Kenmore 415.16218 manual

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Table of contents for the manual

  • Page 1

    AssemblyInstructions/Use and Care Manual ® LiquidPropane Gas Grill with Grill@Night TM Night Light Model No. 415.162180 This Grill Is For Outdoor Use Only NO TOOLS ASSEMBLY • Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property damage, person[...]

  • Page 2

    FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4[...]

  • Page 3

    For Your Safety ...................................... 2 Grill Service Center ................................... 2 Product Record Information ............................ 2 Safety Symbols ...................................... 2 Installation Safety Precautions .......................... 2 Kenmore Grill Warranty ............................... 3 Pa[...]

  • Page 4

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 Otv 2 1 1 11 12 2 4 2 4 1 1 1 2 2 2 2 Part # Leg Assembly ....................... 4503239 Base .............................. 4502463 Midshelf ........................... 4151035 #10-24x2 ° Carriage Bolt ............... 4080064 #10-24 Plastic Tee Knob ............... 4080091 Whee[...]

  • Page 5

    44 43 J 49 41 42 35 39 37 7 25_ 45 45 7 'v _25 47 30_ 32 31 21 33 @ & 5 4 10 463845504 • 5[...]

  • Page 6

    CartAssembly Step 1 [] Position base on edgewith tank hole to left side. [] Insert legs into base andattach with carriage bolts and plastic wing nuts. Use top holes on left side. DO NOTFULLYTIGHTEN. [] Insert midshelf wire into holes on insides of legs, long wirestoward left side. Fullytightencarriage bolts and plastic wing nuts. 5 Qty. 8 4 Qty. 8 [...]

  • Page 7

    CartAssembly Step 2 [] Insert wheel/hubcap assemblies into bottom holes on left legs. [] Securebeneath base with hitch pins. See inset below. [] Push leg extenders into right legs. Qty. 2 Wheel/Hubcap Assembly 7 _Leg Extender with hitch pin in axle bolt. 463845504 * 7[...]

  • Page 8

    UpperAnd Lower FrontPanel Assembly [] Snapthe upperand lower front panels together. [] Insert the two pins on lower panel into holes in front of cart base. [] Snapthe upperpanel overthe midshelf wire. UpperFront Panel Lower FrontPan_ Upperpanel snapsonto midshelf wire. 8,463845504 NOTE-" Rear view of cart. Wheels are to right side.[...]

  • Page 9

    UpperPanelWire And Condiment Wire Assembly [] Insert panel wire throughupper panel and into leg, then bend wire slightly to insert opposite end. [] Hook outer wiresof condiment wire into holes in upperpanel,rotatecondiment wire down,and insert remaining wiresinto holes in front of lower panel. NOTE-" Rear view of cart. Wheels are to right side[...]

  • Page 10

    Grill Bottom/Control PanelAssembly and TankWire [] Carefully placegrill bottom/control panel assembly onto cart,so as not to scratchpaint on legs. Make sure control panel bracket fits over support bar on each side. [] Insert carriage bolts throughgrill bottom and centerhole in support bar. Threadmetal wing nutsonto bolts butdo not fully tighten. [][...]

  • Page 11

    End Cap, Side Shelf, Tool Holder andV-bar Assembly [] Insert end caps into endsof leg tubes. [] Position sideshelf onto right legsas shown below and secure with four wing screws. [] Position tool holder onto left front leg and securewithtwo carriage bolts and plastic wing nuts. Use the two outer holes.Do not use the middlehole. [] Place V-barinto g[...]

  • Page 12

    Sidebumer Assembly [] Place sidebumer body onto legs. Secureat front with one wing screw throughleg, tool holder, and into body. [] Insert tab on sideburner frame into hole in body.At roar leg, insert carriage bolt through frame, body, andmiddleleg hole. Securewith metal wing nut. [] Insert sideburner tube into large frame hole.Insert burner's[...]

  • Page 13

    Grill Lid,Temperature Gaugeand Bezel Assembly [] Attachgrill lid to grill bottom with hingepins and hitch pins. [] Remove wing nut from temperature gauge,insert gauge into bezel,then into hole in grill lid. Secure with wing nut. Qty. 2 _5 p/n 4156513 Qty. 2 _Temperature Gauge _Bezel jF Grill Lid Temperature GaugeWing Nut _J-45 p/n 4156513 463845504[...]

  • Page 14

    Grill@Night TM Night LightHandle Assembly Note: On the underside of the lampassemblies are %" for left side and "R" for rightside. Matchto letteron the handle. [] Lampassemblies installinsidegrill lid. Insert thumbscrews (provided with handle) throughlampassemblies and grill lid, then into handle. [] Remove the two battery doorscrews[...]

  • Page 15

    SwingAway And Cooking Grate Assembly [] Insert lower SwingAway pivot wires into bottom holes in sides of grill lid. [] Insert lower SwingAway leg wires into top holes in sidesof grill bottom. [] Insert upperSwingAway pivot wires into middle holes in sides of grill lid. [] Insert upperSwingAway legwires into loops on side of lower SwingAway. [] Plac[...]

  • Page 16

    TankWire, LP Tank, Grease Clip and Battery and ignitorButton Assembly [] Place LP tank into hole in base withtank valve facing toward front of grill. [] To secureLP tank, pull tank wire overthe side of the tank, toward the tank collar. [] See Use and Care section for connection of regulator to LP tank. [] Hang greaseclip beneath grill bottom. See i[...]

  • Page 17

    • Never fill the cylinder beyond 80% full, An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. • The safety relief valve on the LP tank could activate releasing gas and cause an intense fire with risk of property damage, serious injury or death. • NEVER store a spare LP tank under or near grill [...]

  • Page 18

    LPTank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" sect[...]

  • Page 19

    Hold coupling nut and regulator as shown for proper connection to LP tank valve. 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand on[...]

  • Page 20

    For Safe Use Of Your Grill And To Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in bottom or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garag[...]

  • Page 21

    • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. • Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off. • Do not leave grill unattended while preheating or burning off food residue on high. If grill has not been regula[...]

  • Page 22

    Before Your First Cookout • Light burners, check to make sure they are lit, close the lid and warm up grill on HIGH for 15 minutes. Curing of paint and parts will produce an odor only on first lighting. Burner Flame Check • Light burner, rotate knobs from HI to LO. You should see a smaller flame in LO position than seen on HI. Always check flam[...]

  • Page 23

    Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of bumer assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP tank, 2. Remove cooking grate and V-bar. 3. Remove grease can from beneath grill. Beneath grill bottom, disconnect ignitor wire from electrode. 4. Remove screw holding [...]

  • Page 24

    Storing Your Grill • Clean cooking grates. • Store in dry location. • When LP tank is connected to grill, store outdoors in well- ventilated space and out of reach of children. • Cover grill if stored outdoors. • Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors. • When removing g[...]

  • Page 25

    Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grillin[...]

  • Page 26

    Troubleshooting Problem Burner(s) will not light using ignitor. Burner(s) will not match light. Possible Cause Prevention/Solution • Wire andlorelectrode covered with cooking residue. • Electrode and burnerarewet. • Electrode cracked or broken "sparks at crack" • Wire is loose or disconnected. • Wire is shorting(sparking) betwee[...]

  • Page 27

    Troubleshooting - Electronic Ignition System Problem Prevention/Solution No sparks appearat any electrodes when ignition buttonis pushed;no noise can be heardfrom spark module. No sparks appearat any electrodes when ignition button is pushed; noise CAN be heardfrom spark module. Sparksare present but not at all electrodes and/or not at full strengt[...]

  • Page 28

    Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heatingand cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door op[...]