Lincoln Electric IM645-A manual

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Table of contents for the manual

  • Page 1

    P o w er W a ve 450 W ater Cooler Upgrade Kit UPGRADE INST ALLA TION INSTR UCTIONS IM645-A May, 2000 GENERAL DESCRIPTION This upgrade kit is designed to provide all necessary parts and instruction to replace a G2725 water cooler assembly with an improved design G3503-[ ] water cooler assembly. The G3503-1 and G3503 Coolers are inter- changeable as [...]

  • Page 2

    2 RECOMMENDED T OOLS FOR INST ALLA TION OR SER VICE: • absorbent towels • alcohol wipe • 3 mm allen wrench (G3503 only) • socket wrench • 4 inch long minimum socket extension • 1/4, 5/16, and 3/8 hex standard depth sockets • 5/32 allen socket • medium blade slotted screwdriver • large blade slotted screwdriver, 8 inches long minim[...]

  • Page 3

    G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 3 INST ALLA TION INSTRUCTIONS REPLA CING A G2725 COOLER WITH A G3503-[ ] COOLER 1. Preparation: • Always switch off the Power Wave machine power. • Always disconnect the Power Wave machine from service input power. 2. Remove the G2725 cooler assembly: a . Remove gas cylinder(s) from machine ’ [...]

  • Page 4

    G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 4 l. Attach Power Wave machine label from retrofit kit to its case back. m . Stamp or etch "B" as the suffix of Power Wave ’ s code number located on its rating plate. Include this suffix for all future parts orders. n. Install gas cylinder(s) onto tray. 5 . Select a recommended coolant [...]

  • Page 5

    G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 5 G3503-[ ] COOLER PERIODIC MAINTENANCE 1. Preparation: • Always switch off the Power Wave machine power. • Always disconnect the Power Wave machine from service input power. • Do not remove the pump relief valve ’ s 3/4 in. acorn hex nut or attempt to adjust the relief valve setting. 2 . Re[...]

  • Page 6

    6 G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 12 10 36 8 1 34 13 11 35 23 3 2 26 14 15 37 31 22 26 24 26 28 27 9 29 26 25 26 21 6 22 7 4 25 26 19 26 20 5 30 19 20 16 17 18 P-261-K.2 P-261-K.2 10-2-98 COOLER ASSEMBL Y P AR TS[...]

  • Page 7

    7 G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT Recommended Spare Parts are Highlighted in Bold Powerwave 450 Water Cooler Upgrade Assembly, G3503 & -1 1 X Includes: 1 Base Assembly (G3503 Only) S24504-1 1 X 1 Base Assembly (G3503-1 Only) S24504-36 1 X 2 Motor S24504-2 1 X 3 Fan Blade S24504-3 1 X 4 Pump with Torque Coupling S24504-4 1 X 5 [...]

  • Page 8

    0.25 to 0.50 inches Figure 1. Specified coolant level. Visible Coolant Level Rear Panel of Power Wave Reservoir Screen T ABLE 1 COOLER ELECTRICAL HARNESS PIN-OUTS Molex Molex Description Connector Pin No. large 1 Ground large 2 Motor Common large 3 Unused large 4 Unused large 5 Motor 230 VAC (PW 450 only) large 6 Motor 230 Vac (PW 455 only) small 1[...]