Life Fitness SM60 manual

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Table of contents for the manual

  • Page 1

    M051-K50-A136 1 6 STA CK MULTI-JUNGLE (SM60) WITH HIGH & LOW PULLEYS UNPA CKING A ND A SSEMBLY INSTRUCTIONS[...]

  • Page 2

    SM60 U npacking & Assembly Instructions 2 The SM60 c om es partially assem bled. Follow the steps below to com plete the as sem bly. WA RNING: COMPONENTS O F THE SM60 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING T HIS MACHINE. MA TERIA LS A ND TOOLS REQUIRED FOR A SSEMBL Y 1/2”, 3/8”, 5/8” & 9/16” Sock et wrench with extension 1[...]

  • Page 3

    SM 60 Unpacking & Assembly Instr uctions 3 UNPA CKING Follow the steps below when unpacking the c om ponents of the SM60. 1. Cut off the shipping wrapper. 2. Remove th e parts boxes an d shippin g boards. 3. Remove th e items in the part s boxes. T hese item s ar e shown in Figure 1. A. Remove the bolts bag. B. Remove the par ts shown below. Pa[...]

  • Page 4

    SM60 U npacking & Assembly Instructions 4 A SSEMBLY Figure 2 shows an ass em bled SM60. Figure 2. SM60 main compone nts. 1. Cubes (2) 2. Lat bench ( 2) 3. Connecting beam (1) 4. Lat tops (2) 5. T ricep top (1) 6. 300 lb. W eight stack s (3) 7. 190 lb. W eight stack s (3) 1. Place the tw o w eight “ cubes” in their “final r esting spots .?[...]

  • Page 5

    SM 60 Unpacking & Assembly Instr uctions 5 Figure 3. Set t he w eight stack cu bes. 2. Bolt on the teardr op pulleys above the benches (see Figure 4) on both cubes using two 3/8” x 2-3/4” hex head bolts (us ed to bolt the cross beam to the cross mem ber s and the adjus table pulley tops to the top beam s). Include the 3/8” flat washer, en[...]

  • Page 6

    SM60 U npacking & Assembly Instructions 6 Figure 4. Bolt on the te ardrop pulleys. Figure 5. Configura tion for 6” bolts.[...]

  • Page 7

    SM 60 Unpacking & Assembly Instr uctions 7 Figure 6. Configura tion for 2-3/4” and 3” bolts. 3. Bolt on the connecting bea m ( part 3 fr om Figure 2) using a 5/8” sock et with extension and com bination wrenc h, to the cubes using two of the large 7/16” x 6” bolts, 7/16” washers , and 7/16” nuts, end cap washer s and end caps. F i[...]

  • Page 8

    SM60 U npacking & Assembly Instructions 8 150 lb. weight stack 300 l b. weight st ack 150 lb. weig ht stack Figure 8. Mount rubber bumpers and the w eight stacks. 5. Install the w eight stacks. T o do this: A. Using a 9/16” soc ket and c om bination wrench, rem ove the tric ep back rest bolts (see Figure 9) . B. Using a 9/16” soc ket and c [...]

  • Page 9

    SM 60 Unpacking & Assembly Instr uctions 9 C. Prepare the w eight stack. Slide the guide rods ( 2) through the weight stack s (1) as shown below. Place rubber bum pers (3) on the bottom s of each guide rod. Make s ure the pull pin (4) is in the bottom weight plate. D. Flip ov er the w eight stacks. W hen shipped, the weight stac ks have the pul[...]

  • Page 10

    SM60 U npacking & Assembly Instructions 10 6. Bolt the f loating pu lleys into the 190 lb w eight stacks used f or the cros sovers using a 7/8” com bination wrenc h. You will need to remove the pulley from the housing to thread the plug into the weight stack bayonet. Make sure the 9/16” j am nut is threaded 1-5/8” away from the pulley as [...]

  • Page 11

    SM 60 Unpacking & Assembly Instr uctions 11 Use a pinch bar to al ign the seat f rame holes to th e cubes Figure 13. Mount the benche s to the frame. Figure 14. Bolt lo cations on t he frame.[...]

  • Page 12

    SM60 U npacking & Assembly Instructions 12 INSTA LLING THE CABLES The SM60 us es six c ables. T here are two diff erent types of cable used on the SM60. T hey are: 1. Crossover cables ( ball end cables) ( 2). 2. Lat pulldown and tricep cables ( 4). The lat and tric ep cables c an be identified by their short length, the low row cables can be id[...]

  • Page 13

    SM 60 Unpacking & Assembly Instr uctions 13 CROSSOVER CABLE RO UTI NG Once you’ve removed the pulleys as desc ribed previously, route the two crossover cables as shown in Figure 16. Figure 16. Cr os sov er cable routing. Bolt the cable to the weight stack s as s hown in Figure 17. Thr ead the 7/8” nut up on the cable bolt as shown at lef t.[...]

  • Page 14

    SM60 U npacking & Assembly Instructions 14 Figure 17. Screw the cable in to th e weigh t stack. LAT PULLDOWN CABLE RO UTI NG Route the lat pulldown cable as shown in Figure 18. Scr ew the cable into the weight stack as shown previously in Figure 18. Figure 18. La t pulldow n cable routing.[...]

  • Page 15

    SM 60 Unpacking & Assembly Instr uctions 15 TRICEP PUSHDOW N CABLE RO UTI NG Route the tricep pushdown cable as shown in Figure 19. Screw the cable into the weight stac k as shown previously. Figure 19. Tricep pus hdow n cable routing.[...]

  • Page 16

    SM60 U npacking & Assembly Instructions 16 HA RDWARE 0123456 ½½½½½½ Hardware F igure 1. Assembly Parts.[...]

  • Page 17

    SM 60 Unpacking & Assembly Instr uctions 17 The parts shown in Hardware Figure 1 are us ed to assem ble the SM60. T hey are: A. 7/16” x 6” hex head bolt (used to bolt the tric ep top beam s, lat top beam s, and connecting beam to the tops of the cubes) B. 7/16” flat washer C. 7/16” cap washer ( used on the head end of the 6” bolt so e[...]

  • Page 18

    SM60 U npacking & Assembly Instructions 18 Hardware F igure 4. T op assemblies. S. Teardr op pulleys (bolt on above lat pulldown) (2) T. 56” Lat tops (bolt to top of cells with pulleys above lat benches) (2) U. 29” Tr icep top (bolt on to 56” lat top bar ) (2)[...]

  • Page 19

    SM 60 Unpacking & Assembly Instr uctions 19 Hardware Figure 5. Weight stack rubber bumpers. W . W eight s tack rubber bum pers (inserted under weight stac ks ) Hardware Figure 6. Floating pulle ys. X. Floating pulleys (bolt to 190 lb cable cros sover weight stac k s)[...]

  • Page 20

    SM60 U npacking & Assembly Instructions 20 PA RTS LIST Part # ID Description Quantity Main components 1 2 3 4 5 6 7 Cubes Lat bench Connecting beam Lat top Tr icep top 300 lb weight stack 190 lb weight stack 2 2 1 2 2 2 4 0017-00103-0234 0017-00101-1408 0017-00101-1408 0017-00101-1561 Cables, caps & nuts M N P Q Cable jam nut Lat pulldown c[...]

  • Page 21

    SM 60 Unpacking & Assembly Instr uctions 21 0017-00101-1413 0017-00104-0368 0017-00103-0217 Pulley hardw are (installed) 1-3/4” Bolt Cap washer 3/8” Nyloc nut 0017-00101-1413 0017-00104-0313 0017-00103-0217 Floating pulley hardware (installed) 1-3/4” Bolt Flat washer 3/8” Nyloc nut[...]