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KTM R 640 manual

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Table of contents for the manual

  • Page 1

    SPORTMOTORCYCLES F AHRGESTELL ERSA TZTEILKA T ALOG CHASSIS SP ARE P AR TS MANUAL Art.Nr . 3.204.97 9/99 2000 LC4 ADVENTURE R 640[...]

  • Page 2

    [...]

  • Page 3

    INHAL TSVERZEICHNIS INDEX 15 30 30 42 40 41 53 43 44 54 53 34 40 042 59 99 86 83 81 6 7 6 9 7 7 10 12 1 2 14 7 51 58 55 1 61 64 63 41 45 43 46 47 31 11 85 34 12 30 38 40 44 42 46 47 12 32 81 83 84 80 87 87 88 88 36 37 93 93 2 4 13 3 8 8 8 8 9 9 9 9 6 77 5 76 53 56 79 71 50 52 17 70 59 60 70 65 19 75 66 67 66 50 50 24 20 33 30 32 35 5 6 1 2 4 16 15 [...]

  • Page 4

    INHAL TSVERZEICHNIS INDEX 1 2 3 5 6 7 10 11 4 12 29 26 28 8 13 30 31 32 12 10 11 3 4 8 6 2 30 32 4 6 7 2 10 11 12 1 25 20 21 22 45 46 42 41 32 33 34 35 20 2 22 21 8 9 10 1 3 4 5 5 6 7 2 L 23 25 25 26 26 1 2 5 5 5 5 5 5 6 6 6 7 7 7 9 10 11 12 7 7 77 7 7 20 20 20 20 20 20 20 20 20 8 8 14 15 21 30 31 35 1 12 12 9 8 8 10 6 5 7 VORNE FRONT 15 17 18 LOCT[...]

  • Page 5

    INHAL TSVERZEICHNIS INDEX 75 76 77 H G S 3 50 30 33 TECHNISCHE DA TEN - FAHRGESTELL 640 ADVENTURE-R 200 640 Adventure-R Rahmen Zentralrohrrahmen aus Chrom-Molybdän-Stahlrohren Gabel WP Extreme Federweg vorne/hinten 280/320 mm Hinterradfederung Zentralfederbein (WP) mit PRO-LEVER-Anlenkung zur nadelgelagerten Alu-Hinterradschwi Bremse vorne Scheibe[...]

  • Page 6

    TELEGABEL WHITE POWER FRONT FORK WHITE POWER 640 15 30 30 42 40 41 53 43 44 54 53 34 40 042 59 99 86 83 81 81 80 5 6 6 7 7 6 9 7 7 10 12 32 33 53 53 57 58 1 2 8 8 14 7 6 7 13 99-582.01.0 4 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.01.001.100 GABELBEIN LI.WP „0918S755“ ‘98 FORK LEG L/S WP „0918S755“ ‘98 1 2 582.01.002.100 GABE[...]

  • Page 7

    GABELBEINE WHITE POWER FORK LEGS WHITE POWER 640 ZUGSTUFE RECHTS REBOUND DAMPING RIGHT DRUCKSTUFE LINKS COMPRESS DAMPING LEFT 5 LITRE 5 L I T R E 5 zu to 5 zu to 2 3 6 22 5 zu to 24 24 30 32 5 zu to 35 5 8 16 36 5 zu to 42 40 43 1 3 5 zu to 6 5 zu to 22 5 zu to 30 5 zu to 32 35 5 8 16 36 zu to 70 34 34 5 38 43 41 42 44 44 41 99-582.01.1 5 FIG TEILN[...]

  • Page 8

    LENKER, ARMA TUREN HANDLEBAR, CONTROLS 640 60 52 61 90 94 42 48 43 47 49 44 46 41 40 25 45 45 1 8 80 71 12 92 14 93 13 99 96 99-582.02.0 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.02.001.300 ALU-LENKER SX,SC,ADVENTURE’97 ALU-HANDLEBAR SX,SC,ADVENT .’97 1 8 550.11.022.000 ABST ANDHAL TER D=6/8MM,SCHWARZ CLAMP 8/8MM X 12 583.02.003.00[...]

  • Page 9

    HANDBREMSZYLINDER HAND BRAKE CYLINDER 640 21 10 9 12 11 15 20 23 25 1 16 BREMBO Brake Fluid DOT 5.1 80 30 99-582.13.0 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 502.13.001.044 HANDBREMSZYLINDER BREMBO’94 HANDBRAKE CYLINDER BREMBO ‘94 1 D=11MM D=11MM 9 502.13.012.000 DECKEL KPL. COVER CPL. 1 10 502.13.050.000 REP ARA TUR-SA TZ KOLBEN 11M[...]

  • Page 10

    RAHMEN, AUSLEGER FRAME, SUB FRAME 640 51 58 55 1 61 64 63 41 45 43 46 47 31 11 85 34 12 30 38 40 44 42 46 47 12 32 81 83 84 80 17 18 19 18 16 14 87 87 88 88 36 37 91 93 93 94 90 2 4 13 3 8 8 8 8 9 9 9 9 6 77 5 76 53 56 79 71 50 52 17 70 59 60 70 65 19 75 00-582.03.0 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 582.03.001.200 RAHMEN M. ÖLRES[...]

  • Page 11

    RAHMEN, AUSLEGER FRAME, SUB FRAME 640 51 58 55 1 61 64 63 41 45 43 46 47 31 11 85 34 12 30 38 40 44 42 46 47 12 32 81 83 84 80 17 18 19 18 16 14 87 87 88 88 36 37 91 93 93 94 90 2 4 13 3 8 8 8 8 9 9 9 9 6 77 5 76 53 56 79 71 50 52 17 70 59 60 70 65 19 75 00-582.03.0 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 52 583.03.051.000 FUSSRASTENGUMMI [...]

  • Page 12

    MITTELSTÄNDER CENTER ST AND 640 10 11 12 13 15 16 98-582.03.2 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 10 583.03.022.000 MITTELSTÄNDER LANG 415MM ‘93 CENTER ST AND LONG 415MM ‘93 1 11 583.03.070.000 ANSCHLAGGUMMI M8 STOP RUBBER M8 1 12 0934 080003 SK.MUTTER DIN0934-M 8 HEXAGON NUT DIN0934-M 8 1 13* 543.10.086.200 STOVER-FLANSCHMUTTER[...]

  • Page 13

    SCHWINGARM, KETTENSCHUTZ SWINGARM, CHAIN GUARD 640 40..44 71 72 73 30 72 71 39 38 44 43 40 41 41 42 43 44 12 14 15 91 85 86 68 84 60 62 64 64 64 65 67 89 39 39 39 16 42 73 99-582.04.0 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 12 546.03.014.000 SCHWINGARMBOLZEN 15X250 SWINGARM BOL T 15X250 1 14 502.30.211.000 BREMSSCHLAUCHFÜHRUNG ‘89 BRAK[...]

  • Page 14

    PRO LEVER ANLENKUNG PRO LEVER SYSTEM 640 32 6 5 6 5 8 9 8 5 5 5 6 6 4 3 2 2 3 10 11 30 20 51 50 50 51 52 54 54 32 20 1 30 15 15 15 15 97-583.04.9 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.03.080.244 WINKELH.KPL.GESCHMIEDET LC4’99 ROCKER ARM CPL. FORGED LC4 ‘99 1 2 546.03.097.000 NADELHÜLSE HK 2016 NEEDLE BUSH HK 2016 4 3 546.03.0[...]

  • Page 15

    FUSSBREMSBETÄTIGUNG REAR BRAKE CONTROL 640 60 63 66 67 66 50 50 24 20 33 30 32 35 5 6 1 2 4 16 15 11 9 17 3 12 12 14 80 Brake Fluid DOT 5.1 51 34 LOCTITE 242 99-584.13.0 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 0991 080353 SENKSCHRAUBE DIN7991-M 8X35 FLA T HEAD SCREW DIN7991-M 8X35 1 2 583.03.061.000 F ASONSCHEIBE ALU 8 X 24 MM SPECIAL [...]

  • Page 16

    FEDERBEIN SHOCK ABSORBER 640 1 3 10 11 12 14 15 16 16 17 20 7 8 FEDER / SPRING / RESSORT Weich / soft / douce Hart / hard / dure 66-260 70-260 00-582.04.0 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.04.010.000 MONOSHOCK WP „0118R797“ADV .’97 MONOSHOCK WP „0118R797“ADV .’97 1 3 583.04.011.066 FEDER WP 66-260 SPRING WP 66-260 [...]

  • Page 17

    KRÜMMER, VORSCHALLDÄMPFER PIPES, PRE SILENCER 640 4 3 30 31 37 13 12 11 34 32 24 25 28 21 9 20 19 00-582.05.0 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 3 583.05.053.001 KERAMIKSCHNUR 1 METER CERAMIC LINE 1 METER 1 4 543.09.036.000 ZUGFEDER L=38MM RETURN SPRING L=38 MM 4 9 0015 080353 SK.BUNDSCHRAUBE M 8X35 SW=10 HH COLLAR SCREW M 8X35 WS=[...]

  • Page 18

    ENDDÄMPFER SILENCER 640 33 50 12 13 11 19 27 8 24 15 52 17 18 12 22 8 13 11 9 14 10 HGS 3 16 10 20 51 54 12 56 00-584.05.1 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 8 543.05.068.100 DÄMPFUNGSELEMENT SILICON GRAU DAMPING COMPONENT SILICON GREY 3 9 543.05.069.000 BÜCHSE 12 X 7 X 16 BUSHING 12 X 7 X 16 2 10 0015 060303 SK.BUNDSCHRAUBE M 6X3[...]

  • Page 19

    FIL TERKASTEN AIR FIL TER BOX 640 1 2 3 5 6 7 10 11 4 12 29 26 28 8 13 30 31 32 99-582.06.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.06.001.100 FIL TERKASTEN KPL. MIT SLS ‘97 FIL TER BOX CPL. WITH SLS ‘97 1 FÜR SLS, ANSCHLUSS AUFBOHREN FOR SLS, CONNECTION REBORE 2 584.06.003.000 FIL TERKASTENDECKEL EGS-E ‘97 FIL TER BOX COVER [...]

  • Page 20

    T ANK, SITZBANK, VERKLEIDUNG T ANK, SEA T , COVER 640 1 2 5 5 5 6 4 44 13 8 81 48 44 43 68 52 42 14 11 31 58 59 31 9 52 67 36 37 40 41 10 12 22 22 23 23 25 26 27 28 38 180mm 15 15 35 10 48 48 50 51 46 30 60 3 4 45 13 18 13 13 13 20 21 24 425mm 425mm 350mm 90mm 165mm 15 15 17 15 15 15 15 15 16 53 00-582.07.0 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIP[...]

  • Page 21

    T ANK, SITZBANK, VERKLEIDUNG T ANK, SEA T , COVER 640 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 43 502.33.041.000 NORDLOCK SCHEIBEN M6 (P AAR) PAIR OF W ASHERS M6 NORDLOCK 2 44 0015 060123 SK.BUNDSCHRAUBE M 6X12 SW=8 HH COLLAR SCREW M 6X12 WS=8 6 45 550.07.006.200 O-RING 11X1,8 NBR 70 O-RING 11X1,8 NBR 70 1 46 511.07.004.000 BENZINHAHN KPL.MIK[...]

  • Page 22

    MASKE, KOTFLÜGEL MASK, FENDERS 640 21 20 53 57 70 64 60 58 62 6 6 65 11 31 30 33 33 35 35 1 2 3 3 9 22 8 7 5 19 25 26 10 15 16 27 28 99-582.08.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.11.001.000/06 SCHEINWERFERM. BLAU ADV .’98 HEAD LIGHT MASK BLUE ADV . ‘98 1 2 582.11.002.000 WINDSCHILD GETÖNT ADVENTURE’97 WIND SIGN TINTED [...]

  • Page 23

    DEKOR DECAL 640 1 00-582.08.2 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 582.07.098.200 DEKORSA TZ KPL. ADVENTURE 2000 DECAL SET CPL. ADVENTURE 2000 1 * = NEUTEIL / NEW P ART X = NACH BEDARF / AS REQUIRED 00-582.08.2 2000[...]

  • Page 24

    VORDERRAD FRONT WHEEL 640 12 10 11 3 4 8 6 2 30 32 4 6 7 2 10 11 12 1 25 20 21 22 99-582.09.0 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 565.09.001.744 VORDERRAD 1,6X21“ DID SX’94 FRONT WHEEL 1,6X21“ DID SX’94 1 2 565.09.010.944 VORDERRADNABE KPL.SILBER SX’94 FRONT WHEEL HUB SIL VER SX’94 1 3 565.09.011.400 LAGERDIST ANZROHR 17[...]

  • Page 25

    BREMSZANGE VORNE BRAKE CALIPER FRONT 640 21 30 31 35 1 12 12 9 8 8 10 6 5 7 VORNE FRONT 15 17 18 LOCTITE 242 60 98-582.13.2 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.13.015.044 BREMSZANGE VO. KPL. 2KOLBEN’98 BRAKE CALI.FRONT CPL. 2 PISTON 1 5 546.13.205.000 REP ARA TURSA TZ 28MM REPAIR KIT 28MM 1 6 546.13.206.000 REP ARA TUR SA TZ K[...]

  • Page 26

    HINTERRAD REAR WHEEL 640 2 8 9 10 11 1 7 4 11 8 9 2 3 4 5 6 10 38 17 15 16 20 26 29 28 25 27 21 22 23 24 44 39 40 41 21 22 19 43 42 43 42 99-584.10.0 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.10.001.044 HINTERRAD GEDÄMPFT 2,50X18“DID REAR WHEEL 2,50X18“ DID 1 2 583.10.010.044 HINTERRADNABE GEDÄMPFT KPL.’93 REAR WHEEL HUB DAMPE[...]

  • Page 27

    BREMSZANGE HINTEN BRAKE CALIPER REAR 640 7 3 4 2 5 6 10 11 12 13 1 97-582.13.1 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 502.13.301.644 BREMSSA TTEL KPL HINTEN LINKS BRAKE CALIPER CPL. REAR L/S 1 2 546.13.318.200 REP ARA TUR SA TZ DICHTRINGE 34MM REPAIR KIT SEALING RINGS 34MM 1 3 546.13.310.200 BOLZENSA TZ BOL T SET 1 4 546.13.309.200 GAR[...]

  • Page 28

    SCHEINWERFER, BLINKER, RÜCKLICHT HEAD LIGHT , FLASHER, REAR LIGHT 640 40 45 46 42 41 45 46 30 31 32 33 34 35 20 2 22 21 8 9 10 1 3 4 5 5 6 7 2 L 23 25 25 26 26 97-582.14.2 26 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.11.010.000 SCHEINWERFER ABBLEND DUKE’94 HEADLIGHT LOW BEAM DUKE’94 1 FÜR RECHTSVERKEHR FOR RIGHT TRAFFIC 2 583.11.03[...]

  • Page 29

    SCHEINWERFER TRÄGER, BEFESTIGUNG HEAD LIGHT SUPPOR T , A TT ACHEMENT 640 1 2 5 5 5 5 5 5 6 6 6 7 7 7 9 10 11 12 7 7 77 7 7 20 20 20 20 20 20 20 20 20 8 8 14 15 99-582.14.4 27 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.14.010.000 TRÄGER F . COCKPIT ADVENTURE’97 SUPPORT F .COCKPIT ADVENTURE’97 1 2 582.11.045.000 TRÄGER F . SCHEINWERF[...]

  • Page 30

    DREHZAHLMESSER, TRIPPMASTER T ACHOMETER, TRIPPMASTER 640 1 10 11 10 11 40 41 42 43 20 21 23 25 27 30 24 4 5 6 7 8 2 12 13 14 16 32 3 34 35 36 37 38 39 28 31 33 00-582.14.0 28 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.14.075.000 DREHZAHLMESS. 10000RPM ADV .’97 T ACHOMETER 10000 RPM ADV . ‘97 1 2 582.12.085.000 TRIPMASTER IMO-100R KPL.[...]

  • Page 31

    KABELSTRANG WIRING HARNESS 640 10 37 60 1 2 3 6 7 21 22 36 26 35 27 28 28 29 5 30 31 32 33 50 52 52 53 54 22 51 38 20 4 16 16 12 55 56 13 8 59 17 46 57 58 17 40 52 52 14 14 14 23 24 99-582.11.0 29 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.11.075.200 HAUPTKABELSTRANG ADVENTURE ‘99 MAIN WIRING HARNESS ADV . ‘99 1 2 584.11.176.000 KABEL[...]

  • Page 32

    KABELSTRANG WIRING HARNESS 640 10 37 60 1 2 3 6 7 21 22 36 26 35 27 28 28 29 5 30 31 32 33 50 52 52 53 54 22 51 38 20 4 16 16 12 55 56 13 8 59 17 46 57 58 17 40 52 52 14 14 14 23 24 99-582.11.0 30 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 50 584.11.058.000 ST ARTERRELAIS MIT HAL TEGUMMI ST ARTER RELA Y WITH HOLD.RUBBER 1 51 584.11.058.050 HAL [...]

  • Page 33

    ZUBEHÖR ACCESSORIES 640 15 16 17 18 20 27 25 26 1 2 4 4 4 5 5 6 6 7 7 7 21 30 33 34 35 31 31 36 37 38 00-582.12.0 31 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.12.090.000 ROADBOOKTRÄGER 620 ADV .’97 ROADBOOK CARRIER 620 ADV .’97 1 2 582.02.070.000 HAL TEBLECH F .ROADB.SCHAL TER’97 BRACKET FOR ROADBOOKSWITCH ‘97 1 4 730.01.039.10[...]

  • Page 34

    NEUTEILE USA NEW P AR TS USA 640 75 76 77 HGS 3 50 1 40 41 30 33 00-582.12.9 32 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 582.07.098.100 DEKORSA TZ KPL. ADVENTURE ‘98 DECAL SET CPL. ADVENTURE ‘98 1 30 584.11.066.100 ZÜNDLENKSCHLOSS LC4 USA,AUS’99 IGNITION LOCK LC4 USA,AUS ‘99 1 33 0985 040123 LINSENSCHRAUBE DIN7985-M 4X12 FLA T HEAD[...]

  • Page 35

    [...]

  • Page 36

    34 TECHNISCHE DA TEN - F AHRGESTELL LC4 ADVENTURE R 640 2000 LC4 Adventure R 640 Rahmen Zentralrohrrahmen aus Chrom-Molybdän-Stahlr ohren Gabel WP Extreme Federweg vorne/hinten 280/320 mm Hinterradfederung Zentralfederbein (WP) mit PRO-LEVER-Anlenkung zur nadelgelagerten Alu-Hinterradschwinge Bremse vorne Scheibenbr emse mit gelochter Bremsscheibe[...]

  • Page 37

    35 TECHNICAL SPECIFICA TIONS - CHASSIS LC4 ADVENTURE R 640 2000 LC4 Adventure R 640 Frame Central chrome-moly-steel frame Fork WP Extreme Wheel travel front/rear 280/320 mm (11/12,6 in) Rear suspension Central shock absorber (WP) with PRO-LEVER linkage to rear -swingarm with needle bearing Front brake Disc brake with carbon-steel brake disc Ø 300 [...]

  • Page 38

    SCHMIER- UND W ARTUNGST ABELLE vor jeder Inbetriebnahme nach jeder Reinigung 1. Service nach 500 km nach 5000 km oder 1x jährlich mindestens 1x jährlich KTM Fahrer KTM Fachwerkst ä tte BEI SPORTEINSA TZ IST DER 5000 KM SERVICE NACH JEDEM RENNEN DURCHZUF Ü HREN LC4 Adventure 640 2000 9.99 Motorölstand kontrollieren  Motoröl wechseln ?[...]

  • Page 39

    Check engine oil level  Change engine oil   Clean oil screen and magnet of the drain plugs whenever you exchange the engine oil  Change oil filter insert   Change fine screen filter (screwed filter) at front pipe (of the frame)   Check oil lines for leakage and proper instalment without kinks  Check valve clea[...]

  • Page 40

    NOTIZEN NOTE[...]

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    NOTIZEN NOTE[...]

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    NOTIZEN NOTE[...]

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    [...]

  • Page 44

    KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet: http://www .ktm.at SPORTMOTORCYCLES[...]