Land Pride Razor Pro ZRP44 manual

Cover photo may show optional equipment not supplied with standard unit. © Cop yright 2008 Pr inted Read the Operator’ s Manual entirely . When you see this symbol, the subsequent instructions and warnings are ser ious - f ollow without exception. Y our life and the liv es of others depend on it! ! T able of Contents Razor Pro 7/14/08 ZRP44 &[...]

T able of Contents ZRP44 & ZRP52 Zero T ur ning Radius Mo wers 356-117M 7/14/08 Land Pride T ab le of Contents © Copyright 2008 All rights Reser ved Land Pride provides this publication “as is” without warr anty of any kind, either expressed or implied. While e very precaution has been taken in the preparation of this manual, Land Pride as[...]

1 Important Safety Information 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Important Safety Information Keep Rider s Off Machinery ▲ Riders obstruct the operator’ s view , they could be struck b y f oreign objects or thrown from the machine. ▲ Ne ver allow children to oper ate equipment. ! Be A[...]

2 Important Safety Information ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Practice Safe Maintenance ▲ Understand procedure bef ore doing work. Use proper tools and equipment, ref er to Operator’ s Manual f or additional information. ▲ W or k in a clean dr y area. ▲ Do not grease or oil while[...]

3 Important Safety Information 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Prepare for Emer gencies ▲ Be prepared if a fire star ts. ▲ K eep a first aid kit and fire e xtinguisher handy . ▲ K eep emergency numbers f or doctor , ambulance , hospital and fire depar tment near phone. 911 W ear[...]

4 Important Safety Information ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents 838-303C Danger: Battery (Beneath Seat) 21043 838-305C Warning: Rollover Hazard (Beneath Bumper on Back of Frame) 21042 21043 838-306C Warning: Do not operate without deflector 21043 818-543C Danger: Guard is missing (Beneath [...]

5 Important Safety Information 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents 838-310C Warning: General 21041 838-308C Warning: Rotating Blade Hazard (Both Sides) 21043 838-399C Warning: Fuel Imbedded in Fuel Tank 21041 838-307C Warning: Moving Parts (Both Sides) 21043[...]

6 Introduction ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Introduction Serial Number Plate Refer to the Figure 1 for the location of your serial number. Serial Number Location Figure 1 Further Assistance Your dealer wants you to be satisfied with your new mower. If for any reason you do not understa[...]

7 Section 1 Assembl y and Set-Up 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Section 1 Assembly and Set-Up Contr ol Le ver & Seat Assemb l y Refer to Figure 1-1: The seat (#1) is shipped loose for ease in shipping. The control lever’s upper bolts (#4) and nuts (#5) are removed and the levers ar[...]

8 Section 2 Operating ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Section 2 Operating ! WARNING! Do not operate mower while smoking! Contr ols Refer to Figure 2-2 For general location of controls described in this section, refer to Figure 2-1. Ignition Switch A three position switch: off, run, and st[...]

9 Section 2 Operating 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Left/Right Fuel T ank V alve Refer to Figure 2-3: The mower is equipped with a Left/Right Fuel Tank Valve located on the right side behind the seat. It determines which fuel tank the mower is operating from. It is not important which f[...]

10 Section 2 Operating ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Instrumentation Oil Pressure Light Refer to Figure 2-2: This light comes on when the ignition switch is placed in the RUN position and stays lit until the engine is running and a safe oil pressure is developed. If light comes on durin[...]

11 Section 2 Operating 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents 5. P erf or m test to make sure safety star t interlock system is operating proper ly . Refer to “Safety Star t Interlock System” on page 10. 6. As soon as engine begins to run, check to mak e cer tain the oil warning light is off[...]

12 Section 2 Operating ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Operating Suggestions ! DANGER! Prior to operating the mower the operator should be thor oughly familiar with the pr oper use and operation of the equipment, should r ead the manual completely and thor oughly , and should have attempt[...]

13 Section 2 Operating 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Discharge Chute Figure 2-9 ! WARNING! Never dir ect dischar ge of material fr om mower deck towar ds bystanders. ! WARNING! Never oper ate the mower deck with dischar ge c hute r emoved or in raised position. ! WARNING! Always chec k [...]

14 Section 3 Adjustments ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Section 3 Adjustments Intr oduction ! WARNING! Unless specifically r equir ed, DO NO T have engine running when servicing or making adjustments to the mower . Place contr ol levers in the park br ake position and r emove ignition s[...]

15 Section 3 Adjustments 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Control Le ver Neutral Adjustment Refer to Figure 3-2 Before considering any adjustment, check the tire air pressure and make certain hydraulic system oil is at operating temperature. Unequal tire pressure will cause the mower to dr[...]

16 Section 3 Adjustments ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents 3. Do this f or each side. Refer to Figure 3-3 on page 15. To adjust the stops for driving straight when control levers are against the stops during operation: 4. Determine which drive tire is rotating too f ast when both control le[...]

17 Section 3 Adjustments 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Figure 3-6 2. Raise and b lock the tr actor up so the dr ive wheels are off of the floor . 3. Ref er to Figure 3-7. Open the h ydraulic pumps bypass v alve, on the side that is being adjusted, b y tur ning bypass v alve counter clo[...]

18 Section 3 Adjustments ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents 7. Ref er to Figure 3-10. Loosen the brak e linkage jam nuts. Figure 3-10 8. Rotate the tire and at the same time rotate the tur nbuc kle to shor ten the length of the brake linkage to increase the brak e pressure. When you f eel th[...]

19 Section 3 Adjustments 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Spring T ension Figure 3-14 Engine RPM Setting The Razor Pro is designed so that the engine will run at 3600 rpm static pump load only. At this speed the hydraulic pumps are running at their maximum rated speed. Dec k Le veling and [...]

20 Section 3 Adjustments ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents 6. Ref er to Figure 3-17 & Figure 3-18. Loosen all nuts on the deck lift threaded rods , and the hardware on the adjuster (on the r ight front), until all the deck lift chains are loose, and the dec k is sitting tightly on all f[...]

21 Section 3 Adjustments 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents 12. Refer to Figure 3-19. While k eeping the chain tight, tighten the nuts against the dec k lift block on the height indicator rod. 13. Go to the r ight front of the mower . 14. Refer to Figure 3-18. Loosen the 5/16” jam nut on t[...]

22 Section 4 Maintenance and Lubrication ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Section 4 Maintenance and Lubrication 1. Engine Oil Fill & Dipstic k 2A. Fuel Filter (Kawasaki) 2B. Fuel Filter (Honda) 3. Engine Air Cleaner 4. Engine Oil Dr ain Plug 5. Batter y 6. Fuel T anks 7. Hydr aulic Oil[...]

23 Section 4 Maintenance and Lubrication 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents NOTES: 1. Initial oil change is after 5 hours of oper ation. Thereafter , change oil after ev er y 40 hours of operation. Change more often under dusty or dir ty conditions and dur ing hot weather periods. 2. T orque[...]

24 Section 4 Maintenance and Lubrication ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Maintenance ! WARNING! Unless specifically r equir ed, DO NOT have engine running when servicing or making adjustments to mower . Place contr ol levers in the neutral position, disengage blade engag ement, and r emo[...]

25 Section 4 Maintenance and Lubrication 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Hour Meter Refer to Figure 4-2 To recognize when your machine needs servicing, check the hour meter and the maintenance schedule. The hour meter shows the number of hours the engine has run and the maintenance schedu[...]

26 Section 4 Maintenance and Lubrication ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Burnishing the Electric Clutch Refer to Figure 4-3 ! WARNING! F igur e 4-3W ARNING: T o insur e maximum performance and life, it is necessary to b urnish the clutch Burnishing the electric clutch (Fig. 4-4) will deve[...]

27 Section 4 Maintenance and Lubrication 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Refer to Figure 4-6. The 1.0 U.S. gallon (3.79 liter) hydraulic reservoir is located in front of the engine and under the operator’s platform. Hydraulic Reservoir Figure 4-6 Check oil level in hydraulic system afte[...]

28 Section 4 Maintenance and Lubrication ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents The fuel tanks are located in the tractor’s fenders. Total capacity for the fuel tanks is 12.2 U.S. gallons. When filling the fuel tanks disengage blade engagement, place control levers in park brake position, and [...]

29 Section 4 Maintenance and Lubrication 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Engine Oil and Filter Refer to Figure 4-9A and Figure 4-9B: Check engine oil daily and after every 4 hours of operation. Crankcase dipstick and oil filler tube are located at the rear of the machine. Mower must be si[...]

30 Section 4 Maintenance and Lubrication ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents It is important to note that whenever an air filter element is cleaned by any method , the person or company performing the cleaning assumes responsibility for the integrity of the filter from then on. The Donaldson [...]

31 Section 4 Maintenance and Lubrication 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Deck Drive Belt 1. P ar k the unit on a flat surface . Stop the engine and remov e the ignition key . Make sure blade engagement s witch is in the down (OFF) position. Place control le vers in the park brak e positi[...]

32 Section 4 Maintenance and Lubrication ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents 6. Slide the belt off and abo ve the engine pulle y to allow the belt to be remov ed from the pump/motor pulleys . Pump/Motor Belt Remov al Figure 4-13 7. Slide the belt o ver and off the integ rated pump/motor pulle[...]

33 Section 4 Maintenance and Lubrication 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Do not re-use spindle bolts which have stripped, worn or undercut threads. Do not re-use spindle bolts which have stripped, worn or undercut threads. Torque bolts to 118 foot-pounds when reinstalling blades. ! WARNIN[...]

34 Section 5 Specifications and Capacities ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Section 5 Specifications and Capacities 4 ZRP44 & ZRP52 Razor Pr o Riding Mower s ( Engine Specifications) ZRP44 ZRP52 ZRP52 Engine T ype Kaw asaki Kawasaki Honda Horsepo wer 19 23 24 No of Cylinders 222 Disp[...]

35 Section 5 Specifications and Capacities 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents A CCESSORIES Mulch Kit Recycles clippings under deck allowing clippings to be cut and recut, then discharged down into the grass. Reduces handling of clippings, improves appearance, and recycles nutrients back to [...]

36 Section 6 Features and Benefits ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Section 6 Features and Benefits ZRP44 & ZRP52 Razor Pr o Riding Mower s Features Benefits 44” or 52” Cutting width Sized and priced right for residential o wners. Mid-mount deck design Mid-mount design puts the d[...]

37 Section 7 T r oubleshooting 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Section 7 T roubleshooting The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the maint[...]

38 Section 7 T r oubleshooting ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents Hydraulic system operates hot (Oil in reservoir smells rancid) Low h ydraulic oil le vel Fill reser voir Hydraulic pump f aulty See your dealer Mower creeps when steering contr ol lever s are in neutral Steering linkage needs [...]

39 Section 8 Appendix 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Section 8 Appendix T or que V alues Char t for Common Bolt Sizes in-tpi 1 N · m 2 ft-lb 3 N · m ft-lb N · m ft-lb mm x pitch 4 N · m ft-lb N · m ft-lb N · m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" [...]

40 Section 8 Appendix ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M 7/14/08 Land Pride T able of Contents NOTES :[...]

41 Section 8 Appendix 7/14/08 ZRP44 & ZRP52 Zero T urning Radius Mowers 356-117M Land Pride T able of Contents Warranty Land Pride warrants to the original purchaser that this Land Pride product will be free from defects in material and workmanship beginning on the date of purchase by the end user according to the following schedule when used a[...]

Cor porate Office: P .O . Box 5060 Salina, Kansas 67402-5060 USA www .landpride.com[...]