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Lincoln Electric MAGNUM IM632-B manual

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Table of contents for the manual

  • Page 1

    MA GNUM ® 450W C & 650W C OPERA TOR’S MANUAL IM632-B March, 2008 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT [...]

  • Page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Page 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your ski[...]

  • Page 4

    iii SAFETY iii FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations. 8.c. Ground the equipment in accordance with the U.S. Natio[...]

  • Page 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la secousse électrique: a. Les circuits à[...]

  • Page 6

    v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay[...]

  • Page 7

    Page Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A General DescriptIon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Connection to a Power Wave power source with a water cooler and Synergic 7 F[...]

  • Page 8

    MAGNUM® 450WC & 650WC A-1 INST ALLA TION A-1 Description Gun Gas Product Cable Wire Size Contact Tips Diffuser Gas Cable Gun Tube Number Length (m) in. (mm) Assembly Nozzle Liner Angle K684-11 10 ft. .035 (0.9) KP2067-1B2 (3.0) .045 (1.2) KP2067-5B1 KP2059-1 KP1957-4 KP44-3545-15 60° K684-12 15 ft. .035 (0.9) KP2067-1B2 (4.5) .045 (1.2) KP206[...]

  • Page 9

    A-2 INST ALLA TION A-2 MAGNUM® 450WC & 650WC Description Product Number Feeder Type K489-1 Lincoln LN-7 Series, LN-8 or LN-9 K489-2 Lincoln LN-25 K489-3 Miller wire feeders K489-4 Tweco - adapted wire feeders K489-5 Hobart – Series 2000 wire feeders K489-6 L-TEC wire feeders K489-7 Lincoln -10 Series wire feeders TABLE B.1 – REQUIRED CABLE[...]

  • Page 10

    The wire feeder drive roll pressure should be set to a minimum to prevent wire from coming thru the cable when a wire feed stop occurs. The ideal drive roll pressure is set so the drive rolls will slip when the electrode is slightly wavy after a wire feed stop. ELECTRODES AND EQUIPMENT The MAGNUM®™ 450WC & 650WC guns and cables have been des[...]

  • Page 11

    C-1 EXPENDABLE REPLACEMENT P ARTS C-1 EXPENDABLE REPLACEMENT PARTS FOR MAGNUM® 450WC GUN & CABLE ASSEMBLIES EXPENDABLE REPLACEMENT PARTS FOR MAGNUM® 650WC GUN & CABLE ASSEMBLIES Part Number English Metric Description (Color Code) Size (In.) Size (mm) CABLE LINER For Cables 15' (4.5 m) KP44-3545-15 .035-.045" 0.9-1.2 mm and less [...]

  • Page 12

    D-1 MAINTENANCE D-1 MAGNUM® 450WC & 650WC Periodically remove and clean the nozzle, contact tip and gas diffuser. Replace the nozzle insulator if dam- aged. Regular use of an anti-spatter compound will reduce the adherence of spatter and ease its removal. Clean cable liner after using approximately 300 pounds (136 kg) of electrode. Remove the [...]

  • Page 13

    D-2 MAINTENANCE D-2 MAGNUM® 450WC & 650WC REMOV AL, INST ALLA TION AND TRIMMING INSTRUCTIONS FOR LINERS FITTING A HARD WIRE LINER FOR FEEDING SOLID AND CORED STEEL ELECTRODE THE V ARIATION IN CABLE LENGTHS MAY PRE V ENT USE OF THE LINER IN OTHER GUNS. NOZZLE. 6. SECURE GAS DIFFUSER ONTO GUN TUBE AND REPLACE GAS LINER BY TIGHTENING THE LINER NU[...]

  • Page 14

    D-3 MAINTENANCE D-3 MAGNUM® 450WC & 650WC REMOV AL, INST ALLA TION AND TRIMMING INSTRUCTIONS FOR LINERS FITTING A SOFT LINER FOR FEEDING ALUMINUM ELECTRODE 3/ 16 " ( 5 mm) LINER GUIDE LINER GUIDE LINER NUT LINER GUIDE LINER NUT LINER GUIDE CHECK THAT THE COILS OF THE LINER CAN BE SEEN THROUGH THE HOLES IN THE GAS DIFFUSER. 1. LAY GUN AND [...]

  • Page 15

    E-1 TROUBLESHOOTING E-1 MAGNUM® 450WC & 650WC If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate [...]

  • Page 16

    E-2 TROUBLESHOOTING E-2 MAGNUM® 450WC & 650WC Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTI[...]

  • Page 17

    E-3 TROUBLESHOOTING E-3 MAGNUM® 450WC & 650WC Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTI[...]

  • Page 18

    NOTES MAGNUM® 450WC & 650WC[...]

  • Page 19

    READ AND UNDERST AND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE V A A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR. LISEZ ET COMPRENEZ LE[...]

  • Page 20

    LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic G Keep your head out of fumes. G Use ventilation or exhaust to remove fumes from[...]

  • Page 21

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]