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KTM 560 SMR 2006 manual

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Table of contents for the manual

  • Page 1

    560 SMR 2006 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM089432EN ENGLISH[...]

  • Page 2

    [...]

  • Page 3

    INDEX 560 SMR 2006 SPECIAL TOOLS 3 x BALANCER SHAFT 4 x ENGINE CASE 5 x CRANKSHAFT, PISTON 7 x CYLINDER 8 x CARBURETOR 9 x CLUTCH 11 x KICKSTARTER 12 x TRANSMISSION I - MAIN SHAFT 13 x TRANSMISSION II - COUNTE RSHAFT 14 x SHIFTING MECHANISM 15 x COOLING SYSTEM 16 x 1[...]

  • Page 4

    INDEX 560 SMR 2006 VALVE DRIVE 17 x CYLINDER HEAD 18 x TIMING VALVE 19 x LUBRICATING SYSTEM 20 x IGNITION SYSTEM 21 x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment , technical specifications, prices, colors, shapes, materials, services, service work, construct[...]

  • Page 5

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 56012001044 UNIVERSAL MOUNTI NG RACK CPL. 1 2 59029002000 ENGINE HOLDER FOR RACING 200 0 1 3 59029020000 RIVETTING TOOL TIMIN G CHAIN 1 4 59029005010 MOUNTING SLEEVE SEAL RI NG 1 5 51012011000 SPECIAL CIRCLIP PLIER 1 6 59029021044 EXTRACTOR PRIM. GEAR CPL. 1 7 58012015089 PISTON RING CO MPRESSOR D=89MM[...]

  • Page 6

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59830057044 BALANCER SHAFT W. GEA RWHEEL 02 1 4 0625160040 GROOVED BALL BEAR. TM 16004 C3 2 6 0760142460 SHAFT SEAL RING 14X24X6 B 1 065903009 / C065903013 * NEW PART X AS REQUIRED 4 BALANCER SHAFT[...]

  • Page 7

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 SXS06530006 ENGINE CASE CPL. 540 SXS 06 1 2 51030026100 DOWEL 17 X 13 X 12 1 3 49030090000 DOWEL 9,8 X 7 X 10 4 4 59030090000 HANGER FOR VEN T HOSE 1 5 0014060153 HH COLLA R SCREW M 6X15 WS=8 1 6 58030021000 OILDRAIN PLUG W.MAG. M 12X1, 5 1 7 58038022000 CU-SEAL RING DIN7603-12X18X1,5 2 9 0908120153 PL[...]

  • Page 8

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 52 0015060303 HH COLLA R SCREW M 6X30 WS=8 10 53 0015060353 HH COLLA R SCREW M 6X35 WS=8 2 54 0015060753 HH COLLA R SCREW M 6X75 WS=8 1 60 59030099000 GASKET SET CPL. RACING 2000 1 70 0770250030 O-RING 25,00X3, 00 NBR 70 1 71 59040034000 CAP COVER 1 72 59007439000 CLAMP RSGU 18/15 03 1 73 0125060003 WASH[...]

  • Page 9

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59030018700 CRANKSHAFT 560 SMR 2006 1 STROKE 72MM, WITHOUT WASHE R 2 SXS03530021 CON. ROD REP. S ET 03 1 WITH WASHER - 525 3 0625060206 BALL BEARIN G TMB 206 JR2 C3 1 4 80030019000 CYL.ROLLBEAR.N J206ECP/C3HVC058 1 5 59030055000 DRIVE GEAR 32-T F.BALANC.S HAFT 1 6 56030081000 THRUST WASHER 30,5X45X0,10[...]

  • Page 10

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 SXS03530010 CYLINDER D=100MM, L=76MM 1 2 59030035150 CYLINDER BASE GASKET 0,8MM 1 3 59030023000 DOWEL 6X8X11,5 2 4 0015060403 HH COLLA R SCREW M 6X40 WS=8 1 5 0015060453 HH COLLA R SCREW M 6X45 WS=8 2 7 0402040980 NEEDLE ROL. DIN5402 NRB 4X9,8 2 8 0603061001 CU-SEAL RING DIN7603-6X10X1 2 9 0015060103 H[...]

  • Page 11

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59031001500 CARBURETOR F CR-MX 4125E 06 1 5 57331027000 CARBURETOR COVER 2002 1 10 57331080000 BRACKET PLATE FOR THR. CABLE 1 11 57331055000 SCREW M 5 X 8 2 12 57331046000 THROTTLE SHAFT CPL. 1 14 57331046050 COIL SPRING TH ROTTLE SHAFT 1 16 57331035051 LINK ARM THROTTLE VALVE CPL. 1 19 57331035000 THR[...]

  • Page 12

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 39 57331009000 FLOAT CPL. 1 40 57331008000 ARM PIN FLOAT 1 41 57331075000 HOT-STARTER VALVE CPL. 1 42 57331020000 NEEDLE VALVE CPL. 1 46 57331155000 DRAIN SCREW FLOAT CHAMBER 1 47 57331060000 COVER ACCELERATO R PUMP 1 49 57331011000 FLOAT CHAMBER CPL. SET 1 53 59031059000 COIL SPRING 1 55 57331048000 STA[...]

  • Page 13

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59032000476 OUTER CLUTCH HUB 76-Z/20-Z 01 1 HARDED 2 59032002250 INNER HUB 06 1 3 59032011100 LINING DISC 2MM 04 7 4 59032010100 INTERMEDIATE DISC 1MM 2002 4 5 59032003350 PRESSURE CAP WITH OIL BORE 06 1 6 59032005000 CLUTCH SPRING 2,5X43MM 6 7 59032006050 SPRING RETAINER 6,2X12X18X5,2 6 8 59032010200 [...]

  • Page 14

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 54833070044 KICKSTARTER CPL. '03 1 2 54610052000 SPROCKET SCREW-AH M8X20 WS=6 1 3 54633037000 WASHER 8MM GALVANIZED 1 4 0760193070 SHAFT SEAL RING 19X30X7 B 1 5 59033055000 DRIVING HUB 1 6 59033051039 KICKSTARTER GEAR 39-T 1 7 0471170010 CIRCLIP DI N0471-17X1 1 9 0988172405 SHIM WASHER DI N0988-17[...]

  • Page 15

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59033001300 MAIN SHAFT-ZB 16-T SX 03 1 2 59033005039 IDLER GEAR 5.G 24-T "39 " 1 3 0405222613 NEEDLE BEAR. K 22X26X13 TN 2 4 59033031000 STOP DISC 25,2X32X1,5 1 5 59033003046 SLIDING GEAR 3/4.G 20/22-T"46" 1 6 0471250120 CIRCLIP DI N0471-25X1,2 2 7 59033030000 STOP DISC 25,2X32X1,5 [...]

  • Page 16

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59033010000 COUNTER SHAFT RACING 2000 1 2 59033012036 IDLER GEAR 2.G 30-T "36 " 1 3 0405222611 NEEDLE BEAR.K 22X26X10 DIVIDED 3 4 59033031000 STOP DISC 25,2X32X1,5 1 5 0471250120 CIRCLIP DI N0471-25X1,2 3 6 59033016044 SLIDING GEAR 6.G 18-T "44" 1 8 59033030000 STOP DISC 25,2X32X1,5[...]

  • Page 17

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59034031000 SHIFTING LEVER CPL.RACING 2000 1 2 0933060165 HH SCREW DIN0933-M 6X16 10.9 1 3 50232050001 STEEL WASHER 6,4X17X3 1 4 0760142460 SHAFT SEAL RING 14X24X6 B 1 5 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2 6 59034002000 SHIFT FORK 2./4.GEAR 2000 1 7 59034005044 SHIFT SHAFT CPL. RACIN G '03 [...]

  • Page 18

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59035007300 RADIATOR L/S 45.407 03 1 2 59035008300 RADIATOR R/S 45.408 03 1 3 59035024100 RADIATOR HOSE L/S RAD.-CYL. 03 1 4 59035124100 RADIATOR HOSE R/S RAD.-CYL. 03 1 5 54435024001 HOSE ID 7,5 PER METER 1 6 59035125000 RADIATOR HOSE CYL.HEAD-RAD. 03 1 13 10001020000 HOSE CLAMP GEMI 16-27 7 15 502310[...]

  • Page 19

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59036030000 INTAKE VALVE D=35MM 2 2 59036031000 EXHAUST VALVE D=30MM 2 3 59036027000 VALVE-STEM SEALING RACING 4 6 59436028044 VALVE SPRING CONICAL CPL. 03 4 9 59036033000 VALVE COLLET KK 6 H 8 10 59036062000 ADJUSTMENT SCREW M6X0,75 4 11 59036062100 NUT M6X0,75 4 13 59036056000 ROCKER ARM SHAFT INTAKE[...]

  • Page 20

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59436020144 CYL.HEAD CPL.450/525 SX+SMR 1 2 SXS03530014 CYLINDER HEAD GASKET D=100 1 3 58036052200 VALVE COVER REAR 2 4 58036053000 VALVE COVER GASKET 2 5 0015060556 HH COLLA R SCR. M6X55 WS=8 10.9 2 6 0015060453 HH COLLA R SCREW M 6X45 WS=8 2 7 0015060753 HH COLLA R SCREW M 6X75 WS=8 1 8 0015060303 HH[...]

  • Page 21

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59836013000 TIMING CHAIN 94 RO LLS 02 1 3 59036001000 TIMING CHAIN GU IDE RACING 1 4 59036018000 SECURING GUIDE RACING 1 5 59036014000 TIMING GEAR 18-T 1 6 59036002000 TIMING CHAIN TENSIO NER 1 7 59036003050 GASKET TIMING CHAIN TENSI ONER 1 8 59036003000 TIMINGCHAIN TENSIO NER CPL.RAC. 1 9 59036001050 [...]

  • Page 22

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59038002000 OIL PUMP SHAFT 1 2 59038011010 OILPUMP ROTOR CPL. 10MM G-73R 1 3 59038011012 OILPUMP ROTOR 12MM G-95R/003 1 4 58438001000 OIL PUMP GEAR 26-T 1 5 59038004000 OIL PUMP COVER L/S 1 6 59038003000 OIL PUMP COVER R/S 8MM 1 7 0015050163 HH COLLA R SCREW M 5X16 WS=8 6 8 0984050122 AH SCREW DI N6912[...]

  • Page 23

    560 SMR 2006 FIG PART NUMBER DESCRIPTION QTY 1 59030002500 IGNITION COVER 4K3A 2000 1 2 59030040000 IGNITION COVER GASKET 0,8MM 1 3 77039004000 STATOR 4K3-A 05 1 4 77039005000 FLYWHEEL 05 1 5 59039034000 PULSER COIL KOKUSAN 4K3 -A/B 1 6 59039031700 DIGITAL BOX 560 SMR 06 1 8 59039090100 SPARK PLUG CONNEC T. VD05EG 03 1 9 59039093100 SPARK PLUG NGK [...]

  • Page 24

    NOTICE 560 SMR 2006[...]

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    NOTICE 560 SMR 2006[...]

  • Page 26

    NOTICE 560 SMR 2006[...]

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    [...]

  • Page 28

    KTM-Sportmotorcycle A G A-5230 Mattighofen www.ktm.at Art.Nr.: 3CM089432EN 7/2005 *3CM089432EN* 3CM089432EN KTM Group Partner[...]