and can cause overheating. *+)+ % + *R *# % % 1. Turn the “IDLER” switch to “[...]
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Page 14
&') + &% *R % %)" % Lincoln Electric selects high quality, heavy-duty industrial engines for the portable welding machines we offer. While it is normal to see a small amount of crankcase oil consumption during initial operation, excessive oil use, wet stacking (oi[...]
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Page 15
&') + &% In the “High” position, the idler solenoid deactivates, and the engine goes to high idle speed. The speed is controlled by the governor. In the “Auto” / position, the idler oper- ates as follows: 2 When welding or drawing power for lights or tools (approximately 100 watts m[...]
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Page 16
**&) * *R &'+ &%# +,)* (Field Installed) %)#&'+ &%* ':A6 +92H:?8 H:E9 2? 2C4 H6=56C 42? 42FD6 7:C6 6IA=@D:@? 52>286 E@ 6=64EC:4 H:C:?8 @C E@ E96 2C4 H6=56C :7 5@?6[...]
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Page 17
**&) * . ))&'+ &%* .:C6665$@5F=6" Provides constant voltage (CV) output with improved arc stability for Innershield welding. Excellent for MIG welding. Recommended wire feeders are the LN-7, LN-23P and LN-25. Remote Control Kit K2464-1 *E:[...]
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Page 18
$ %+%% *+0 '),+ &%* %)# %*+),+ &%* Blow out the welder and controls with an air hose at least once every two months. In particularly dirty locations, this cleaning may be necessary once a week. Use low pressure air to avoid driving dirt into the insulation[...]
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Page 19
$ %+%% Replace brushes when they wear within 1/4” of the pigtail. A complete set of replacement brushes should be kept on hand. Lincoln brushes have a curved face to fit the commutator. Have an experienced mainte- nance man seat these brushes by lightly stoning the commutator as the armature rotates at full spee[...]
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Page 20
$ %+%% *R[...]
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Page 21
$ %+%% +*+ % % )*++ % ')&,) The GFCI should be properly tested at least once every month or whenever it is tripped. To properly test and reset the GFCI : • If the GFCI has tripped, first carefully remove any load and check it for damage. • If the eq[...]
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Page 22
+)&,#*&&+ % *R If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubleshooting assistance before you proceed. ,+ &% 2G[...]
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Page 23
*R +)&,#*&&+ % Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubl[...]
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Page 24
+)&,#*&&+ % *R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubleshooting assistance[...]
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Page 25
+)&,#*&&+ % *R #+)&% #)+)&,#*&&+ %, .:E9 5=6C@?EC@=*H:E49:?E96FE@'@D:E:@? ?8:?6.:==%@E)6EFC?E@#@H 5=6:?AAC@I:>2E6=J*64@?5D 7E6C[...]
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Page 26
+)&,#*&&+ % *R #+)&% #)+)&,#*&&+ %, .:E9 5=6C@?EC@=*H:E49:?E96,+&'@D:E:@? ?8:?6.:==%@E':4<X,A*A665.96? +96C4:D*ECF4< Reed Switch i[...]
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Page 27
+)&,#*&&+ % *R If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubleshooting assistance before you proceed. ,+ &% Obser[...]
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Page 28
+)&,#*&&+ % *R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubl[...]
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Page 29
+)&,#*&&+ % *R If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #@42=#:?4@=?FE9@C:K65:6=5*6CG:4624:=:EJ for technical troubleshooting assistance before you proceed. ,+ &% Obser[...]
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Page 30
)$* *R %&+ This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a repl[...]
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Page 31
)$* *R S10766-14 A.01 24.00 37.12 65.00 4.004.00 23.00 8.70 41.663.35 57.80 .56 SKID MOUNTING HOLE .56 SKID MOUNTING HOLE N.B.N.B. N.A. NOTES: N.A. CENTER OF GRAVITY WITH OIL AND WATER IN ENGINE, BUT NO FUEL. N.B. Ø.56 TRAILER MOUNTING HOLES. 20.62 18.50 40.94 45.50 26.63 13.50 CONTROL PANEL S 1 0[...]
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Page 32
. )% % - *& '), &% ++%+ &% . )%,% +%LT& *A2?:D9 C6?49 6C>2? '@CEF8F6D6 !2A2?6D6 9:?6D6 "@C62? C23:4 READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. S[...]
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Page 33
. )% % - *& '), &% ++%+ &% . )%,% +%LT& *A2?:D9 C6?49 6C>2? '@CEF8F6D6 !2A2?6D6 9:?6D6 "@C62? C23:4 LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁ TICAS DE SEGURANÇA DO EMPREGADOR. l Keep you[...]
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Page 34
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]