KTM 60 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of KTM 60, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of KTM 60 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

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What should a perfect user manual contain?

First and foremost, an user manual of KTM 60 should contain:
- informations concerning technical data of KTM 60
- name of the manufacturer and a year of construction of the KTM 60 item
- rules of operation, control and maintenance of the KTM 60 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of KTM 60 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of KTM 60, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the KTM service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of KTM 60.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the KTM 60 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    ERSA TZTEILKA T ALOG SP ARE P AR TS MANUAL '99 F AHRGESTELL / CHASSIS ART . NR. 3.204.62 10.98 60 65 SX[...]

  • Page 2

    INHAL TSVERZEICHNIS INDEX 4 5 20 7 10 11 12 13 14 15 6 17 18 19 2 3 16 01 2, 3, 4, 5, 6, 15, 20 25 25 26 26 27 27 28 29 30 31 1 3 4 4 13 14 15 16 16 20 19 21 21 22 22 22 22 23 23 30 30 31 31 32 32 1,3,4,6,7, 10,11,12 01 24 1 36 40 41 9 9 31 42 43 30 44 47 47 48 49 50 2 2 30 31 42 43 1 LOCTITE 242 1 3 8 8 11 15 15 11 12 12 18 14 12 12 12 18 14 10 2 [...]

  • Page 3

    INHAL TSVERZEICHNIS INDEX Rahmen Zentralrohrrahmen mit Doppelschleifen Gabel Telegabel (Paioli) Federweg vorne/hinten 200 mm / 230 mm Hinterradfederung Zentralfederbein (Paioli) Bremse vorne Scheibenbremse Ø 200 mm, 1-Kolben Festsattel Bremse hinten Trommelbremse Ø 100 mm Bereifung vorne: 60/100-14“ hinten: 80/100-12“ Luftdruck vorne/hinten: [...]

  • Page 4

    TELEGABEL P AIOLI FRONT FORK P AIOLI 60/65 ‘99 4 5 20 7 10 11 12 13 14 15 6 17 18 19 2 3 16 01 2, 3, 4, 5, 6, 15, 20 25 25 26 26 27 27 28 29 30 31 99-460.01.0 3 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 01* 460.01.000.144 GABEL KPL. D=32MM L=730MM ‘99 FORK CPL. D=32MM L=730MM ‘99 1 2* 460.01.001.100 GABELBEIN LINKS KPL. ‘99 FORK LEG L/[...]

  • Page 5

    LENKER, ARMA TUREN HANDLEBAR, CONTROLS 60/65 ‘99 1 5 3 4 8 9 16 30 31 34 35 36 36 2 6 99-460.02.0 4 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 460.02.001.200 LENKER ALU 60/65 SX ‘99 HANDLEBAR ALU 60/65 SX ‘99 1 2 460.02.010.000 GASDREHGRIFF KPL. DOMINO 60/65 THROTTLE TWIST GRIP CPL. 60/65 1 3 460.02.091.000 GASSEIL 60/65 SX ‘98 THROT[...]

  • Page 6

    HANDBREMSZYLINDER HAND BRAKE CYLINDER 60/65 ‘99 1 3 2 Brake Fluid D O T 5.1 80 4 4 72 71 70 10 98-460.13.0 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 460.13.001.000 HANDBREMSZYL. GRIMECA 60/65’98 HAND BRAKE CYLINDER GRIMECA ’98 1 2 460.13.002.000 HANDBREMSHEBEL LOSE GRIMECA HAND BRAKE LEVER LOOSE GRIMECA 1 3 460.13.008.000 REP . SA TZ[...]

  • Page 7

    RAHMEN, AUSLEGER FRAME, SUB FRAME 60/65 ‘99 1 2 4 6 5 10 11 11 12 12 12 12 12 12 14 14 15 20 21 22 22 23 24 23 23 23 23 21 25 28 29 30 31 33 35 35 35 37 40 46 45 42 43 43 44 50 48 49 51 53 54 56 52 55 99-460.03.0 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 460.03.001.100 RAHMEN 60/65 SX ‘99 FRAME 60/65 SX ‘99 1 2 460.03.002.000 AUSLEG[...]

  • Page 8

    SCHWINGARM, FEDERBEIN SWINGARM, SHOCK ABSORBER 60/65 ‘99 1 3 4 4 6 7 7 10 11 13 12 14 15 16 16 20 19 21 21 22 22 22 22 23 23 25 26 26 27 28 30 30 31 31 32 32 1,3,4,6,7, 10,11,12 01 24 29 LOCTITE 242 99-460.04.0 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 01* 460.04.030.144 SCHWINGARM KPL. 60/65 CCM ‘99 SWINGARM CPL. 60/65 CCM ‘99 1 3 546[...]

  • Page 9

    AUSPUFF ANLAGE EXHAUST SYSTEM 60/65 ‘99 1 3 8 8 11 15 15 12 12 18 14 11 12 12 18 14 12 12 12 18 14 10 2 4 13 23x56x190 9 99-460.05.0 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 460.05.007.100 AUSPUFF NICKEL 60/65 SX ‘99 EXHAUST PIPE CHROME 60/65SX’99 1 2 460.05.079.000 ENDDÄMPFER 60/65 SX ‘98 SILENCER 60/65 SX ‘98 1 3* 460.36.040[...]

  • Page 10

    LUFTFIL TERKASTEN AIR FIL TER BOX 60/65 ‘99 1 2 3 6 7 10 11 14 18 20 18 20 5 20 18 20 18 12 98-460.06.0 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 460.06.001.000 FIL TERKASTEN 60/65 SX ‘98 FIL TER BOX 60/65 SX ‘98 1 2 584.06.015.100 FIL TERELEMENT E-ST ARTER ‘98 FIL TERELEMENT E-ST ARTER ‘98 1 3 584.06.016.000 FIL TERTRÄGER ‘97[...]

  • Page 11

    T ANK, VERKLEIDUNG T ANK, COVER 60/65 ‘99 1 2 3 4 6 7 8 9 10 11 14 15 16 16 21 21 21 21 21 22 22 23 23 24 24 24 31 29 30 32 34 33 33 37 38 39 39 29 28 41 42 43 45 46 48 49 99-460.07.0 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 460.08.007.000 ST ARTNUMMERNT AFEL 60/65 SX ‘98 ST ART NUMBER PLA TE 60/65 SX’98 1 2 460.08.013.000 KOTFLÜG[...]

  • Page 12

    DEKOR DECAL 60/65 ‘99 1 2 99-460.08.0 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 460.07.098.300 DEKORSA TZ 60 SX ‘99 DECAL SET 60 SX ‘99 1 2* 460.07.098.200 DEKORSA TZ 65 SX ‘99 DECAL SET 65 SX ‘99 1 * = NEUTEIL / NEW P ART X = NACH BEDARF / AS REQUIRED 99-460.08.1[...]

  • Page 13

    VORDERRAD FRONT WHEEL 60/65 ‘99 36 40 41 9 9 31 42 43 30 44 47 47 48 49 50 2 2 30 31 42 43 1 LOCTITE 242 99-460.09.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 460.09.001.044 VORDERRAD KPL. 1,6X14“ ‘98 FRONT WHEEL CPL. 1,6X14“ ‘98 1 2 460.09.010.000 VORDERRADNABE KPL. SILBER ‘98 FRONT WHEEL HUB CPL. SIL VER’98 1 9 0625 060037[...]

  • Page 14

    BREMSZANGE VORNE BRAKE CALIPER FRONT 60/65 ‘99 1 5 5 5 3 2 6 7 8 72 71 70 10 98-460.13.1 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 460.13.015.000 BREMSZANGE KPL. VORNE 60/65 SX BRAKE CALIPER CPL. FRONT 60/65 1 2 460.13.019.000 REP . SA TZ. KOLBEN BREMSZANGE REP . KIT PISTON BRAKE CALIPER 1 3 460.13.016.000 BREMSKLÖTZE GARN. GRIMECA BRA[...]

  • Page 15

    HINTERRAD REAR WHEEL 60/65 ‘99 2 9 9 9 16 15 48 22 47 47 19 18 17 50 51 55 56 6 7 8 2 7 8 15 16 1 57 LOCTITE 242 49 99-460.10.0 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 460.10.001.044 HINTERRAD KPL. 1,60X12“ ‘98 REAR WHEEL CPL. 1,60X12“ ‘98 1 2 460.10.010.044 HINTERRADNABE KPL. SILBER ‘98 REAR WHEEL HUB CPL. SIL VER ‘98 1 6[...]

  • Page 16

    Rahmen Zentralrohrrahmen mit Doppelschleifen Gabel T elegabel (Paioli) Federweg vorne/hinten 200 mm / 230 mm Hinterradfederung Zentralfederbein (Paioli) Bremse vorne Scheibenbremse Ø 200 mm, 1-Kolben Festsattel Bremse hinten T rommelbremse Ø 100 mm Bereifung vorne: 60/100-14“ hinten: 80/100-12“ Luftdruck vorne/hinten: 1,0 bar / 1,0 bar T anki[...]

  • Page 17

    Frame single downtube, split-cradle Fork telescopic fork (Paioli) Wheel travel front/rear 200 mm (8 in) / 230 mm (9.2 in) Rear suspension central shock absorber (Paioli) Front brake Disc brake Ø 200 mm (8 in), 1 piston Rear brake internal expanding, single/cam drum brake Ø 100 mm (4 in) T yres front: 60/100-14“ rear: 80/100-12“ Air pressure f[...]

  • Page 18

    SCHMIER- UND W AR TUNGST ABELLE 60/65 SX Getriebeölstand prüfen ●● Getriebeöl wechseln ● Zündkerze prüfen, wenn nötig erneuern, Elektrodenabstand einstellen ● V ergaser auf festen Sitz am Ansaugflansch prüfen ●● Ansaugflansch auf Risse prüfen ● Schwimmerkammer des V ergasers entleer en – reinigen ●● Leerlaufeinstellung b[...]

  • Page 19

    PERIODIC MAINTENANCE SCHEDULE 60/65 SX Check transmission oil level ●● Change transmission oil ● Check spark plug and electrode gap ● Check carburetor for tight fit on the intake flange ●● Check intake manifold for leaks and cracks ● Drain and clean carburetor float chamber ●● Check idle setting when engine is warm ● Check air f[...]

  • Page 20

    Gedruckt auf chlorfrei gebleichtem, umweltfreundlichen Papier . - aumayer -druck-mattighofen KTM-SPORTMOTORCYCLE AG A-5230 Mattighofen • Postfach 91 •Austria Internet: http://www .ktm.co.at FN 102019 d - Landesgericht Ried im Innkreis[...]