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Lincoln Electric PCT125M manual

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Table of contents for the manual

  • Page 1

    Magnum PC T125/PC T125M OPERA T OR’S MANUAL IM543 July , 2004 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INST ALL, OPERA TE OR REP AIR THIS EQUIPMENT WITHOUT READ-[...]

  • Page 2

    i SAFETY i PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJUR Y OR DEA TH. KEEP CHILDREN A W A Y . P ACEMAKER WEARERS SHOULD CONSUL T WITH THEIR DOCT OR BEFORE OPERA TING. Read and understand the following safety highlights. For additional safety information it is strongly recommended that you pur- chase a copy of “Safety in Welding & Cu[...]

  • Page 3

    ii SAFETY ii FOR ELECTRICALL Y powered equipment. 6.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer ’ s rec- ommendations. 6.c. Ground the equipment in accordance with the U.S. Nat[...]

  • Page 4

    NOTES[...]

  • Page 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L ’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits [...]

  • Page 6

    PLASMA TORCH v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick r[...]

  • Page 7

    PLASMA TORCH T ABLE OF CONTENTS Page SPECIFICA TION SUMMARY ........................................................................................................A- 1 GENERAL DESCRIPTION ............................................................................................................A-2 INST ALLA TION...................................[...]

  • Page 8

    A-1 INST ALLA TION PLASMA TORCH A-1 SPECIFICA TIONS SUMMAR Y K880-1 PCT125 Hand-held Plasma T orch with 25 ft. (7.6m) cable K880-2 PCT125 Hand-held Plasma T orch with 50 ft. (15.2m) cable K880-3 PCT125M Plasma Machine T orch with 50 ft (15.2m) cable and 24 and 32 pitch gear racks K880-4 PCT125M Robotic Plasma T orch with 50 ft (15.2m) cable K880-5 [...]

  • Page 9

    A-2 INST ALLA TION PLASMA TORCH A-2 GENERAL DESCRIPTION The Magnum PCT125/PCT125M plasma torches have been designed for use on a Pro-Cut 125. All of the torches are single gas, air-cooled. The torches are supplied factory mounted to the Pro-Cut or can be bought as individual units. The hand-held torch is available only with a 70° head. It is suppl[...]

  • Page 10

    A-3 INST ALLA TION PLASMA TORCH A-3 3. Unscrew the wing nut and remove the pilot lead of the torch cable from the pilot stud. 4. Loosen the strain relief cap using channel locks if necessary . Then loosen and unscrew the strain relief from the conduit lock nut. 5. Slide the cable through the conduit lock nut and out through the hole in the case fro[...]

  • Page 11

    B-1 OPERA TION B-1 OPERA TION Refer to your Pro-Cut operator ’ s manual for complete operating information. When plasma cutting, it is necessary to wear proper eye, head and body protection. A. Connect the work lead to the material to be cut. B. Assemble an electrode, swirl ring, nozzle and shield cup on the torch. C. T urn the Pro-Cut “ON” w[...]

  • Page 12

    C-1 MAINTENANCE C-1 MAINTENANCE ELECTRIC SHOCK CAN KILL • Only qualified personnel should per- form this installation. • T urn the input power OFF at the dis- connect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. • Do not operate with covers removed. Keep the work area clean and free of combusti[...]

  • Page 13

    C-2 MAINTENANCE C-2 REPLACEMENT INSTRUCTIONS FOR PCT125M CABLE AND T ORCH HEAD ASSEMBL Y ELECTRIC SHOCK can kill. • T urn the input power off to the Pro- Cut using the disconnect switch at the fuse box before attempting to replace either the torch head or the cable assembly . • Only qualified personnel should install, service or use this equipm[...]

  • Page 14

    C-3 MAINTENANCE C-3 9. Untape and remove the insulation. 10. Separate the torch head from the cable using two 5/8" open end wrenches. 1 1. Replace the torch head or cable assembly as fol- lows: a. T o replace the torch head, remove the fitting from the old torch head by using a 5/8" open end wrench and a 7/16" open end wrench. Discar[...]

  • Page 15

    C-4 MAINTENANCE C-4 15. Slide the insulating tube over the cable and torch head connections to the back of the torch head and align the holes in the insulating tube with the holes in the torch head. 16. Slide the barrel over the insulating tube, aligning the holes in the barrel with the holes in the insulat- ing tube. Secure the barrel and tube in [...]

  • Page 16

    PLASMA TORCH D-1 TROUBLESHOOTING D-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This T roubleshooting Guide is provided to help you locate and repair p[...]

  • Page 17

    D-2 TROUBLESHOOTING D-2 PLASMA TORCH Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION [...]

  • Page 18

    D-3 TROUBLESHOOTING D-3 PLASMA TORCH Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION [...]

  • Page 19

    D-4 TROUBLESHOOTING D-4 PLASMA TORCH Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION [...]

  • Page 20

    NOTES PLASMA TORCH[...]

  • Page 21

    NOTES PLASMA TORCH[...]

  • Page 22

    NOTES PLASMA TORCH[...]

  • Page 23

    PLASMA TORCH W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICA[...]

  • Page 24

    PLASMA TORCH W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to re[...]

  • Page 25

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .lincolnelectric.com • World's Leader in W elding and Cutting Products •[...]