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Keys Fitness 1550 manual

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Table of contents for the manual

  • Page 1

    Owner’ s Manual Read all precautions and instruc- tions in this manual before using this equipment. 215-00008 09/04 Rev B[...]

  • Page 2

    T able of Contents 2 Important Safety Information 3 Before Y ou S tart 4 Assembly 5-23 W eight Ratios 24 W eight S tack S ticker Placement 25 Cable V iew 26 T op V iew 27 Exploded V iew 28 Parts List 29 W arranty Information 30[...]

  • Page 3

    Impor tant Safety Inf or ma tion 3 THANK YOU for making this Power System unit a part of your exercise pro- gram. Keys Fitness and our Power System Series assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process. If at any time you are having trouble with the assembly or use of[...]

  • Page 4

    Bef or e Y ou Star t 4 Prior to assembly , remove components from the box and verify that all the listed parts were supplied. SAFETY INFORMA TION WARNING! Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. Keys[...]

  • Page 5

    Assembl y 5 Box 1[...]

  • Page 6

    Assembl y 6 Box 2[...]

  • Page 7

    Assembl y 7 Box 3 Box 5 Box 6 Box 4[...]

  • Page 8

    Assembl y 8[...]

  • Page 9

    Assembl y 9[...]

  • Page 10

    STEP 1 Insert the two Guide Rods (14) into Rear Base (3) and secure them in place using two W ashers (91), two Spring W ashers (89), and two Allen Bolts (86). Assembl y 10 Figure 1[...]

  • Page 11

    Assembl y 11 STEP 2 Slide Seat Pad Support Receptacle (1) onto Rear Base (3) and secure in place using three Nylon Locknuts (93), six W ashers (91), and three Bolts (80). Connect Front Upright (5) onto Seat Pad Support Receptacle (1) and secure together using two Nylon Locknuts (93), four W ashers (91), and two Bolts (79). Figure 2[...]

  • Page 12

    Assembl y 12 S tep 3 Install the Main Upright (2) onto the Seat Pad Support Receptacle (1). Secure it in place using three Nylon Locknuts (93), six W ashers (91), and three Bolts (80) on the side. T wo Bolts (87), one Spring W ashers (88), three W ashers (90), one Nylon Locknut (92) will secure it at the bottom. Figure 3[...]

  • Page 13

    Assembl y 13 S tep 4 Slide one W eight Stack Bumper (62) down each Guide Rod (14). Next, slide the weight plates down the Guide Rods (14) in this order - five 15lb Plates (15), nine 10lb Plates (16), five 5lb Plates (17), and the T op Plate (18). Insert the Main T op Beam (4) onto the two Guide Rods (14) and the Main Upright (2). Secure Main T op B[...]

  • Page 14

    S tep 5 Attach Press Arm Support (6) to Main Upright (2) by aligning the holes and sliding the Shaft (19) through. Secure the Shaft (19) in place using two Set Screws (50). Install Press Arm (7) to Press Arm Support (6) by aligning the holes and sliding the Shaft (21) through. Secure the Shaft (21) in place using two Set Screws (50). Assembl y 14 F[...]

  • Page 15

    Assembl y 15 S tep 6 Slide Long Foam T ube (1 1) into the hole towards the lower part of the Main Upright (2). Slide the Shaft (44) into top of the Leg Extension Lever (8). Attach Leg Extension Lever (8) to Seat Pad Support Receptacle (1) and secure using one W asher (46), one Spring W asher (47), and one Allen Bolt (48). Slide Foam Frame w/ Shaft [...]

  • Page 16

    Assembl y 16 S tep 7 Install Seat Pad (25) onto Seat Pad Support (9) using two W ashers (91) and two Allen Bolts (85). Slide the Seat Pad Support assembly into Seat Pad Support Receptacle (1) and secure with Locking Pop Pin (43) Figure 7[...]

  • Page 17

    Assembl y 17 S tep 8 Install a Plastic W asher (69) onto each side of the Long Foam T ube (1 1). Next, install Upholstered Roller Pad (27) onto each side of Long Foam T ube (1 1) and secure in place using Big Plug (68). Repeat the above step for the Seat Pad Support (9). Next, install Upholstered Roller Pad (27)onto each Foam Frame (12 & 13) an[...]

  • Page 18

    Assembl y 18 S tep 9 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Chest Press Cable (76) as detailed in Figure 9. Follow dotted lines to identify exact location of pulleys. Start by threading cable end into T op Plate (18). Y ou will need the following for installation: Pulley (30) - Qty .[...]

  • Page 19

    Assembl y 19 S tep 10 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Mid Pulley Cable (77) as detailed in Figure 10. Follow dotted lines to identify exact location of pulleys. Start by installing cable under the pulley at Leg Extension location. Y ou will need the following for installation:[...]

  • Page 20

    Assembl y 20 S tep 1 1 Note: This step is only used if you do not have the Leg Press 2 attachment. Use the Cable Adapter (70) in place of the pulley . Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Press Cable Substitute (78) as detailed in Figure 1 1. Follow dotted lines to identify exa[...]

  • Page 21

    Assembl y 21 S tep 12 Connect Long Lat Bar (22) to the Chest Press Cable (76) using two Gear Hooks (37) and Short Chain (36). Connect Ab S trap (32) to Mid Pulley Cable (77) using one Gear Hook (37). Connect Short Lat Bar (23) to Mid Pulley Cable (77) using two Gear Hooks (37) and Long Chain (35). Figure 12[...]

  • Page 22

    Assembl y 22 S tep 13 Install W eight Shrouds (20) to each side of the Main T op Beam (4) using two W ashers (91), two Spring W ashers (89), and Allen Bolts (86 & 48). Secure the bottom portion of the W eight Shrouds (20) to the Rear Frame (3) using two W ashers (46) and two Allen Bolts (48). Note: Tighten all hardwar e securely . Figure 13[...]

  • Page 23

    Assembl y 23 Congratulations! Y ou have completed the assembly of your new KPS-1550.[...]

  • Page 24

    W eight Ratios 24 KPS-1550 Wei g ht(lbs) 100% 95% 90% 65% 45% 10 10 9.5 9 6.5 4.5 15 15 14.25 13.5 9.75 6.75 20 20 19 18 13 9 25 25 23.75 22.5 16.25 11.25 30 30 28.5 27 19.5 13.5 35 35 33.25 31.5 22.75 15.75 45 45 42.75 40.5 29.25 20.25 55 55 52.25 49.5 35.75 24.75 65 65 61.75 58.5 42.25 29.25 75 75 71.25 67.5 48.75 33.75 85 85 80.75 76.5 55.25 38.[...]

  • Page 25

    W eight Stack Stic k er Placement 25 10 10 15 20 20 25 30 40 50 60 70 80 90 100 30 35 45 55 65 75 85 95 105 11 5 11 5 125 140 155 170 130 145 160 175 190 205 220 235 250 185 200 200 LB S t ack 250 LB S t ack Y our new POWER SYSTEM unit can be purchased with either a 200 LB or 250 LB weight stack. Depending on which weight stack you have purchased w[...]

  • Page 26

    Cable V iew 26[...]

  • Page 27

    T op V iew 27[...]

  • Page 28

    Exploded V iew 28[...]

  • Page 29

    REF# KEYS PART# DESCRIPTION QTY. REF# KEYS PART# DESCRIPTION QTY. 1 223-00254 Seat Pad Support Receptacle 1 50 202-00143 Screw M8*6 5 2 223-00255 Main Upright 1 51 202-00154 Allen Bolt M8*35 1 3 223-00256 Rear Frame 1 52 210-00002 Weight Pin 1 4 223-00238 Main Top Beam 1 53 202-00121 Screw Bolt M12*35 1 5 223-00248 Front Upright 1 54 206-00136 Rubb[...]

  • Page 30

    W ar r anty Infor ma tion KEY S FITNESS PRODUCTS, L.P . POWER SY STEM SERIES LIFETIME WARRANTY This W arranty applies in the United S tates and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty period to the original purchaser is lifetime of the original purchaser . Keys[...]

  • Page 31

    Customer Service 1.888.340.0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland, TX 75041 www .keysfitness.com[...]