King Kutter Rotary Mower manual

ROTARY MOWER OPERATION AND PARTS MANUAL PO Box 1200 305 Commerce Drive Winfield, Alabama 35594 Part No 999998 www.kingkutter.com[...]

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3 T O THE PURCHASER This manual cont ains valuable information about your new King Kutter Mower . It has been carefully prep ared to give you help ful suggestions for operating, adjusting, servicing and ordering rep air p art s. Keep this manual in a convenient place for quick and easy reference. Study it carefully . Y ou have purchased a depend- a[...]

4 It is the purchaser and/or operator ’ s responsibility to…. z z z z z Read and underst and the information cont ained in this manual. z z z z z Operate, lubricate, assemble and maint ain the equip- ment in accordance with all instructions and safety pro- cedures in this manual. z z z z z Inspect the equipment and replace or rep air any p art [...]

5 CONTENTS ITEM P A G E Safety ......................................................................... 6 Assembly Instructions ................................................ 8 Before Putting Into Service ...................................... 1 1 Safety T raining ......................................................... 1 2 Operational Safety .[...]

6 SIGNAL WORDS: The signal words DANGER , W ARNING and CAUTION are used with the safety messages in this manual and with each safety signs. They are defined as follows: DANGER: Indicates an immediate hazardous situation that, if not avoided, could result in serious injury or death. This signal word is to be limited to the most extreme situations ty[...]

7 EQUIPMENT SAFETY GUIDELINES z Safety of the operator and by standards is one of the main concerns in designing and developing a mower . However , every year accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equip- ment. Y ou, the operator , can avoid many accidents by observing the f[...]

8 ROT AR Y MOWER ASSEMBL Y INSTRUCTIONS STEP 1 Place rotary mower on a flat, level surface. (See Figure A) STEP 2 Remove the wired on PTO shaft, lift pins, and spacers. Loosen and re- move the(4) bolts on the lift arm brackets, that secure the lift arm support straps, lift arms, and lift arm braces from the shipping positions and set aside. (See Fi[...]

9 STEP 7 Using the right side lift arm as a lever, pull to the outside of the lift arm bracket and inset bolt through lift arm and lift arm bracket. (See Figure I) In- stall washer and nut. Place the lift pin in the larger of the (2) holes on the lift arm brace and loosley attach the lift arm. Finally insert bolt, nut and washer to lower section of[...]

Figure E Figure F Figure G Figure H Figure I 10[...]

11 BEFORE PUTTING ROT AR Y MOWER INT O SER VICE ( IMPORT ANT -INSTRUCTIONS PRIOR T O ST ART UP) SHIPPED WITHOUT OIL IN GEAR BOX AND WITHOUT GREASE IN GREASE FITTINGS. UNIT MUST BE SERVICED BEFORE USING . • Fill Gearbox using Multi-Purpose Gear Oil (I.E. S.A.E. 80w/90 or S.A.E. 85w/140 Multi-purpose gear oil.) • For all Grease Fittings use TYPE/[...]

SAFETY TRAINING z Safety is a primary concern in the design and manufacture of our product. Unfortunately , our effort s to provide safe equipment can be wiped out by a single careless act of an operator or bystander . z In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness[...]

PREP ARTION z Never operate the tractor and mower until you have read and completely understand this manual, the T ractor Operator ’ s Manual, and each of the safety messages found on the safety signs on the tractor and mower . z Personal protection equipment including hardhat, safety glasses, safety shoes, and gloves are recommended during assem[...]

14 OPERA TIONAL SAFETY z The use of this equipment is subject to certain hazards that cannot be pro- tected against by the mechanical means or product design. All operators of this equipment must read and understand this entire manual, paying particu- lar attention to safety and operating instructions, prior to using. If there is something in this [...]

15 OPERA TIONAL SAFETY continued... z Never allow the cutting blade to contact such items. Cut material higher at first, allowing rotary mower to clear hidden objects. Never assume an area is clear . Always Check! z Always stop the tractor , disengage PTO, set brake, shut of f the tractor en- gine, remove the ignition key , lower implement to the g[...]

OPERA TIONAL SAFETY continued... z Pass rotary mower diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and rotary mower . Practice will improve your skills in maneuvering on rough terrain. Always cut down slopes, never across the face. Always check tractor manual for proper use on slopes. z When using a unit, a[...]

A TT ACHING T O TRACT OR W ARNING Never stand between tractor and rotary mower while backing up tractor to the hitch. STEP 1 Attach to tractor's category 1, three point hitch as described in the T ractor's Operator ’ s Manual. W ARNING Failure to install retaining clip on gearbox input shaft would allow driveline to swing freely if bolt[...]

A TT ACHING T O TRACT OR continued.... STEP 5 Place and hold inner PTO shaft section next to outer section and check if PTO shaft is too long. Each section should end approximately 3 inches short of reaching u-joint shield on the opposite section. If the shaft is too long mea- sure 3 inches back from each u-joint shield and mark the other shaft sec[...]

19 STEP 1 Cutting the PTO shaft to length. NOTE: Be sure to cut equal lengths of each PTO shaft section. Clamp end of PTO shaft in a vice and cut off shield where marked. (Figure 1-A & 1-B) STEP 2 Using cut section of the shield as a guide cut shaft off the same amount. (Figure 2) STEP 3 Repeat steps 1 and 2 for other PTO shaft section. STEP 4 [...]

OPERA TING INSTRUCTIONS This mower was designed to CUT P ASTURE GRASS AND ROUGH AREAS UP T O 1" IN DIAMETER.. Use of your rotary mower to cut any material larger than 1" in diameter may damage the mower and void your warranty . PRE-OPERA TIONAL ADJUSTMENTS Set tractor's lIft control stop at a position that will prevent the PTO shaft [...]

Note: For best results in heavier cutting conditions adjust the deck so the rear of the mower is approximately 2" higher than the front. This method requires less horsepower and ground speeds of approximately 3-5mph. If finer shredding results are desired, adjust the deck to level or slightly lower in the rear . This method will keep foilage u[...]

MAINTENANCE 1) . Periodically check and maintain proper gear oil level. 2) . Every 8 hours, wheel fork(s), wheel hub(s), PTO shaft universal joints (2), and PTO telescoping surface. (See Figures M-1 & M-2) NOTE: Use only a grade T ype II tube grease. 3) . Before each use check to make sure all safety features are in- stalled and working properl[...]

MAINTENANCE SAFETY z Good maintenance is your responsibility . Poor maintenance is an invitation to trouble. z Follow good shop practices. z Keep service area clean and dry z Be sure electrical outlets and tools are properly grounded z Use adequate light for the job at hand. z Make sure there is plenty ventilation. Never operate the engine of the t[...]

24 SAFETY SIGN LOCA TIONS The types of safety signs and locations on the equipment are shown in the illustra- tion below . Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY A W ARENESS REMEMBER: If safety signs ha[...]

25 1[...]

26 2 3[...]

4 5 27[...]

6 7 28 8[...]

29 **Must specify name brand of PTO. Ref. No. Part Name 147034 1 Roll Pin Kit 2 3 4 Male T ube End Y oke Implement End Y oke Female T ube End Y oke 500133 151065 151060 151070 3 2 1 4 5 7 6 9 T ractor End Y oke Inner T ube Outter T ube Cross Kit #4 5 6 7 8 9 151055 151092 151093 170020 1701 10 Safety Shield BYPY 124315 8 10 10 147029 500131 151045 [...]

30 Ref. No. Part Name 1 Cross Kit 2 3 4 Roll Pin Female T ube End Y oke Inner T ube Slip Clutch Assembly Male T ube End Y oke Outer T ube T ractor End Y oke Quick Disconnect Pin 5 6 7 8 9 Safety Shield BYPY 10 147248 147134 Part Number 147129 170015 170120 151050 151090 - 151045 151091 151035 1701 10 124310 170020 170120 151070 151092 - 151065 1510[...]

31 SLIP CLUTCH ASSEMBL Y Ref. No. Part Name 8" Clutch S pring with Compression Bolts & Nuts (Pkg 8) 1 7" Part Number Flanged Y oke 2 Sleeve 3 Clutch Plate 4 Friction Hub 5 Slip Clutch Lock Bolt 6 Slip Clutch Liner Plate 7 Pressure Plate 8 500140 196006 196005 196008 196004 147350 196002 196001 500140 19601 1 196005 196003 196007 14735[...]

32 * Depending on the size of rotary mower purchased, the blade carrier can be any of these 2 types. T ire & Rim /w Hub Ref. No. Part Name 1 2 3 4 Wheel Fork Assembly Wheel Hub Assembly A-Frame Assembly A-Frame Ht. Adj. Gear Box Slick Lift Arm Brace PTO Shaft w/ Slip Clutch Lift Arms 5 6 7 8 9 Part Number 10 11 12 CA T . 1 Lif t Pins (Pkg. of 2[...]

33 Ref. No. Part Name 1 T ire & Rim /w Hub 2 3 4 Wheel Fork Assembly Wheel Hub Assembly A-Frame Assembly A-Frame Ht. Adj. Gear Box Lift Arm Brace PTO Shaft Lift Arm Assembly 5 6 7 8 9 Part Number 10 11 12 CAT. 2 Lift Pins (Pkg. of 2) Swivel Yoke Assembly 501000 403602 191200 401023 310081 184080 310080 147134 5'/80hp 403656 500002 403455 5[...]

34 501000 403602 191200 403600 184080 310619 147134 403658 6'/80hp 403402 500002 195170 501000 403602 191200 403600 184065 310619 147134 403658 6'/60hp 403402 500002 195170 403041 403041 501002 501002 501230 501230 HEA VY DUTY LIFT 6' & 7' MOWER Ref. No. Part Name 1 T ire & Rim /w Hub 2 3 4 Wheel Fork Assembly Wheel Hub [...]

Ref. No. Part Name 1 T ire & Rim /w Hub 2 3 Cross Axle Assembly Wheel Hub Assembly Gear Box PTO Shaft 5 6 403001 403564 191100 184060 147148 6'/60hp Part Number 403001 403564 191100 184005 147148 6'/40hp 403001 403560 191100 184060 147148 5'/60hp 403001 403560 191100 184005 147148 5'/40hp 403001 403548 191100 184005 147029 4[...]

7' PULL MOWER Ref. No. Part Name 1 T ire & Rim /w Hub 2 3 4 Cross Axle Assembly Wheel Hub Assembly Rachet Jack Gear Box PTO Shaft Pull Arm (Fits Lef t or Right Side) Axle Cuff Swivel Yoke Assembly 5 6 7 8 9 Part Number 10 11 12 Blade Carrier Blade Bolt Set (Pkg. of 2) Rotary Mower Size Mower Blade Set (Pkg. of 2) 147248 403658 320160 40340[...]

37 BONDIOLI- (BYPY) 1 ). There are 3 white tabs around the cover as shown in (A in FIG . 1). T ake a screwdriver and press against the tabs one at a time with downward an- gular pressure toward the end of shaft marked (B in FIG . 2). As you are pressing tab grasp cover at point marked (B in FIG . 2) and apply pres- sure against cover in the directi[...]

BONDIOLI COVER REMOV AL FIGURE- 1 FIGURE- 2 EUROCARDAN SERIES 4 COVER REMOV AL FIGURE- 3 FIGURE- 4 LA MAGDALENA COVER REMOV AL FIGURE- 5 38[...]

39 EUROCARDAN SERIES 5 1 ). There are 2 black tabs around the cover as shown in (B in FIG . 1). T ake a flat screwdriver and pry under the tabs one at a time at point (B in FIG . 2) lifting t ab over on top of (e-shaped lock). After both t abs are released you can slide the locking ring down the shaft in direction of (C in FIG . 3) . Then you will [...]

40 HP GEARBOX 40[...]

41 Ref. No. Part Name Gearbox 184010 1 Snap Ring 2 3 5 7 9 11 12 13 14 15 16 17 19 10 8 4 6 Input Seal (NAK35X54X10) Front Cap Front Cap Gasket Snap Ring Snap Ring Bearing (Hoover 208) Input Gear Input Shaft Bearing (NSK6207) Housing Output Shaft Spacer Output Seal (NAK40X54X7) Bottom Cap 1" Castle Nut/w Washer & Cotter Pin 1/2" Pipe [...]

60 HP GEARBOX 42[...]

43 Ref. No. Part Name Gearbox 184060 184065 1 Seal Input (NAK SC 35X60X10) 156040 2 3 5 7 9 11 12 13 14 15 16 17 18 19 20 129025 124133 155020 185015 129020 185035 155035 155040 186022 124134 156035 129030 501110 131035 131040 - 10 8 186020 4 155015 6 131050 Endcap Input Gasket Input Bearing Race Input (Timken LM603014) Bearing Input (Timken LM6030[...]

1 2 3 4 5 6 7 8 9 10 11 10 7 6 12 13 14 15 14 16 17 18 19 20 80 HP GEARBOX 44[...]

Ref. No. Part Name Gearbox 184080 1 1/2" V ented Pipe Plug 2 3 5 7 9 11 12 13 14 15 16 17 18 19 20 10 8 4 6 Seal Input (NAK SC 35X60X10) 1/8" Pipe Plug Endcap Input Gasket Input Bearing Race Input (T imken LM603014) Bearing Input (T imken LM603049) S pacer Gear Input Snap Ring Shaft Input Gear Output Bearing Race Output (T imken 362A) Bea[...]

1. Limited W arranty . King Kutter , Inc. (“King Kutter”), P .O. Box 1200, Winfield, Alabama 35594, warrants to the original ret ail purchaser (“Purchaser”) that the product that is the subject of this sale is free from defects in material and workmanship at the time of sale. Under this warranty , King Kutter will repair the defective produ[...]