Lennox Hearth CA160 manual

INST ALLA TION AND OPERA TION MANUAL W ARNINGS • Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result. • Carefully supervise children in the same room as appliance. Save These Instructions For Future Reference A F ren c[...]

2 CO N GR A TU L A TI ON S ! When you purchased your new wood-burning fireplace insert, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthet- ics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available[...]

3 1. When this room heater is not properly installed, a house fire may result. T o reduce the risk of fire, follow the instal- lation instructions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. 2. Wear gloves during installation to avoid injury from sharp edges on the insert a[...]

NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 4 This manual describes the installation and operation of these non-catalytic wood heaters. These heaters meet the U.S. Environmental Protection Agency’ s emissions limits for wood heaters sold on or after July 1, 1990. This heater has been developed, tested and constructed in accordance with [...]

5 This unit is desi gned and enginee red to burn, dry , well- seaso ned wood only . Dry , seasoned wood is that which has been cut, split and allowed to dry under a covered area where air is free to flow and circulate under and around the wood (not under a tarp or plastic). Make sure wood is not stacked directly on the ground, it may absorb moistu[...]

6 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Brick Installation CAUTION: Wear gloves during brick installation in case of sharp edges behind the fireplace insert. Note: Installation of the baffle boards and baffle blanket is easier when you can still access the flue outlet, (before connecting the flue vent). Be sure the baffle blan[...]

7 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Model F (1) G H J(2) M C/A160 SWI160 18” 45 0m m 12-1/2” 31 8m m 19 -1 / 4 ” 48 9m m 4-3/8” 11 1m m 43 ” 10 92 m m C/A160 & SWI160 with mantel and/or side shields 18” 45 0m m 12-1/2” 31 8m m 19 -1 / 4 ” 48 9m m 4-3/8” 11 1m m 35” 88 9m m * Reduced clearances may be avai[...]

8 The hearth and/or floor protection must be a thermally rated non-com- bustible hearth/floor protector meeting or exceeding a thermal rating of k=.84 or equivalent with a listed thickness of 3/8" (9.5mm) minimum in USA (3/4" - 19mm minimum in Canada). The covering must extend 18” (450mm) in front of the heater and 8” (200mm) to eit[...]

This appliance is approved for use in a masonry fireplace built to UBC Chapter 37 or equivalent with a minimum 25-1/2” (648 mm) width open- ing at the front of the fireplace. This heater is designed to be installed into an existing masonry fireplace (built to UBC 37 or ULC S628 standards) or factory-built, solid-fuel and wood-burning fireplac[...]

10 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. A positive flue connection is providing a seal between the vent pipe or liner and the existing fireplace chimney for the purpose of preventing room air passage to the chimney cavity of the fireplace. There are dif- ferent approved methods to achieve this. See Direct Connect Positive Flue C[...]

11 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Clearance Fireplaces Fireplace and Chimney Requirements This appliance must only be installed in a zero clearance factory-built fireplace using 6” (152 mm) stainless steel pipe extending from the insert’ s flue into the chimney of the fireplace. For optimum safety and performance we re[...]

12 Remove the existing chimney cap and install a stainless steel liner into the chimney (if a special section has been used or drilled to attach to the insert, it must be the bottom piece). The next piece should be a dripless slip joint; followed by the rest of the chimney liner . Fasten the chimney at the top when it is positioned so that the slip[...]

13 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 10 1. Burn only dry , well-seasoned wood for maximum heat output. In some states it is illegal to burn wet wood or anything other than clean, dry wood products. 2. Y our fireplace insert is designed to operate with the door closed! Operate only with the door shut tightly at all times [...]

W ARNINGS The blower must be plugged directly into a properly grou nded three -pro ng rec epta cle, 120 V AC, 60 Hz, singl e phase. Do not cut or remove the grounding prong from this plug. Do not route power cord under or in front of appliance. Installation must be in accordance with National Elec- trical Code, ANSI/NFP A 70 - latest edition. In Ca[...]

15 Recent developments in wood-burning technology have made wood- burning a cleaner and more convenient way to heat your home. Overall efficiency in a wood-burning appliance is a combination of combustion efficiency and heat transfer efficiency . Whether heating your entire home, or just a room or two, your understanding of how to best operate y[...]

16 DOOR HINGES: If door hinges need lubricating, use an anti-seize com- pound (never use oil) available from your Lennox Hearth Products dealer . DOOR LA TCH: If your door latch fails to latch tightly and the gasket is in good condition, place a length of pipe (cheater bar) over the inside portion of the door handle and bend slightly toward the doo[...]

17 Problem Solution POOR DRAFT : Extend chimney in length or have the chimney realigned to the proper size flue. Oversized chimneys normally have poor drafts. Remember , the fireplace inserts’ draft depend solely on the natural draft of the chimney (See Draft Requirements on Page 4 ) . If your fireplace insert is not drafting properly, your ch[...]

18 DO NOT : Install or operate this fireplace insert before reading this manual. DO NOT : Close the draft beyond the point at which the flames are completely extinguished. DO NOT : Open the fireplace insert door without fully opening the draft first. DO NOT : Burn driftwood or wood that has been in salt water . This includes some mill ends and [...]

19 REP LAC EM ENT P AR TS - MOD ELS C A16 0,C 16 0 A ND SW I16 0 FRONT DOOR P ARTS LIST Item # C a t. No De scr i pt ion 1 H5639 Door Rope Kit, 7/8” Dia. (6’ 2”) 2 H5629 Upper Hinge Pin 3 H5625 Upper Hinge Pin E-Clip 4 H5628 Lower Hinge Pin 5 H5646 Lower Hinge Pin Copper Washer 6 H5640 Glass Gasket Kit (8’ 4”) 7 H5577 Set of 6 screws and [...]

20 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. REPLACEMENT P AR TS - MODELS CA160, C160 AND SWI160[...]

21 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 7 13 1 2 3 4 5 6 8 1 2 3 4 5 9 10 8 14 11 6 7 12 16 29 17 15 32 18 19 REPLACEMENT P AR TS - MODELS CA160, C160 AND SWI160 Door Parts Blower Parts[...]

SU RRO U ND P ANE LS / T O P AND SI DES (R E QU IRE D ) Ca t. N o. Mo del De scr i pt ion 26 -1/ 2 ” x 4 0 ”: 71 042 WF PT0 7 40 -S T op S urr o un d 7 - 1/ 2” x 4 0 ” 71 035 W FPS 0 81 9 Si de S ur rou n ds 8- 3/8 ” x 19 ” 26 -1/ 2 ” x 4 8 ”: 71 043 WF PT0 7 48 -S T op S urr o un d 7 - 1/ 2” x 4 8 ” 71 036 W FPS 1 21 9 Si de S [...]

23 SAFETY / LISTING LABEL - MODELS CA160, C160 AND SWI160 2011 2012 201 3[...]

Y our Appliance’ s Model Number _______________________________________ Y our Appliance’ s Serial Number ________________________________________ The Date On Which Y our Appliance Was Installed __________________________ Y our Dealer's Name _________________________________________________ WARRANTY Y our wood appliance is covered by a limi[...]