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Kwik Tek 800-553-5953 manual

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  • Page 1

    SGH SEAT GRINDER KW Products Inc. 800-553-5953 500 57 th Street, Marion, IA 52302 USA Copyright 2 003. All Rights Re served Equipment specifications, options and accessories subject to change without Purchaser's Warranty KW Products Inc. 500 57th Street Marion, IA 52302 USA KW Products Inc. guarantees all parts of its equipm l purchaser, for o[...]

  • Page 2

    [...]

  • Page 3

    SGF SEAT GRINDER PURCHASER'S WARRANTY KW Products Inc. guarantees all parts of its equipment, to the original purchaser, for one full year from date of recorded warranty (except as provided below) against defects in material or workmanship when the equipm ent is installed in strict accordance with pertinent specifications and procedures. KW Pr[...]

  • Page 4

    [...]

  • Page 5

    SGF SEAT GRINDER RECEIVING SHIPMENT Upon taking delivery of your machine, carefully inspect the assembly before removing the crating and packing materials. If evidence of damage exists, contact the shipper and KW Products Inc. immediately. Although KW Products Inc. is not responsible for damage incurred during transit, you will be provided assistan[...]

  • Page 6

    SGF SEAT GRINDER SAFETY FIRST This manual has been prepared for the owner and those responsible for the maintenance of this machine. It’s purpose aside from proper maintenance an d operations, is to promote safety through the use of accepted practice. READ THE SAFETY AND OPERATING INSTRUCTIONS THOROU GHLY BEFORE OPERATING T HE MACHINE. In order t[...]

  • Page 7

    SGF SEAT GRINDER SAFETY INSTRUCTIONS 1. Read, understand and follow the safety and opera t ing instructions found in this manual. Know the limitations and hazards associ ated with operating the machine. 2. Eye Safety: Wear an approved safety face sh ield, gog gles or safety glasses to protect eyes when operating the machine. 3. Grounding the Machin[...]

  • Page 8

    SGF SEAT GRINDER SAFETY GUIDE FOR SEAT GRINDER WHEELS (Read before installing the Wheel) Importance of Proper Machine M aintenance The most common cause of wheel breakage is due to improper mounting and abusive and/or careless operation. Only through proper use, regular machine maintenance, service and inspection procedures can wheel breakage be pr[...]

  • Page 9

    SGF SEAT GRINDER WHEEL DRESSER SET-UP 1. Loosen handle #3 and rotate the p ointer line until it aligns to the index angle desired and retighten. 2. After attaching the correct grinding wheel to the grinder unit, carefully lower the grinder unit onto the dresser arbor item #1 3. Loosen item #5 and raise or lower the arbor unt il the face of the whee[...]

  • Page 10

    SGF SEAT GRINDER DRESSING OR TRUING THE VALVE SEAT WHEEL It is necessary to true or dress seat wheels that have become dull or loaded, or have lost their form (angle). To obtain the best possible dress, observe the following. 1. Feed the diamond into the wheel very slowly until the diamond just touches the wheel. 2. Move the diamond across the face[...]

  • Page 11

    SGF SEAT GRINDER WHEEL TIGHTENING In case the grinding wheel should stick on the grinder unit, t ake the wooden blocks from the box and use them as shown below. In doing this, be sure to place the blocks up close to the wheel (within 1/8”) so the pressure will be taken by the bearing area of the unit rather than by the thin wall in the center. Th[...]

  • Page 12

    SGF SEAT GRINDER SEAT GRINDING In preparation for grinding valve seats the following should be observed: 1. Select the correct arbor for the valve guide. The correct arbo r should extend approximately 2 3/4" above the valve seat. 2. Pass the stem end of the arbor through an oily shop towel. DO NOT squirt oil into the valve guide. 3. Insert the[...]

  • Page 13

    SGF SEAT GRINDER VALVE PRINTS The above illustrations provide guidelines to correct seat width and location. Seat width should be to manufacturer specifications and seat run-out sho uld be as close to 0 as possible. Maximum not to exceed .002 on 1.5” seats or larger and .0015 on seats below 1.5” KW Products Inc. 800-553-5953 10. 500 57 th Stree[...]

  • Page 14

    SGF SEAT GRINDER MAINTENANCE Your Kwik-Way SGF Seat Grinder is designed to require minimal maint enance. However, some basic maintenance assures the unit will continue to operate in a sati sfactory manner. 1. The motor features permanently sealed bearings that require no routine oiling. 2. The gears located in the nose housing may require lubricati[...]

  • Page 15

    SGF SEAT GRINDER HELPFUL HINTS A. PRELIMINARY 1. Be sure to remove the carbon from the valve seats, the ports, and be sure to clean the valve stem guides. 2. It is good practice to pass the stem of the arbor through an oily cloth both before and after use. DO NOT SQUIRT OIL IN THE VALVE GUIDE. 3. Care should be taken on some aluminum heads. Forcing[...]

  • Page 16

    SGF SEAT GRINDER STRAIGHT DRIVE ASSEMBLY REF# PART # DESCRIPTION REQ’D 1 000-0342-74 6-32 x 5/16 Round Head Machine Screw – N.S. 2 2 000-1400-23 Tolerance Ring 1 3 000-1820-44 Loading Spring 1 4 000-1605-39 Bearing 3 5 000-7300-25 #2 Woodruff Key – N.S. 1 6 000-0245-89 10-24 x 1 Fillister Head Ma chine Screw 4 7 000-1180-36 3/16 Split Loc kwa[...]

  • Page 17

    SGF SEAT GRINDER MOTOR HOUSING ASSEMBLY KW Products Inc. 800-553-5953 14. 500 57 th Street, Marion, IA 52302 USA Copyright 2004 All Rights R eserved Equipment specifications, options and accessories subject to change without[...]

  • Page 18

    SGF SEAT GRINDER MOTOR ASSEMBLY REF#. PART # DESCRIPTION 115V 9,500 RPM 115V 11,500 RPM 230V 9,500 RPM 230V 11,500 RPM 1 000-1261-01 16-3 SJO Cord Set (8'-6") (115V 1 1 1 000-1261-28 16-3 SJO Cord Set (8'-6") (230V) 1 1 2 000-1412-59 Rotor (With Shaft) 1 2 000-1412-70 Rotor (With Shaft) 1 2 000-1412-67 Rotor (With Shaft) 1 2 000[...]

  • Page 19

    SGF SEAT GRINDER FLEX GRINDER UNIT WITHOUT STABILIZER REF# PART # DESCRIPTION REQ’D 1 031-0317-53 Inner Sleeve Key 1 2 031-0315-83 Spring Retainer 1 3 031-0315-16 Garter Spring 1 4 031-0315-08 Inner Bearing Spacer 1 5 031-0312-22 Ball Bearing Sleeve 1 6 031-0302-77 Grinder Body Cap Assemb ly 1 7 031-0301-02 Seat Grinder Body 1 8 031-0304-10 Flex [...]

  • Page 20

    SGF SEAT GRINDER ARBOR PULLER ASSEMBLY – 7/16 & 13/32 REF # PART # DESCRIPTION REQ’D 1 000-0485-18 1/4-20 x 1/4 Socket Cup Point Set Screw 1 2 000-1802-46 Compression Spring 1 3 000-7204-70 1/8 x 5/8 Roll Pin 2 4 049-0401-05 Arbor Pulley Body 1 5 049-0402-02 Pilot Pullout Pin 1 6 049-0403-00 Puller Arm 2 7 049-0405-04 Puller Pin 2 KW Produc[...]

  • Page 21

    SGF SEAT GRINDER ECCENTRIMETER ASSEMBLY REF # PART # DESCRIPTION REQ’D 1 000-0400-10 8-32 X 1/8 Headless Set Screw 3 2 049-0145-20 Finger Nut 1 3 000-0760-40 Thumb Screw 1 4 049-0342-61 Finger Holder 1 5 000-0205-75 10-32 x 1/4 Round Head Machine Screw Z.P 1 6 049-0341-21 Eccentrimeter Body (7/16) 1 7 049-0143-84 Short Finger- 1" 1 8 049-014[...]

  • Page 22

    SGF SEAT GRINDER BRAKE ASSEMBLY REF # PART # DESCRIPTION REQ’D 1 031-3017-00 End Cap Sleeve 1 2 031-0189-35 Inner Brake Ring 1 3 031-3018-07 Outer Brake Collar 1 4 031-0190-36 Brake Pin 2 KW Products Inc. 800-553-5953 19. 500 57 th Street, Marion, IA 52302 USA Copyright 2004 All Rights R eserved Equipment specifications, options and accessories s[...]

  • Page 23

    SGF SEAT GRINDER HEAVY DUTY WHEEL DRESSER ASSEMBLY (031-1900-02) NOTE: Part numbers marked (*) are part of Item #17 and are listed for service only. KW Products Inc. 800-553-5953 20. 500 57 th Street, Marion, IA 52302 USA Copyright 2004 All Rights R eserved Equipment specifications, options and accessories subject to change without[...]

  • Page 24

    SGF SEAT GRINDER HEAVY DUTY WHEEL DRESSER ASSEMBLY R£FNO. PA RT # DESCRIPTION REQ'D 1 031-1901-00 Base 1 2 031-1916-1 0 Diamond Holder Assembly 1 3 000-0485-1 8 1/4-20 x 1/4 Cup Point Socket Set Screw 1 4 031-190 8-00 Diamond Swivel Plate 1 5 000-1070-1 8 1/2-20 Hex Finish Jam Nut 1 6 004-0015-40 Handle 1 7 031-190 9-83 Wheel Guard - 4" [...]

  • Page 25

    SGF SEAT GRINDER STABILIZER ASSEMBLY REF # PART # DESCRIPTION REQ’D 1 031-0126-78 Stabilizer 1 2 031-0127-67 Stabilizer Bushing 1 KW Products Inc. 800-553-5953 22. 500 57 th Street, Marion, IA 52302 USA Copyright 2004 All Rights R eserved Equipment specifications, options and accessories subject to change without[...]

  • Page 26

    SGF SEAT GRINDER TROUBLE SHOOTING CONDITIONS POSSIBLE CAUSES Rough finish on grinding wheel Truing cut too heavy or travel of diamond too quick Damaged diamond Frequent redressing of grinding wheel n ecessary Carbon residue on valve seats Wrong type grinder wheel for valve seat material Valve seat finish (rough or chatter) and/or vibration Rough fi[...]

  • Page 27

    KW Products Inc. 500 57 th St., Marion, IA 52302 USA 319/377-9421 319/377-9101 (FAX) 800/553-5953 www.kwik-way.com service@kwik-way.com[...]