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Lennox Hearth 1003C manual

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Table of contents for the manual

  • Page 1

    INSTALLATION AND OPERATION MANUAL MODEL 1003C RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE EPA CERTIFIED CATALYTIC WOOD BURNING STOVE THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. READ ENTIRE MANUAL THOROUGH LY BEFORE INSTALLATION. P/N 775003M, Rev. P, 11/03[...]

  • Page 2

    IMPORTANT WARNINGS CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INST ALLATION, OPERATION AND MAINTENANCE INSTRUC- TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLI ANCE IS NOT PROPER[...]

  • Page 3

    PAGE 3 TABLE OF CONTENTS Important Warn ings ................................................ 2 Testing/Listing, EPA, Using this Manual .................. 3 Planning Your Inst allation ..................................... 4-7 Manufactured (Mobile) Ho me Requirements ........... 8 Installati on ......................................................[...]

  • Page 4

    PLANNING YOUR INSTALLATION PAGE 4 QUESTIONS TO ASK LOCAL BUILDING OFFICIAL A correct installation is critical and imperative for reduc- ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed. The installer must follow all of the manufacturers’ in- structions. The installation of a wood burnin[...]

  • Page 5

    PLANNING YOUR INSTALLATION PAGE 5 FLOOR PROTECTION This appliance requires non-combustible floor protec- tion for ember protection. If the floor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous non-combustible surface. If a chim- ney connector extends horizont ally over the floor, pro- tection must c[...]

  • Page 6

    PLANNING YOUR INSTALLATION PAGE 6 COMBUSTIBLE WALL CLEARANCES WARNING: IT IS VERY IMPORTANT THAT YOU OB- SERVE THE MINIMUM CLEARANCES. There are listed clearances for your stove which w ere deter- mined in a Laboratory test using va rious "classes" of stove pipe or chimney. Minimums are first established for the stove itself and increased[...]

  • Page 7

    PLANNING YOUR INSTALLATION PAGE 7 ALCOVE CLEARANCES NOTE:" = inches, mm = millimeter, cm = centimeter Alcoves must have minimum dimensions of 84" (214 cm) height, 56" (142 cm) width and 24" (610 mm) maximum depth. Require pipe: Type L Vent pipe to the top of the stove. Manufactured (mobile) home installations must be equipped wi[...]

  • Page 8

    INSTALLATION PAGE 8 AIR INTAKE COVER The pedestal is equipped with an air intake cover (lo- cated at the top front of the pedestal). The air intake cover should be adjusted to the open position if outside combustion air is NOT provided. If outside combustion air is provided, adjust to the closed position (see illustra- tion to the right). OUTSIDE A[...]

  • Page 9

    INSTALLATION PAGE 9 SECURING THE STOVE TO THE FLOOR Manufactured (Mobile) Homes Only Once the outside air floor duct is in position, replace the floor protector. Make sure that the floor protector's hole is aligned with the outside air opening. Next position and align the stove on the hearth pad. Manufactured (mobile) home installations requir[...]

  • Page 10

    INSTALLATION PAGE 10 CHIMNEY INSPECTION Existing chimneys must be in spected before installing your stove. Consult your local building department for chimney code requirements. A masonry chimney must have a code approved liner. This liner must not have bro- ken or missing pieces. Some non-code masonry chim- neys may be brought up to code by being r[...]

  • Page 11

    INSTALLATION PAGE 11 DRAFT REQUIREMENTS The appliance is merely one component of a larger sys- tem. The other equally import ant component is the vent- ing system which is necessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion byproducts from the ap- pliance. If the venting syst e[...]

  • Page 12

    INSTALLATION See Pipe Manufacturers Instructions For Installation Requirements Of Venting Components And Vent Clearances. PAGE 12 RESIDENTIAL STANDARD Using 6” (152 mm) Diameter Single Wall Connector Pipe. Not Approved For Manufactured (Mobile) Homes. MANUFACTURED (MOBILE) HOME STANDARD Using 6” (152 mm) Diameter Ty pe L-Vent Connector Pipe IMP[...]

  • Page 13

    INSTALLATION - Combustible Wall Chimney Connector Pass-Throughs PAGE 13 NOTES: 1. Connectors to a masonry chimney , excepting method B, shall extend in one continuous section through the w all pass-through system and the chimney w all, to but not past the inner flue liner face. 2. A chimney connector shall not pass through an attic or roof space, c[...]

  • Page 14

    CARE AND OPERATI0N PAGE 14 ASH DRAWER The large ash drawer located on the left side of the ped- estal is designed to make cleaning easier by containing the ashes in a removable drawer. WARNING: DO NOT OPERATE THIS STOVE WITHOUT THE ASH DRAWER PROPERLY INSTALLED AND SE- CURED (SEALED), AS THIS WILL PRODUCE EX- TREME TEMPERATURES, RESULTING IN OVERFI[...]

  • Page 15

    CARE AND OPERATION PAGE 15 FUEL DOOR The gold or black door option is purchased separately, but is required. Install the door per instructions provided in kit (see page 28 for ordering information). WARNING: DO NOT OPERATE THIS STOVE WITHOUT THE DOOR PROPERLY INSTALLED AND SECURED AS THIS WILL PRODUCE EXTREME TEMPERATURES (OVERFIRING). THE DOOR AND[...]

  • Page 16

    CARE AND OPERATION PAGE 16 BREAK-IN PERIOD Your stove finish is a high temperature paint that re- quires time and temperature to completely cure. We rec- ommend that you ventilate the house during the initial burns. The paint emits non-toxic odors during this proc- ess. KEEP YOUR HOUSE WELL VENTILATED DURING THE CURING PROCESS TO PREVENT ACTIVATION[...]

  • Page 17

    CARE AND OPERATION FUEL PAGE 17 REFUELING To refuel the stove, open the bypass damper and move the primary air control to "HIGH." Let the fire "LIVEN UP" for about one minute. Open the fuel door about ½” (1 cm) and hold in this position about 30 seconds or until the stove is drafting well. Open the door and add wood. After re[...]

  • Page 18

    FUEL MAINTENANCE PAGE 18 SEASONING GUIDE Softwoods – 6 months to 18 months Hardwoods – 12 months to 24 months Logs that are 5” (127 mm) diameter across or larger should be split in half, three pieces if over 8” (203 mm), and four pieces when over a foot (305 mm) across. If the tree was fell 2 to 4 years ago, it still needs to be cut, split,[...]

  • Page 19

    MAINTENANCE PAGE 19 DOOR / GLASS GASKET AND ASH DRAWER GAS- KET A 3/4" (19 mm) spun fiberglass gasket provides the seal around the fuel door and a 1/8” (3.2 mm) x 1” (25.4 mm) flat woven gasket glass pr ovides the seal around the glass. A ½” (13 mm) flat fiberglass gasket provides the seal around the ash drawer. Should these gaskets be-[...]

  • Page 20

    MAINTENANCE PAGE 20 CATALYST REPLACEMENT The normal expected life of a catalyst (catalyt ic com- bustor) is 10,000 to 12,000 hours if the appliance is op- erated correctly and proper fuels are used. If the cata- lyst has been deactivated, it should be replaced. Symp- toms of deactivation include – noticeably darker smoke exiting chimney and less [...]

  • Page 21

    TROUBLESHOOTING PAGE 21 SMOKES OUT FUEL DOOR WHEN OPEN (see ✸ ) 1. The primary air control is closed. 2. The chimney is too cool. Set the primary air control on "HIGH" with the bypass damper control "OPEN" for a few minutes before opening the fuel door. 3. Excess creosote will not only restrict your draft but it will create a [...]

  • Page 22

    TROUBLESHOOTING PAGE 22 CATALYST PLUGGING 1. Burning materials that produce a lot of char and fly ash. Do not burn materials such as garbage, gift wrap, cardboard, etc. 2. Burning wet pitchy woods or burning large loads of small diameter wood with the combustor in the op- eration position (without light-off taking place). Burn proper fuel only. Do [...]

  • Page 23

    TROUBLESHOOTING PAGE 23 OVERFIRING DAMAGE If the heater or chimney connector glows, the appli- ance is overfiring. Other symptoms may include: Cracking, warping or burni ng out of components, cata- lytic combustor may deteriorate, gold doors may turn color, stove glass may develop a haze which will not come off with cleaning, firebox baffle plate ([...]

  • Page 24

    SPECIFICATIONS: Model 1003C PAGE 24 Maximum Log Length 18” (458 mm) Manufactured (Mobile) Home Approved Yes, U.S.A. and Canada Outside Air Provision Yes Flue Collar Size 6” (153 mm) Flue Position Top Stove Back to Flue Center 9” (229 mm) Width 25.25” (642 mm) Depth 27” (686 mm) Height (to flue) 34.5” (877 mm) Height 32.5” (826 mm) App[...]

  • Page 25

    REPLACEMENT PARTS LIST: Model 1003C PAGE 25 ITEM NO DESCRIPTION Door Parts 27M65 Clip Kit, Glass G6000 Door Assembly, Black, H0533 (handle included) 14M72 Door Assembly, Gold, G3000 (handle included) 86-128 Gasket Kit, Door (3/4" rope, includes adhesive) 27M81 Gasket Kit, Glass (10' of 10580. self adhesive backing) G2000-7 Glass, Small Ar[...]

  • Page 26

    REPLACEMENT PARTS LIST: Model 1003C PAGE 26 Cat. No. Model Description / Part No. Firebrick - All firebrick are 1 ¼” thick (see firebrick diagram below ) FB-1 Firebrick, 9 x 4 ½” Regul ar (order 5, if set is needed) FB-2 Firebrick, 9 x 4 ½” W/No tch (order 8, if set is needed) FB12 Firebrick, 7 3/8 x 4 ½ x 6 ¾” Left (requires 1) FB13 F[...]

  • Page 27

    COMPONENT DIAGRAMS - Model 1003C PAGE 27 Catalytic Combustor Sy stem Components Damper Assembly Air Intake Draft Module Door Assembly Handle Assembly (P/N LB-102214) Torque Plate Nut Washers Handle Rod Coil Handle Secondary A ir Tube Bypass Damper Control Damper Door Positioning Stops Tunnel Baffle Catalytic Combustor Catalyic Combustor Retainer Cl[...]

  • Page 28

    OPTIONAL ACCESSORIES - Model 1003C Note: Install and use accessories per instructions provided with the accessory kit. PAGE 28 Catalog # Model Description 14M67 OAFD-S Outside Air Floor Duct * 14M72 DK100-G Gold Door Kit * H0533 DK100-B Black Door Kit 14M22 BK-100 Blower Kit 14M21 SSK Stove Stat Kit 70K99 TSPK-B Touch-up Spray Paint Kit, Black (12 [...]

  • Page 29

    SAFETY/LISTING LABEL PAGE 29[...]

  • Page 30

    EPA LABEL PAGE 30[...]

  • Page 31

    OWNERSHIP RECORDS Page 31 Dealer’s Name: Dealer’s Address: City: State: Zip Code: Serial Number: Date of Purchase: Date Installed: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description[...]

  • Page 32

    1110 West Taft Avenue Orange, CA 92865[...]