Lennox Hearth RDV33/40 manual

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Table of contents for the manual

  • Page 1

    INST ALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. INST ALLA TEUR: Laissez cette notice avec l'appareil. CONSOMMA TEUR: Conservez cette notice pour consul- tation ultérieure. - Do no t st or e o r us e g as ol in e or ot he r fla mm ab le va po rs an d liquids in the vicinity of this or any o[...]

  • Page 2

    2 CO N GR A TUL A TIO N S! When you purchased your new gas fireplace insert, you joined the ranks o f t housa nds of indi vidual s whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. W e extend our continued support to help you achieve the maximum benefit and enjoyment available from y[...]

  • Page 3

    3 IM POR T AN T SA FET Y AN D W A RN IN G IN FOR MA TI ON W ARNING Y oung chil dren shou ld be carefull y supervised when they are in the same room as the appliance. T od- dlers, young childr en and others may be susce ptibl e to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. T o restrict [...]

  • Page 4

    4  FOR YOUR SAFETY do not insta ll or oper ate this appl ianc e witho ut first reading and understanding this manual. Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty and may be hazardous.  INST ALLA TION AND REP AIR SHOULD ONL Y BE DONE BY A QUALI- FIED SERVICE TECHN[...]

  • Page 5

    5 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. A P P O S I T I O N D E S M I S E S E N G AR D E R E L A T IV E S À L A S É C U R I T É D ’ U T I L I S A TI O N V o t r e fo ye r a é t é li v r é av ec de s ét iq u e t t e s de sé cu r i t é qu i d oi ve n t êt re co ll é e [...]

  • Page 6

    6 For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M), the orifice should be de-rated by 4% for ever y 1,000 feet to maintain the proper ratio of gas to air . Improper orifice sizing may result in damage and unsafe conditions. Changing the orifice should only be done by a quali- fied service technician. Contact your Lennox Hearth Product[...]

  • Page 7

    7 (Massachusetts Approval #G3-1104-102) These appl iances are approved for installation in the US state of Mas- sachusetts if the following additional requirements are met: • Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sec. 5.08 2(a) through 2(e). • Installation and repair must be done by a plumber o[...]

  • Page 8

    8 Features Installation Options .25 Manufactured (Mobile) Home Natural Gas Or Propane (LP) Bedrooms Optional Wall-mounted Or Remote Thermostat Electrical The standard blower motor requires 120 Volts AC for operation. The fireplace is not dependent on the blower or an outside electrical supply to operate. WARNING - Electrical Grounding Instructions[...]

  • Page 9

    9 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Insert Dimensions Minimum Fireplace Cavity 31-1/4” (794mm) 13-3/4” (349mm) 15-3/4" (400mm) 19-3/4 (502mm) 15-3/4" (400mm) 19-1/2" (495mm) T op View Side View Insert Dimensions Width of insert behind Surround Panels 31-1/4" (794mm) Rear height 19-3/4" (502mm) Insert[...]

  • Page 10

    10 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Note: Hearth protection to be min. 3/8” (10mm) thick non-combustible or equivalent, with a k factor of .84. Insert Leveling At each front and rear corner of the insert is an adjustable leg provided to level the insert should the hearth of the fireplace be uneven. T o adjust the legs, loose[...]

  • Page 11

    11 Note: The minimum vertical rise (exhaust vent) is 10 feet (3.1 M) and the maximum vertical rise is 35 feet (10.7 M). These dimensi ons are measured from the starting collars of the unit to the end of the vent pipe. The fireplace and fireplace chimney must be clean and in good working order and constructed of non-combustible materials. Inspect [...]

  • Page 12

    12 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Zero Clearance Fireplace Installation This appliance may be installed in a masonry or factory built/zero clear- ance (ZC) fireplace. When installing in a ZC fireplace, the ZC grate must be removed and the ZC damper must be removed or secured open. The ZC doors, screen, refractory or masonry[...]

  • Page 13

    13 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 4. Install a light layer of rockwool directly over the ports. - A light layer will give a more constant rear flame. - A heavy layer will give more glow , but will need to be adjusted after light up. 5. Install front logs on retainer slots. Face Installation A number of different face finish[...]

  • Page 14

    14 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Gas Line Installation After leveling, position the insert in the fireplace - holding it about six inches out from its final location. CAUTION: Specific hearth requirements apply (see Clearances to Combustibles). This appliance must be connected to the gas line in accordance with local code[...]

  • Page 15

    15 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Moving shutter bracket to the right will open shutter , to the left will close shutter . Figure 15a Figure 15b SHUT TER ADJUSTMENT DET AIL See Detail Shutter Adjustment Shutter Adjustment Detail[...]

  • Page 16

    16 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. INST ALLER INSTRUCTIONS - A TT ACHING SAFETY -IN-OPERA TION WARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance. SAFETY LABEL DIAGRA[...]

  • Page 17

    17 Operating Instructions Pre-Lighting Checklist Be sure to check these items before the initial lighting of the insert: c The insert gas label corresponds to the gas supply available - that is "natural gas" for natural gas or "LP gas" for LP gas. c Gas pressure has been checked carefully - see Page 14 . c  All gas ?[...]

  • Page 18

    18 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. W ARNINGS • Improper installation, adjustment, alteration, service or maintenance can cause injur y or property damage. For assistance or additional infor mati on, cons ult a qual ified ins tall er , service agency or your gas supplier . • Operation of this appliance when not connected t[...]

  • Page 19

    19 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Flame Color and Behavior This appliance is designed for maximum heating efficiency . Therefore, upon lighting of the main burner the flames will be semi-transparent or “bluish.” After 10-20 minutes of operation the logs will heat up and the flames will become a yellow/orange color . Ad[...]

  • Page 20

    20 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Operating Options The rocker switch on your gas appliance is used to turn the burner on and off while the pilot is on. The rocker switch can be installed in the hole in the right side of the top surround panel or in the hole in the panel to the left of the igniter button. The hole in the pane[...]

  • Page 21

    21 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. CAUTION: Wear gloves and safety glasses for protection while doing required maintenance. Verify proper operation after servicing. S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé. Maintenance Checklist The following should only be performed by a q[...]

  • Page 22

    22 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Glass Door Removal T o remove the glass door , pull forward and up on the top latches. Lift the glass door up and off the lower spring latch. Be careful not to damage or scratch the glass while handling. T o reinstall the glass, reverse the removal steps. Do not operate the insert with the gl[...]

  • Page 23

    23 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Electrical Requirements: This gas appliance operates without an outside power sour ce, however the blower requires a 120 Volt electrical ser vice outlet. This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, the Nationa[...]

  • Page 24

    24 SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Thin black coating (soot) forms on the viewing glass, logs, or firebox Improper log or ember placement Improper air shutter setting Not enough combus- tion air See Brick Panel and Log Set Installation on Pages 12 and 13 . If there is soot in one specific location, the glowing embers (rockwool) below thi[...]

  • Page 25

    25 Cat. No. Description H3132 Cassette Assembly NG 33,000 BTU (if LP , also requires H5433 Conversion Kit) H3045 Cassette Assembly NG 40,000 BTU (if LP , also requires H5433 Conversion Kit) H6010 Burner Assembly H5922 Pilot Assembly Convertible, NG or LP H5938 Gas Control Valve NG (if LP , also requires H5941 LP Regula- tor) H5939 Regulator , NG H5[...]

  • Page 26

    26 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Br ick P an el Kit s (ref. form #775266M) Ca t. No . Mo del De scr ip ti on H7 9 7 9 RD V - B RI C K S TD T a n B r i ck H7 9 8 1 R D V - B RI CK- A RC H Ar c h it e c tu ral St one H7 9 8 0 R D V - BR ICK RE D Re d B r ic k Ga s C on ve rsi on Ki ts H5 4 3 3 R D V -C K - NG t o L P Co n v er[...]

  • Page 27

    27 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Su rro un d Pan el Ki ts (ref. form #775261M) 75 3 6 2 R D V - D BV -F P2 941 - B1 29" x 41" BL ACK T r i m ( O n e- p i ec e ) 75 0 6 8 RD V -DB V -FP 294 1 -B 29 " x 41 " B L AC K T ri m 75 0 6 9 RD V -DB V -FP 294 8 -B 29 " x 48 " B L AC K T ri m 75 0 7 0 RD V[...]

  • Page 28

    28 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. SAFETY / LISTING LABEL - RDV33/40 AND SDVI33/40 2011 2012 2013 2014[...]

  • Page 29

    29 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. LIGHTING LABEL - RDV33/40 AND SDVI33/40[...]

  • Page 30

    Printed in U.S.A. © 2007 Lennox Hearth Products P/N 775218M REV . E 09/2011 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. 30 1508 Elm Hill Pike, [...]