Kohler K91 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Kohler K91, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Kohler K91 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Kohler K91. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Kohler K91 should contain:
- informations concerning technical data of Kohler K91
- name of the manufacturer and a year of construction of the Kohler K91 item
- rules of operation, control and maintenance of the Kohler K91 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Kohler K91 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Kohler K91, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Kohler service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Kohler K91.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Kohler K91 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OWNER’s MAN UAL MODELS K91 I (4 hP) Kl6l,&Kl81 (7 hP) (8 hP) operating & maintenance instructions CONGRATULATIONS-You have selected a fine four-cycle engine. Kohler designs long-life strength and on-the-job durability into each engine...making a Kohler engine dependable...dependability you can count on. n Parts subject to the most wear an[...]

  • Page 2

    Safety Information For Your Safety! These precautions should be followed at all times. Failure to.follow these precautions could result in injury to yourself and others. A WARNING db Explosive Fuel can cause fires and severe burns. Stop engine before filling fuel tank. Explosive Fuel! Gasoline is extremely flammable and its vapors can explode if ig[...]

  • Page 3

    FUEL RECOMMENDATIONS e, WARNING: Explosive Fuel1 Gasoline is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied buildings, away from sparks or flames. Do not fill the fuel tank while the engine is hot or running, since spilled fuel could ignite if it comes in contact[...]

  • Page 4

    The top position of the symbol shows service class such as API SERVICE CLASS SG. The symbol may show additional categories such as SG/CC, CD. The center portion shows the viscosity grade such as SAE 30 in the example. If the bottom portion shows “Energy Conserving”, it means that oil is intended to improve fuel economy in passenger car engines.[...]

  • Page 5

    OPERATING INSTRUCTIONS ALSO READ THE OPERATING INSTRUCTIONS OF THE EQUIPMENT THIS ENGINE POWERS PRE-START CHECKLIST cl cl El El El Check oil level. Add oil if low. Check fuel level. Add fuel if low. Check cooling air intake areas and external surfaces of engine. Make sure they are clean and unobstructed. Check that the air cleaner components and al[...]

  • Page 6

    BAlTERY ’ A 12 volt battery is normally used. Refer to the operating instructions of the equipment this engine powers for specific information. If the battery charge is not sufficient to turn over the engine, recharge the battery (see page 13). OPERATING Optional spark arrestor mufflers are available from your Kohler Engine Service Dealer. Check [...]

  • Page 7

    MAINTENANCE INSTRUCTIONS A WARNING: Accidental Starts! Before servicing the engine or equipment, always disconnect the spark plug lead to prevent the engine from starting accidentally. Ground the spark plug lead to prevent sparks that could cause fires. Make sure the equipment is in neutral. These service procedures should also be performed as part[...]

  • Page 8

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  • Page 9

    Precleaner Wing Nut Air Filter Plate SPARK PLUGS Every 100 hours of operation remove the spark plug, check condition and reset the gap, or replace with a new plug as necessary. 3 . Check gap (0.025”) using a wire feeler gauge. Adjust the gap as necessary by carefully bending the ground electrode. Install the plug and torque to 18-22 ft. lb. 1 . B[...]

  • Page 10

    CARBU.RETOR TRdUBLESHOOTlNG AND ADJUSTMENTS Carburetor adjustments should be made on/y after engine has warmed up. Kohler K91, K161 and K181 engines are equipped with one of two basic types of carburetors - Kohler or Walbro - fixed main jet or adjustable main jet. The carburetor is designed to deliver the correct fuel- to-air mixture to the engine [...]

  • Page 11

    5 . Low Idle Fuel Needle Setting: Place the throttle into the Tdlem or %low’ position. Turn the low idle fuel adjusting needle out (counterclockwise) from the preliminary setting until the engine speed decreases (rich). Note the position of the needle. Now turn the adjusting needle In (clockwise). The engine speed may increase, then it will decre[...]

  • Page 12

    3 . 4 . 5 . Start the engine and run at hatf throttle for five to ten minutes to warm up. The engine must be warm before making final settings. Main Fuel Needle Setting: This adjustment is required only for adjustable main jet carburetors. If the carburetor is a fixed main jet type, disregard this setting. Place the throttle into the Vast” positi[...]

  • Page 13

    Dirt Dirty Inconed Engine Dirty F=m No Im TROUBLESHOOTING P= In Air oil over- Fitter spark Fuel ueI FueILineScreen IAM Loaded Element mug When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The table lists some common causes of troubles. Do not attempt to service or replace[...]

  • Page 14

    MODEL DESIGNATION The Model number designates the cubic inch displacement and the number of cylinders--Model K181S; for example: designates 18 cubic inch displacement, 1 designates single cylinder. The letter suffii designates a specific version as follows: SUffbC Designation EP P R S T Generator Set Pump Model Gear Reduction Electric Start Retract[...]

  • Page 15

    SPECIFICATIONS K91 Power Rating at4000 RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...? . . . . . . . . . . . . . . . . . . . . . ..4hp Displacement . . Bore . . . . . . . . Stroke . . . . . . . Approx. Weight Oil Capacity . . . Spark Plug Gap Spark Plug Size Spark Plug Type ,..,..............,,.,,.......................[...]

  • Page 16

    LIMITED 1 YEAR ENGINE WARRANTY We warrant to the original consumer that each new engine sold by us will be free from manufacturing defects in materials or workmanship in normal service for a period of one (1) year from date of purchase, provided it is operated and maintained in accordance with Kohler Co.% instructions and manuals. Our obligation un[...]