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Lincoln Electric Impinger Advantage Digital Series 1154-000-EA manual

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Table of contents for the manual

  • Page 1

    1100ExAdDig REV: 11/4/08 SERVICE MANUAL (INTERNATIONAL) IMPINGER ADVANTAGE DIGITAL SERIES MODEL 1154-000-EA, 1155-000-EA, 1164-000-EA WITH PUSH BUTTON CONTROLS Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Phone : (800) 374-3004 U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735 Te[...]

  • Page 2

    Impinger II – Advantage Digital Service Manual - International 2 SEQUENCE OF OPERATIONS IMPINGER II ADVANTAGE SERIAL NUMBER 2038616 AND ABOVE (OVENS WITH PUSH BUTTON CONTROLS) MODEL 1154-000-EA NAT. GAS 230VAC 50 HZ. 1 PHASE MODEL 1155-000-EA LP GAS 230VAC 50 HZ. 1 PHASE POWER SUPPLY Electrical power to be supplied to the o v en by a three con du[...]

  • Page 3

    Impinger II – Advantage Digital Service Manual - International 3 SEQUENCE OF OPERATIONS IMPINGER II ADVANTAGE SERIAL NUMBER 2038616 AND ABOVE (OVENS WITH PUSH BUTTON CONTROLS) MODEL 1164-000-E A 400/230VAC 50HZ. 3 PHASE POWER SUPPLY Electrical power to be supplied to the ov en by a four con ductor service. Brown conductor is hot. Black conductor [...]

  • Page 4

    Impinger II – Advantage Digital Service Manual - International 4 SCHEMATIC DIAGRAM MODEL 1154-000-EA, 1155-000-EA SERIAL NUMBER 2038616 TO 2045407[...]

  • Page 5

    Impinger II – Advantage Digital Service Manual - International 5 SCHEMATIC DIAGRAM MODEL 1154-000-EA, 1155-000-EA SERIAL NUMBER 2045408 AND ABOVE[...]

  • Page 6

    Impinger II – Advantage Digital Service Manual - International 6 SCHEMATIC DIAGRAM MODEL 1164-000-EA SERIAL NUMBER 2038616 AND ABOVE[...]

  • Page 7

    Impinger II – Advantage Digital Service Manual - International 7 SCHEMATIC DIAGRAM MODEL 1164-000-EA SERIAL NUMBER 2053336 AND ABOVE (RoHS Compliant)[...]

  • Page 8

    Impinger II – Advantage Digital Service Manual - International 8 TROUBLESHOOTING GUIDE IMPINGER II ADVANTAGE SERIAL NUMBER 2038616 AND ABOVE (OVENS WITH PUSH BUTTON CONTROLS) MODEL 1154-000-EA NAT. GAS 230VAC 50 HZ. 1 PHASE MODEL 1155-000-EA LP GAS 230VAC 50 HZ. 1 PHASE REFER TO PROPER SCHEMATIC FOR IDENTIFIED CO MPONENTS SYMPTOM POSSIBLE CAUSE E[...]

  • Page 9

    Impinger II – Advantage Digital Service Manual - International 9 blockage or damage. If above checks are okay, but pressure switch is still not closed, replace gas valve. Air pressure switch Check air switch terminals for sup ply voltage to terminals NO2 and COM. If voltage is present on one side only, check for air tube blockag e or misalignment[...]

  • Page 10

    Impinger II – Advantage Digital Service Manual - International 10 Power supply Set the temperature to the lowest temperature setting. If there is sufficient microamp current, but the flame will not stay lit, check for pr oper polarity of the power supply. Ignition control If there is sufficient microamp curre nt, and there is proper polarity of t[...]

  • Page 11

    Impinger II – Advantage Digital Service Manual - International 11 shorts. Readings should b e as follo ws, V1 – 2.9K ohms approx., V2 – 1.3K ohms appr ox. If these readings are not achieved, replace gas valve. If these readings are achieved, replace ignition control. Flame will not stay on Flame sensor To check for flame sensor operation, con[...]

  • Page 12

    Impinger II – Advantage Digital Service Manual - International 12 should be approx. 25-100 Hz. If these readin gs a re n ot achieved, replace conveyor motor. If the readin gs are achieved, proceed. Oven control If the hall effect sensor readings are correct, but there is no speed indicated on the display, replace the oven control TROUBLESHOOTING [...]

  • Page 13

    Impinger II – Advantage Digital Service Manual - International 13 terminals. Replace as needed. Cooling fan Line voltage should now be at the cooli ng fan. If voltage is present, check motor for opens, sh orts or grounds. With power off, check for locked roto r. No automatic control box cooling Incoming power supply Chec k bre aker, reset if requ[...]

  • Page 14

    Impinger II – Advantage Digital Service Manual - International 14 connected to the oven control, and the display indi cate s “PROBE FAIL”, disconnect the thermocouple from the oven control and measure the resi stance of the thermocouple. The thermocou ple should read approx. 11 Ω . If these readings are not achieved, replace the thermocouple[...]

  • Page 15

    Impinger II – Advantage Digital Service Manual - International 15 Control transformer Chec k for supply voltage to the primary of control transformer. If no voltage is present, trace wiring b ack to oven fan switch. If voltage is present, check for 24VAC at transformer secondary. If there is primary voltage, but no secondary voltage, replace cont[...]

  • Page 16

    Impinger II – Advantage Digital Service Manual - International 16 REMOVAL, INSTALLATION AND ADJUSTM ENTS IMPINGER II ADVANTAGE SERIES CAUTION BEFORE REMOVING OR INSTALLING ANY COMPONENT IN THE IMPINGER OVEN BE SURE TO DISCONNECT EL ECTRICAL POWER AND GAS SUPPLY. MAIN FAN – REPLACEMENT A. Shut off power at main breaker. B. Remove motor cover fro[...]

  • Page 17

    Impinger II – Advantage Digital Service Manual - International 17 FUSE HOLDER – REPLACEMENT A. Shut off power at main breaker. B. Remove control box cover and front pa nel. C. Remove wires from fuse h o lder and ma rk for reassembly. D. Remove mounting screws or mounting n ut on fuse hol der and remove fuse holde r. E. Reassemble in reverse ord[...]

  • Page 18

    Impinger II – Advantage Digital Service Manual - International 18 TRANSFORMER, CONT ROL – REPLACEMENT A. Shut off power at main breaker. B. Remove control panel top and front cover. C. Remove all wires from transformer and mark for re assembly. D. Remove two mounting screws from tr ansformer base and re move transformer. E. Reassemble in revers[...]

  • Page 19

    Impinger II – Advantage Digital Service Manual - International 19 A. Shut off power at main breaker. B. Remove control panel top and front cover. C. Remove wires from control and mark for reassembly. D. Remove one mounting screw and rem ove burner control from the gas valve. E. Reassemble in reverse order and check system operation. GAS VALVE –[...]

  • Page 20

    Impinger II – Advantage Digital Service Manual - International 20 TEMPERATURE REGULATION VALVE – REPLACEMENT A. Shut off power at main bre ake r. B. Shut off gas supply to the oven and di sconnect the flexible gas line to oven. C. Remove control panel top and front cover. D. Remove byp ass tube from burner manifold. E. Remove wiri ng from valve[...]

  • Page 21

    Impinger II – Advantage Digital Service Manual - International 21 A. Shut off power at oven switch. B. Set conveyor reversing switch in the other position. C. Turn oven “on” and chec k for pro per operation. CAPACITOR, CONVEYOR DRIVE MOTOR – REPLACEMENT A. Shut off power at main breaker. B. Remove control panel top and front cover. C. Disch[...]

  • Page 22

    Impinger II – Advantage Digital Service Manual - International 22 IMPINGER II ADVANTAGE GENERAL VIEW LETTER PART NUMBER DESCRIPTION A 369390 Caster 4” w/mounting plate B 369502 Bottom finger cover C Columnating plate, see Installation & Operations ma n ual D 370010 Bottom finger housing E 369504 Top finger housing F Columnating plate, see I[...]

  • Page 23

    Impinger II – Advantage Digital Service Manual - International 23[...]

  • Page 24

    Impinger II – Advantage Digital Service Manual - International 24 IMPINGER II ADVANTAGE CONTROL BOX 1154-000-EA, 1155-000-EA LETTER PART NUMBER DESCRIPTION A 370108 Control box top B 370355 Control, oven C 370107 Side panel D 370354 Facia, Label E 369432 On/off switch F 369378 Cooling fan G 369579 Solid state alarm H 369574 Spark generator S/N 20[...]

  • Page 25

    Impinger II – Advantage Digital Service Manual - International 25[...]

  • Page 26

    Impinger II – Advantage Digital Service Manual - International 26 IMPINGER II ADVANTAGE CONTROL BOX 1164-000-EA LETTER PART NUMBER DESCRIPTION A 370108 Control box top B 370355 Control, oven C 369432 On/off switch D 370354 Facia, Label E 370107 Side panel 369025 Blower Air Switch F 370673 Blower Air Switch (S/N 2053336 & Above - RoHS Complian[...]

  • Page 27

    Impinger II – Advantage Digital Service Manual - International 27[...]

  • Page 28

    Impinger II – Advantage Digital Service Manual - International 28 OVEN BACK ASSEMBLY LETTER PART NUMBER DESCRIPTION A 369182 Fan B 369899 Fan shroud C 369655 Stand off D 3701 64 Heating element 230 Volt E Rear wall 369976 Gas ovens 369549 Electric ovens F 369581 Motor mount G 369196 Motor H 369695 Bracket, motor I 369033 Clamp, motor J 369681 Cov[...]

  • Page 29

    Impinger II – Advantage Digital Service Manual - International 29[...]

  • Page 30

    Impinger II – Advantage Digital Service Manual - International 30 CONVEYOR / DOOR LETTER PART NUMBER DESCRIPTION A 369611 Coupler (S/N 2052462 & Below) B 369664 Coupling center (S/N 2052 462 & Below) C 369269 Ball plunger (S/N 2052462 & Below) D 370116 Set screw (S/N 2052462 & Below) Not Shown 370671 Drive Coupling (S/N 2052463 &a[...]

  • Page 31

    Impinger II – Advantage Digital Service Manual - International 31[...]

  • Page 32

    Impinger II – Advantage Digital Service Manual - International 32[...]