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Lincoln Electric LN-9 SEMIAUTOMATIC WIRE FEEDER IM294-C manual

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Table of contents for the manual

  • Page 1

    LN-9 SEMIA UTOMA TIC WIRE FEEDER O P E R A T O R ’ S   M A N U A L IM294-C June, 2010 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQ[...]

  • Page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Page 3

    ii SAFETY ii ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your [...]

  • Page 4

    iii SAFETY iii FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. Na[...]

  • Page 5

    PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits à l’électr[...]

  • Page 6

    v v Thank Y ou for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pa[...]

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    Input Pow er (115V AC, 4.5A) is supplied by the po wer souce . Connect to appropriate Linc oln power source as f ollows:[...]

  • Page 18

    Sec. N2.3.2 (continue) 9. Actual V alue Push Button: This button us used to allow the meter to be changed from a preset r eadout to a reading of actual arc voltage or wire feed speed . 10. Direct W ork Lead Jack (below c ode 8200): This jack permits connec tion of the direct work clip lead to the LN-9 to more ac curately monitor arc v oltage. See S[...]

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  • Page 72

    01-01-2007 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Work Jack T14280 1 Input Amphenol S12021-12 1 Output Amphenol S12021-3 1 Heat Sink (LN9 & LN9H) (Part of Motor) M13579 1 Insulator (LN9 & LN9H) (Part of Motor) S16267 1 Drive Motor Cover (LN9F & LN9FH) (Part of Motor) S16718 1 Grommet (LN9F & LN9FH) (Part of Motor) S10255-12[...]

  • Page 73

    NOTES LN9 AND LN9 GMA[...]

  • Page 74

    CONTROL BOX LN9 & LN9 GMA (2-Roll & 4-Roll) P-127-C P-127-C Part Numbers Part Numbers Part Numbers Part Numbers 1-28-2002 LN9 AND LN9 GMA 1 4 5A 6A 6B 5D 10 9C 9B 8 7 12 12 11 13 9A 2 3[...]

  • Page 75

    LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Cover Assembly (Below Code 8200) M12216-1 1 X • 1 Cover Assembly ( Code 8200 to Code 9000) M12216-2 1 X • 1 Cover Assembly ( Code 9000 & Above) M14851-3 1 X • 1 Cover Assembly M14851-5 1 • X 2 Self T apping Screw S8025-14 4 X X 3 W arning Decal T13470 1 X X 4 Door Bumper [...]

  • Page 76

    P-127-D P-127-D Part Numbers Part Numbers Part Numbers Part Numbers 1-96 1 2 3 4A 4B 5 8C 7 6 10 9 8A 8B HINGED DOOR ASSEMBL Y LN9 & LN9 GMA (2-Roll & 4-Roll) LN9 AND LN9 GMA[...]

  • Page 77

    ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Use Column 1 for LN9, LN9H, LN9 GMA (2 Roll Drive) Use Column 2 for LN9, and LN9 GMA (4 Roll Drive) LN9 AND LN9 GMA 1 W arning Decal M16196 1 X X 2 Door Assembly (Below Code 9000) M1 1490-1 1 X • 2 Door Assembly (Above Code 9000) M14850-2 ø 1X • 2 Door Assembly (Red) M16806 1 • X 3 Meter Panel [...]

  • Page 78

    P-127-E P-127-E Part Numbers Part Numbers Part Numbers Part Numbers 1-28-2002 BASE PLA TFORM LN9 & LN9 GMA (2-Roll & 4-Roll) LN9 AND LN9 GMA 1 2 3 4 5 6 Part of 13B 13B 12 13A Part of 13A 15 8 7B 9C 9A 9C 9D 9E 9F 16A 16B 8 9B 7C 7A 16A 16B 11B 11A 10B 10A[...]

  • Page 79

    01-01-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Base Assembly (Below Code 8000) L5778-4 1 X • 1 Base Assembly (Code 8178 thru 8180) L5778-5 1 X • 1 Base Assembly (Code 8420 and up) and L5778-7 1 X • (LN-9 & LN-9H Only) 1 Base Assembly (LN9 GMA Only) L7269 1 X • 1 Base Assembly (LN9, 4 Roll Only) L8815 1 • [...]

  • Page 80

    P-127-F P-127-F Part Numbers Part Numbers Part Numbers Part Numbers 1-96 1A 1B 1C 1D 8C 8B 8B 8B 8C 8C 8B Not Sold 9 11 10B 13 10C 2 3 4 3 6 7B 8C 7A 7D 15 8A 12 5B 5C 5A 5D 10A 8A CONTROL P ANEL INSTRUMENT ASSEMBL Y LN9 & LN9 GMA (2-Roll & 4-Roll) LN9 AND LN9 GMA[...]

  • Page 81

    LN9 AND LN9 GMA 10-20-2006 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1A Self T apping Screw S8025-14 3 X 1B T rigger P .C. Board M13861-3 1 X 1B T rigger P .C. Board (Above Code 8000)(GMA) L9928-[ ] 1 X 1C Plastic Expansion Nut S14020-1 3 X 1D P .C. Board Insulation (Below Code 8000) T14274 1 X 1D P .C. Board Insulation (Above Code 8000) S166[...]

  • Page 82

    P-127-G P-127-G Part Numbers Part Numbers Part Numbers Part Numbers 1-96 3 4 16 15 2C 6 13 10A 17 14 7D 7C 9B 10B 10C 5 10C 9A 1 9C 9D 11A 11B 12 2A 2B 8 7A 7B METER P ANEL ASSEMBL Y LN9 AND LN9 GMA[...]

  • Page 83

    ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Meter Housing (Below Code 9900) L4753 ø 1X X X 1 Meter Housing (Above Code 9900) L4753-1 1 • • X 2A Actuator & Switch Assembly T14751-1 1 X X X 2B Lock W asher T9695-16 1 X X X 2C Hex Nut T10940-1 1 1 X X X 3 Meter Shield Frame M13572 1 X X X 4 Sems Screw T10082-27 2 X X X 5 Meter Printed C[...]

  • Page 84

    P-127-H P-127-H Part Numbers Part Numbers Part Numbers Part Numbers 12-22-2009 1A 1A 1B 1B 2 3A 3A 3B 3B 3C 3C 5 6 7 4A 4A 4B 4B 8 9 11A 11A 11B 11B 10 10 12A 12A 12C 12C 12D 12D 12E 12E 12K 12K 12B 12B 22 22 26 26 23 23 21 21 20 20 24 24 25 25 23 23 39 39 32 32 31 31 33 33 34 34 36 36 15C 15C 15B 15B 14B 14B 35 35 16 16 15A 15A 14A 14A 30 30 37 37[...]

  • Page 85

    Wire Drive Motor & Gear Box Assembly , Includes: L5743-10 X • • • Wire Drive Motor & Gear Box Assembly , Includes: L5743-3 ø 1X • • • Wire Drive Motor & Gear Box Assembly , Includes: L5743-4 1 • X • • Wire Drive Motor & Gear Box Assembly , Includes: L5743-6 1 • • X • Wire Drive Motor & Gear Box Assembly [...]

  • Page 86

    01-01-2007 P-127-H.2 P-127-H.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration 13 Gearbox M14310-1 1 X X • • 13 Gearbox M14310-2 1 • • X X 14A Reed Switch & Energizer Assembly (Below Code 9100) S14623-2 1 X • X • 14A Reed Switch (Above Code 9100) S12334-43 1 X • • • 14A R[...]

  • Page 87

    NOTES LN9 AND LN9 GMA[...]

  • Page 88

    P-127-J P-127-J Part Numbers Part Numbers Part Numbers Part Numbers 1-28-2002 WIRE DRIVE, MOT OR & GEAR BOX ASSEMBL Y LN9 GMA & LN9F GMA (4-Roll) LN9 AND LN9 GMA 1A 1B 1C 1F 1E 2 7C 7B 7A 23 5 6 10 8 9C 9B 9A 3A 3C 3B 3D 19 20 21 18A 25 22K 22D 22G 22F 22H 22J 22E 22N 18D 18B 18C 22A 17 16B 16A 15 12D 12B 12C 12A 12B 12C 11 14 13[...]

  • Page 89

    05-06-2006 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Gear Box Asbly (LN9F GMA 4 Roll), Includes: G2262-3 1 X Gear Box Asbly (LN9 GMA 4 Roll), Includes: G2262-2 1 X 1 Drive Motor Asbly (LN9 GMA), Includes: M15078-1 1 X 1 Drive Motor Asbly (LN9F GMA), Includes: M15078-3 1 X 1A Drive Motor , Includes: NSS 1X 1B Brush & Spring Asbly (Universa[...]

  • Page 90

    02-13-2006 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 20 Gear Box Mounting Plate S20331 1 X 21 1/4-20x.625 Flat Head Screw CF000345 2 X 22 Swing Arm Assembly , Includes: M16445 2 X 22A Bearings & Shaft Assembly T13244-1 1 X 22B Roll Pin (Not Shown) T9967-25 1 X 22C Plain W asher (Not Shown) S9262-60 1 X 22D Pin M8809-122 1 [...]

  • Page 91

    NOTES LN9 AND LN9 GMA[...]

  • Page 92

    P-127-K P-127-K Part Numbers Part Numbers Part Numbers Part Numbers 10-26-2007 7 8 10B 10B 10A 10A 9 11A 11A 11B 11B 11C 11C 5 6 15D 15D 15B 15B 15C 15C 13B 13B 14 14 13A 13A 17 17 19 19 16 16 18C 18C 18B 18B 18A 18A 20 20 21 21 15A 15A 22B 22B 22C 22C 22A 22A 4 3D 3D 3C 3C 3B 3B 3A 3A 23 23 24C 24C 24B 24B 24A 24A 25 25 12D 12D 12E 12E 12C 12C 12B[...]

  • Page 93

    ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 P-127-K.1 P-127-K.1 # Indicates a Change This Printing Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration 1 Drive Motor Asbly (LN9 GMA), Includes: M15078-1 1 X 1 Drive Motor Asbly (LN9F GMA), Includes: M15078-3 1 X 1A Drive Motor NSS 1X 1B Brush &am[...]

  • Page 94

    10-26-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 20 Gear Box Insulation T15049 1 X 21 Gear Box Mounting Plate S17979 1 X 22A 1/4-20x.75 HHCS CF000014 2 X 22B Lock W asher E106A-2 2 X 22C Plain W asher S9262-98 2 X 23 Switch Mounting Housing Assembly S21227 1 X 24A #10-24x1.00 RHS CF000038 1 X 24B Lock W asher E106A-1 1 X 2[...]

  • Page 95

    NOTES LN9 AND LN9 GMA[...]

  • Page 96

    P-127-L P-127-L Part Numbers Part Numbers Part Numbers Part Numbers 1-17-97 1A 1B 2 3A 3B 3C 4A 4B 5 6 7 8 9 10 11A 11B 14A 14B 14D 14A 12A 12E 12D 12K 12C 15 12B 13 12F 12G 12H 12J 14C 14E 14F 14G 23 21G 21E 21D 21H 21C 22A 20B 20A 21A 21B 17B 17C 17A 17F 17G 17D 17H 17D 16 17E 19B 19A 19C 14H WIRE DRIVE, MOT OR & GEAR BOX ASSEMBL Y LN9 & [...]

  • Page 97

    01-01-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Wire Drive and Gear Box Assembly G2223-1 (LN9F , 4-Roll), includes: Wire Drive and Gear Box Assembly G2223-4 (LN9, 4-Roll), includes: 1A #6-32x.375 Round Head Screw CF000003 2 X 1B Lock W asher E106A-13 2 X 2 Cover Assembly T14326 1 X 3A #6-32x.375 Phillips Round Head Screw [...]

  • Page 98

    ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 17A Conductor Block S19830 1 X 17B 1/4-20x1.50 Hex Head Cap Screw CF000141 1 X 17C Plain W asher S9262-23 2 X 17D Lock W asher E106A-2 2 X 17E Stud T9781-129 1 X 17F Insulating T ube T7028-13 1 X 17G Insulating W asher S10773-53 1 X 17H 1/4-20 Hex Nut CF000017 1 X 18 Locator Bushing (Not Shown) S19825[...]

  • Page 99

    NOTES LN9 AND LN9 GMA[...]

  • Page 100

    P-127-M P-127-M 1 2 3 33 29 30 5 25 23 26 22 17 18 19 14 11 10 9 Part Numbers Part Numbers Part Numbers Part Numbers 1-96 CONTROL BOX LN9F , LN9FH & LN9F GMA L7201 6-28-85M LN9 AND LN9 GMA[...]

  • Page 101

    10-04-2005 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Control Box Welded Assembly M13655-1 1 X (LN-9F Above Code 9100) 1 Control Box Welded Assembly M13655 1 X (LN9F & 9FH Below Code 9100) 1 Control Box Welded Assembly M13655-3 1 X (LN-9F GMA) 2 Resistor S10404-75 1 X #10-24 x 5.00 RHS CF000045 1 X Insulating W asher T4479-A 2 X 3 Sub [...]

  • Page 102

    P-127-N P-127-N 1 2 7 8 3 9 15 14 13 6 5 4 17 18 19 22 20 21 A A FRONT VIEW REAR VIEW Part Numbers Part Numbers Part Numbers Part Numbers 1-96 DOOR ASSEMBL Y LN9F , LN9FH, & LN9F GMA L7091 2-1-85B LN9 AND LN9 GMA[...]

  • Page 103

    Door Assembly , Includes: L6023 1 X • • • Door Assembly (LN9F Only), Includes: L6185-1 1 • X • • Door Assembly (LN9FH Only), Includes: L6185-2 1 • X • • Door Assembly (LN9F Metric), Includes: L6667-1 1 • X • • Door Assembly (LN9FH Metric), Includes: L6667-2 1 • X • • Door Assembly (LN9F Metric), Includes: L7091-1 1 •[...]

  • Page 104

    K317 DUAL PROCESS KIT P-127-P P-127-P 2 3 4 6 7 5 1 16 17 14 15 13 12 10 8 Part Numbers Part Numbers Part Numbers Part Numbers 1-96 M13524 10-8-82G LN9 AND LN9 GMA[...]

  • Page 105

    01-01-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Mounting Bracket M13696 1 X 2 T oggle Switch T13381 2 X 3 Caution Decal T13470 1 X 4 Nameplate S16391 1 X 5 Number Plate T10726-125 1 X 6 Cover M13692 1 X 7 Case Welded Assembly S16191 1 X 8 Control Cable S16190 1 X 10 Box Connector T9639-1 2 X 12 T erminal Strip S8542-1 2[...]

  • Page 106

    K319 DUAL PROCEDURE KIT P-127-R P-127-R Part Numbers Part Numbers Part Numbers Part Numbers 1-96 L6055 1 1-5-82M 1 2 3 6 7 5 15 10 9 LN9 AND LN9 GMA[...]

  • Page 107

    ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Control Box L6054 1 X 2 Rheostat Knob T10491 4 X 3 Cover M13652 1 X 4 Insulation S16384 1 X 5 P .C. Board Assembly M13679-[ ] 1 X 6 Nameplate S16382 1 X 7 Receptacle Assembly S13100-63 1 X 9 Insulating T ube T14767 4 X 10 Shaft Seal T14034 4 X Insulating T ube T7028-241 2 X Items Not Shown: Gun Moun[...]

  • Page 108

    P-127-S P-127-S 6 3 1 4 5 2 Part Numbers Part Numbers Part Numbers Part Numbers 1-96 M13647 2-10-95D INSTRUMENT P ANEL LN9F , LN9FH & LN9F GMA LN9 AND LN9 GMA[...]

  • Page 109

    Sub Panel Assembly , Includes: (Below Code 8000) M13647 1 X Sub Panel Assembly , Includes: (Above Code 8000 LN9F & FH) M13647-1 1 X Sub Panel Assembly , Includes: (LN9F GMA) M13647-1 1 X 1 Sub Panel (Below Code 8000) M13626 1 X Sub Panel (Above Code 8000) M13872-1 1 X 2 Control Printed Circuit Board (LN9F & FH) L6019 1 X 2 Control Printed C[...]

  • Page 110

    .068”-5/64 Cored KP653-3/32 KP2139-8 S14541-3/32 (2 Req”d) KP2125-5 KP2125-8 S13342-3/32 (.062) 1/16 Cored or Solid* KP653-1/16 KP2139-5 S14541-1/16 (2 Req”d) KP2125-3 KP2124-5 None .045 & .052” KP653-052C KP2139-3 S14542-052 KP1999-1 KP2124-3 None .045” -.052” Cored KP653-052C KP2139-3 M17301 (2 Req”d) KP1999-1 KP2124-3 None .023[...]

  • Page 111

    NOTES LN9 AND LN9 GMA[...]

  • Page 112

    K318 DUAL PROCESS CONT ACTOR KIT P-127-U P-127-U Part Numbers Part Numbers Part Numbers Part Numbers 1-96 22 21 23 25 26 29 30 28 24 27 2 32 35 19 18 17 16 15 14 3 1 A A 4 5 6 8 31 20 36 12 11 9 33 L6224 10-8-82G LN9 AND LN9 GMA[...]

  • Page 113

    1 Case M13673-1 ø 1X • 1 Case M13673-2 1 • X 2 Wraparound L3153 1 X X 3 Contactor (Less NVR Coil) L4300-31A 1 X • 3 Contactor (Less NVR Coil) L4300-33A 1 • X NVR Coil S17-3 1 X X 4 Contactor (Less NVR Coil) L4300-30A 1 X • 4 Contactor (Less NVR Coil) L6200-32A 1 • X NVR Coil S17-3 1 X X 5 Contactor Jumper M8427-1 1 X X 6 Relay S14293-7[...]

  • Page 114

    7/64”-.120 & 2.8-3.0 mmCored KP545-120 KP2123-4 T12057-120 S12722-120 KP21 19-1 KP2131-1 KP2129-4 .068 & 3/32 1.7-2.4 mm KP545-3/32 KP2123-5 T12057-3/32 S12722-3/32 KP21 19-2 KP2131-2 KP2129-5 Cored & Solid 1/16” & 1.6mm Solid KP545-1/16 KP2123-3 S13343-1/16 S12722-1/16 KP21 17-3 KP2130-3 KP2129-3 1/16 & 1.6mm KP545-1/16C KP[...]

  • Page 115

    [...]

  • Page 116

    ST AND ASSEMBL Y FOR READI-REEL (K377) P-125-N P-125-N Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 1 1-25-97 L6940 12-19-85G 13 3 1 10 CURRENT MOLDED PLASTIC 9 8 14 2 WIRE WHEEL SUPPORT OBSOLETE ALUMINUM SPINDLE ASSEMBL Y WIRE WHEEL SUPPORT 9 8 5 2 WIRE WHEEL SUPPORT OBSOLETE MOLDED PLASTIC SPINDLE ASSEMBL Y 2 [...]

  • Page 117

    - 1 Wire Reel Support Assembly L6831-3 ø 1X X X 2 Wire Reel Shaft Assembly M1451 1 1 X • • 2 Spindle Assembly M14935 1 • X X 3 Readi-Reel Adapter K363-P 1 X X X 4 Insulating W asher S10773-52 1 X • • 5 Insulator Bushing T14816 1 X • • 5 Bushing T14844 1 • X • 6 Brake Disc Spacer T12967-1 1 X • • 7 Plainwasher S9262-14 1 X •[...]

  • Page 118

    ST AND ASSEMBL Y FOR 14 POUND REEL (K378) P-125-O P-125-O Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 1-28-2002 9 2 1 22 12 13 14 10 3 4 5 8 7 6 24 11 20 21[...]

  • Page 119

    1 Wire Reel Support Assembly L6831-3 ø 1X 2 Wire Reel Housing, Includes: S17069-2 1 X Housing M1 1940 1 X Wire Sheath T14800 1 X Wire Sheath Insulating Block S17068 1 X Support W asher S15094 1 X 3 Axle S13954 1 X 4 Round Head Screw #10-24 x .875 4 X Lockwasher E106A-1 4 X 5 W asher T13984 1 X 6 Axle Housing S13953 1 X 7 Wire Reel Cover (Back) M1 [...]

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    LN-6 Power Input Cable Assembly , Includes: K164* 1 Control Cable Assembly , Includes: L4700-B* ø 1 Amphenol Connector (Female) S12020-1 1 1 Amphenol Connector (Male) S12020-12 1 Amphenol Connector Clamp S12024-2 2 Electrode Cable Assembly L4700-C* 1 LN-8 & LN-9 Power Input Assembly , Includes: K196* 1 Control Cable Assembly , Includes: L5027-[...]

  • Page 122

    50 AND 60# WIRE REEL SUPPORT P-107-O P-107-O Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 07-26-2005 3 2 1 10 13 8 7 6 5 4 9 8 7 6 5 4 11 12 L4699[...]

  • Page 123

    LN-6, LN-7, LN-8 & LN-9 Wire Reel Support Assembly , Includes: L4699-2 1 X X • • X • LN-7 Wire Reel Support Assembly , Includes: L4959-2 1 • • X • • • LN-7 Wire Reel Support Assembly , Includes: L4959-3 1 • • • • • X 1 Wire Reel L4604 1 X X X • X X 1 Wire Reel S18179 1 • • • • • X 2 Wire Reel Housing (For L[...]

  • Page 124

    Reel Mounting Shaft Assembly , Includes: M12460 1 X • • Reel Mounting Shaft Assembly , Includes: M12908 1 • X • Reel Mounting Shaft Assembly , Includes: M12460-1 1 • • X 1 Hex Head Bolt 1/2-13 x 1.00 1 X X X 2 Lock Washer E106A-15 1 X X X 4 Brake Assembly , Includes: S14882* 1 X • • 4 Brake Assembly , Includes: S14882-1 1 • X X Br[...]

  • Page 125

    HAND CRANK ASSEMBL Y LN-6, LN-7, LN-8 and LN-9 P-107-R P-107-R Pa r t N u m be r s P a r t N u m be r s P a r t N u m be r s P a r t N u m be r s 01-30-2003 Hand Crank Assembly , Includes: L4703 ø 1 1 Plain W asher S9262-120 1 2 Hex head Screw 3/8-16 x .50 1 3 Bracket Assembly M10965 ø 1 4 Lever Arm Stop pin T9967-4 1 5 Drive Screw S8025-7 2 6 T [...]

  • Page 126

    FLUX T ANK (LN-6, LN-7, LN-8 and LN-9) P-107-S P-107-S Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 3-15-82 L4695-4 9-19-80J 30 11 23 24 25 21 22 N.E. 18 48 26 6 27 17 14 1 29 28 2 11 12 13 3 9 10 15 8 40 11 22 5 6 7 4 21 16 6 35 36 16 6 7 20 37 38 34 33 32[...]

  • Page 127

    Flux T ank Assembly , Includes: K320 1 X • • Flux T ank Assembly , Includes: L4695-4 1 • X • Flux T ank Assembly , Includes: L4695-2 1 • • X 1 Flux T ank G1204 1 X • • 1 Flux T ank G1204-1 1 • X X 2 Decal T1 1 182 1 X X X 3 T ank Cover S1 1461 1 X X X 4 Instrument Mounting Bracket S12741 1 X X X 5 Hex Head Screw 1/2-13 x 1.25 2 X [...]

  • Page 128

    Undercarriage, Includes: K163 1 X • Undercarriage, Includes: (Standard Equip.) 1• X 2 Handle M10469-1 1 X X 3 Casters S1 1 124 2 X X 4 Base, Platform T ype (Discontinued) L4688 1 X X 4 Base, Open Frame T ype L5239 1 X X 6 Wheels S13127 2 X X 7 Axle M10470 1 X X 12 Flux T ank Support S12737 3 • X 10-22-97 For optional K163 use parts marked “[...]

  • Page 129

    NOTES[...]

  • Page 130

    MECHANIZED TRA VEL POWER P ACK: K161 P-107-V .a P-107-V .a Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 05-10-2005 G1429 10-23-81N 9 33 14 34 23 14 13 10 1 2 18 3 6 8 7 30 26 25 24 18 27 16 28[...]

  • Page 131

    Mechanized T ravel Power Pack, Includes: K161* 1 X X 1 Case Welded Assembly M9734 1 X X 2 Mag-Amp Assembly , Includes: L3524-1 1 X X Core and Coil Assembly M9017 1 X X Resistor S10404-15 1 X X Insulation T1 1 134-1 1 X X T erminal Strip T10707 1 X X Condenser T1 1577-37 1 X X Rectifier Assembly S13707 1 X X 5 T erminal Strip S8542 1 X X 6 Number Pl[...]

  • Page 132

    CONT ACTOR KIT : K240 P-107-W .2.a P-107-W .2.a 2 3 1 12 4 13 14 6 7 11 10 25 24 23 22 21 20 19 18 17 16 Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 6-20-86 L5360 6-20-86S[...]

  • Page 133

    1 Case M12799 1 2 “Power Source” Lead S15017-12 1 3 Contactor Jumper S13472-3 2 4 “Auto Equipment” Lead S15017-1 1 1 5 W arning Decal T13470 1 6 Wraparound L4397-1 ø 1 7 Nameplate M12802 1 10 “Power Source” Marker T10743 1 10 Rivet T8973 2 1 1 “Auto Equipment” Marker T12256 1 1 1 Rivet T8973 2 12 S67 Contactor (Early Machines) L430[...]

  • Page 134

    t Gun Drive Unit Assembly , Includes: K1 10 1 1 Mounting Clamp M9108 1 2 Thumb Screw T9078-3 1 3 Control Cable and Plug S1 1837 1 5 Grommet T9274-1 2 6 T russ Head Screw 8-32x5/8 2 7 Insulator Bushing T1 1215-2 2 8 Drive Wheel M9122 1 9 Hollow Set Screw , Cup Point S1 1604-13 1 1 1 Resistor T12731-3 1 14 Reversing Switch T131 1 1 1 15 Insulating Pl[...]

  • Page 135

    Gun Drive Gear Case Assembly , Includes: L3569 1 1 Gear Box L3568 1 2 Needle Bearing S101 16-2 3 3 Retaining Ring S9776-9 3 4 V ertical Shaft Assembly S1 1 160 1 5 Cross Shaft Assembly S1 1 161 1 6 Shaft Cap T1 1226 1 7 Output Shaft Assembly S1 1 159 1 9-69 Use only the parts marked “X” in the column under the heading number called for in the m[...]

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    • World's Leader in W elding and Cutting P roducts •   • S ales and Service through Subsidiaries and Distributors W orldwide • Cleveland , Ohio 44117-1199 U.S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www.linc olnelectric.com[...]