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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Lincoln Electric AC-1500, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Lincoln Electric AC-1500 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Lincoln Electric AC-1500. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Lincoln Electric AC-1500 should contain:
- informations concerning technical data of Lincoln Electric AC-1500
- name of the manufacturer and a year of construction of the Lincoln Electric AC-1500 item
- rules of operation, control and maintenance of the Lincoln Electric AC-1500 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lincoln Electric AC-1500 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lincoln Electric AC-1500, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lincoln Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lincoln Electric AC-1500.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Lincoln Electric AC-1500 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
IDEALARC ™ A C- 1500 $%' ) $'X(W"#*! " October, 2010 (165DI5@5>4C?>.?E Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. $ #$) [...]
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Page 2
$'## @?G5B545AE9@=5>D 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________[...]
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Page 3
ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b . Use suitable clothing made from durable flame-resistant material to protect your skin and tha[...]
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Page 4
FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electri[...]
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Page 5
9F (). 9F %'K*)$#((U')K Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: (MB5DL%?EB(?E4175!XB3 1. Protegez-vous contre la se[...]
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Page 6
F F Thank Y ou for selecting a &*!). product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! '514D89C$@5B1D?BC "1>E1<3?=@<5D5<I before attempting to use this equipment. Save this manual an[...]
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Page 7
Page >CD1<<1D9?> [...]
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Page 8
#() !! )$# !'P Thomas & Betts wire terminals (or equal) recommended above are required to comply with applicable U.L. standards for safety. A #30 hex (Allen) key wrench is required for assembly of terminals to wire. /$# ,+ 0(,+ ) )[...]
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Page 9
#() !! )$# !'P Ins tal l the weld er in a d ry loca tio n wher e there i s free cir cu- lation of air in through the louvers in front and out th rough the louvers in the back of the case. A location wh ich mini- mizes the amount of smok[...]
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Page 10
A-3 INST ALLA TION IDEALARC™ AC-1500 A-3 ,++$"0(,+,%0, S-15667 3(0'3(0"'%,.61..$+0,+0.,)7 6-18-76A ,++$"0(,+,%0, 3(0'.'$,/0 0%,."1..$+0",+0.,) S-15602 6-22-84H[...]
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Page 11
#() !! )$# !'P Connect the work cables to the ‘To Work’ stud on the front of the AC-1500. Connect the electrode cables to the ‘Min,’ ‘Med’ or ‘Max’ studs for the output desired. Actual current ranges for each [...]
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Page 12
'% (."$!( ) ) %%' $# )( "# $' # )( "#*! Output Control 1 Single Phase Remote Control Setting 3 Three Phase Local Control Settin U o Rated No-Load Voltage Input Power Type U 1 Rated Input Voltage Submerged Arc Welding U 2 Rated [...]
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Page 13
$%' )$# !'P %'$*)('%)$# Specifications are 50 Hz, 380 volt unit with a Power factor correction as a standard feature. Output terminals, control power terminal strip, and controls are recessed or hinged covered to affect a "dead fr[...]
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Page 14
$%' )$# %9<?D <978D indicates when the supply lines to the welder are electrically "hot". This means that the welder input power and control transformers are ener- gized when the pilot light is on. >@ED 9B3E9D %<1> The AC-1500 is not intended for the connection of flexible[...]
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Page 15
(($'( $%)$#! ) Remote control K775. !'P[...]
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Page 16
"#)## !'P (). %'*)$#( !)'($ 31>;9<< O 1F5 AE1<96954 @5BC?>>5< 4? D85 =19>D5>1>35 1>4 DB?E2<5C8??D9>7 G?B ; O )EB>[...]
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Page 17
)'$*!($$)# !'P If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935139<9DI for technical troubleshooting assistanc[...]
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Page 18
)'$*!($$)# !'P $2C5BF51<<(165DIE945<9>5C45D19<54D8B?E78?EDD89C=1>E1< If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<[...]
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Page 19
)'$*!($$)# !'P If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935139<9DI for technical troubleshooting assistanc[...]
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Page 20
'"( !'P M18868-1 43 42 41 X2 X1 1 R1 45 48 U U U U DIODE ASSEMBLY 43 123456789101112 SCR ASSEMBLY SUPPRESSION ASSEMBLY 55 CONTROL 42 45 41 46 44 48 49 X2 X1 52 44 42 44 41 OUTPUT BY-PASS CAPACITORS CONTACTOR RESISTORS 12 3 4 51 2 34 5 55 S F S FFFFFFFF F 56 [...]
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Page 21
'"( !'P B M13026 N.C. PRIMARY SEC. ELEC. WO RK 1 7 8 9 10 4 N.D., N.E. N.C. PRIMARY SEC. ELEC. WO RK 1 7 8 9 10 4 N.D.,N.E. TWO SINGLE MACHIN ES SCOTT CONNECTED 3 PHASE SUPPLY LI NES PHASE SEQ UENCE A-C-B (N.A.) C B A 100 90 80 N.B. TE ASER T RANS FORM ER (T[...]
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Page 22
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Page 23
'"( !'P 7 / M14364 4-8-83E[...]
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Page 24
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Page 25
"#($#%'#) !'P 18.74 22.30 53.50 36.1220.00 38.00 3.69 .406 DIA. MTG. HOLES S-15709 4-18-75B 4-18-75B 18.74 22.30 53.50 36.12 20.00 38.00 3.69 .406 DIA. MTG. HOLES S-15709 4-18-75B 4-18-75B[...]
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Page 26
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Page 27
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INS TRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES. SE RECOMIEND A LEER Y ENTENDER LAS INS TRUCCIONES DEL F ABRIC[...]
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Page 28
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TR UÇÕES DO F ABRIC ANTE P ARA ESTE EQ UIP AMENTO E AS P ARTES DE USO , E SIGA AS PR Á TIC AS DE SEGUR ANÇ A DO EMPREGADOR. • Kee p yo ur h ead out of fum es. • Use ven tila tio n or exh [...]
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Page 29
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]