John Deere CD4039DF008 manual

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A good user manual

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- safety signs and mark certificates which confirm compatibility with appropriate standards

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Table of contents for the manual

  • Page 1

    OPER A TOR'S MANUAL John Deere Usine de Saran OMCD16564 (03JAN00) Printed in Germany ENGLISH P [...]

  • Page 2

    Introduction DPSG,CD03523,1 –19–01JUL99–1/1 THIS MANUAL COVERS the following engines for gene[...]

  • Page 3

    Contents Page Page Identification Views Diesel Engine Coolant .................... 10-4 Identifi[...]

  • Page 4

    Contents Page Checking crankshaft vibration damper (6-CYLINDER ENGINE ONLY) ...... ..... 40-4 Main[...]

  • Page 5

    Identification Views DPSG,CD03523,3 –19–05JUL99–1/2 IDENTIFICATION VIEWS CD30744 –UN–23AUG[...]

  • Page 6

    Identification Views DPSG,CD03523,3 –19–05JUL99–2/2 CD30745 –UN–23AUG99 6068HF158 01-2 112[...]

  • Page 7

    Maintenance Records DPSG,CD03523,6 –19–05JUL99–1/1 USING MAINTENANCE RECORDS To obtain the be[...]

  • Page 8

    Maintenance Records DPSG,CD03523,8 –19–05JUL99–1/1 500 HOURS OF OPERATION ❒ Engine oil, repl[...]

  • Page 9

    Maintenance Records DPSG,CD03523,10 –19–05JUL99–1/1 1500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 10

    Maintenance Records DPSG,CD03523,60 –19–16AUG99–1/1 2500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 11

    Maintenance Records DPSG,CD03523,62 –19–16AUG99–1/1 3500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 12

    Maintenance Records DPSG,CD03523,64 –19–16AUG99–1/1 4500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 13

    Maintenance Records DPSG,CD03523,66 –19–16AUG99–1/1 5500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 14

    Maintenance Records DPSG,CD03523,68 –19–16AUG99–1/1 6500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 15

    Maintenance Records DPSG,CD03523,70 –19–16AUG99–1/1 7500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 16

    Maintenance Records DPSG,CD03523,72 –19–16AUG99–1/1 8500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 17

    Maintenance Records DPSG,CD03523,74 –19–16AUG99–1/1 9500 HOURS OF OPERATION ❒ Engine oil, re[...]

  • Page 18

    Record Keeping DPSG,CD03523,11 –19–05JUL99–1/1 POWERTECH  MEDALLION RG8041 –UN–15JAN99 [...]

  • Page 19

    Record Keeping DPSG,CD03523,13 –19–05JUL99–1/1 RECORD ENGINE SERIAL NUMBER CD30705B –UN–24[...]

  • Page 20

    Record Keeping DPSG,CD03523,14 –19–05JUL99–1/2 ENGINE OPTION CODES CD30748A –UN–26AUG99 En[...]

  • Page 21

    Record Keeping DPSG,CD03523,14 –19–05JUL99–2/2 Option Description Option Description Codes C[...]

  • Page 22

    Record Keeping DPSG,CD03523,15 –19–07JUL99–1/1 RECORD FUEL INJECTION PUMP MODEL NUMBER CD30749[...]

  • Page 23

    Safety DX,ALERT –19–29SEP98–1/1 RECOGNIZE SAFETY INFORMATION T81389 –UN–07DEC88 This is a [...]

  • Page 24

    Safety DPSG,CD03523,95 –19–06OCT99–1/1 ENGINE LIFTING PROCEDURE RG7784 –UN–11NOV97 CAUTION[...]

  • Page 25

    Safety DX,READ –19–03MAR93–1/1 FOLLOW SAFETY INSTRUCTIONS TS201 –UN–23AUG88 Carefully read[...]

  • Page 26

    Safety DX,FIRE1 –19–03MAR93–1/1 HANDLE FUEL SAFELY—AVOID FIRES TS202 –UN–23AUG88 Handle [...]

  • Page 27

    Safety DX,WEAR –19–10SEP90–1/1 WEAR PROTECTIVE CLOTHING TS206 –UN–23AUG88 Wear close fitti[...]

  • Page 28

    Safety DX,MSDS,NA –19–03MAR93–1/1 HANDLE CHEMICAL PRODUCTS SAFELY TS1132 –UN–26NOV90 Direc[...]

  • Page 29

    Safety DX,SERV –19–17FEB99–1/1 PRACTICE SAFE MAINTENANCE TS218 –UN–23AUG88 Understand serv[...]

  • Page 30

    Safety DX,FLUID –19–03MAR93–1/1 AVOID HIGH-PRESSURE FLUIDS X9811 –UN–23AUG88 Escaping flui[...]

  • Page 31

    Safety DX,PAINT –19–03MAR93–1/1 REMOVE PAINT BEFORE WELDING OR HEATING TS220 –UN–23AUG88 A[...]

  • Page 32

    Safety DX,DUST –19–15MAR91–1/1 AVOID HARMFUL ASBESTOS DUST TS220 –UN–23AUG88 Avoid breathi[...]

  • Page 33

    Fuels, Lubricants and Coolant DX,FUEL1 –19–17FEB99–1/1 DIESEL FUEL Consult your local fuel dis[...]

  • Page 34

    Fuels, Lubricants and Coolant DX,ENOIL4 –19–10OCT97–1/1 ENGINE BREAK-IN OIL New engines are fi[...]

  • Page 35

    Fuels, Lubricants and Coolant CD,ENOIL –19–10OCT97–1/1 DIESEL ENGINE OIL TS1661 –UN–10OCT9[...]

  • Page 36

    Fuels, Lubricants and Coolant DX,LUBMIX –19–18MAR96–1/1 MIXING OF LUBRICANTS In general, avoid[...]

  • Page 37

    Fuels, Lubricants and Coolant DX,COOL6 –19–18MAR96–1/1 OPERATING IN WARM TEMPERATURE CLIMATES [...]

  • Page 38

    Operating the Engine DPSG,CD03523,17 –19–09JUL99–1/1 BREAK-IN PERIOD Within first 100 hours of[...]

  • Page 39

    Operating the Engine DPSG,CD03523,19 –19–09JUL99–2/4 CD30750 –UN–03SEP99 Air intake heater[...]

  • Page 40

    Operating the Engine DPSG,CD03523,20 –19–09JUL99–1/1 USING A BOOSTER BATTERY OR CHARGER TS204 [...]

  • Page 41

    Operating the Engine DPSG,CD03523,21 –19–09JUL99–1/1 ENGINE OPERATION Warming engine Operate e[...]

  • Page 42

    Operating the Engine DPSG,CD03523,23 –19–09JUL99–1/1 STOPPING THE ENGINE 1. Before stopping, [...]

  • Page 43

    Maintenance DPSG,CD03523,24 –19–09JUL99–1/1 OBSERVE SERVICE INTERVALS Using hour meter as a gu[...]

  • Page 44

    Maintenance DPSG,CD03523,26 –19–09JUL99–1/1 MAINTENANCE INTERVAL CHART Item 10 H / 500 H 10[...]

  • Page 45

    Maintenance/Daily or every 10 hours DPSG,CD03523,27 –19–12JUL99–1/3 DAILY PRESTARTING CHECKS C[...]

  • Page 46

    Maintenance/Daily or every 10 hours DPSG,CD03523,27 –19–12JUL99–2/3 TS281 –UN–23AUG88 CD30[...]

  • Page 47

    Maintenance/500 hours DPSG,CD03523,29 –19–12JUL99–1/2 CHANGING ENGINE OIL AND FILTER CD30758 [...]

  • Page 48

    Maintenance/500 hours DPSG,CD03523,29 –19–12JUL99–2/2 CD30761 –UN–24SEP99 FD000047 –UN?[...]

  • Page 49

    Maintenance/500 hours DPSG,CD03523,30 –19–12JUL99–1/1 REPLACING FUEL FILTER ELEMENT X9811 –U[...]

  • Page 50

    Maintenance/500 hours DPSG,CD03523,31 –19–12JUL99–1/1 CHECKING BELT (300-SERIES ENGINES) CD306[...]

  • Page 51

    Maintenance/500 hours DPSG,CD03523,57 –19–16AUG99–1/1 CHECKING BELT (POWERTECH ENGINES WITH MA[...]

  • Page 52

    Maintenance/1000 hours/1 year DPSG,CD03523,32 –19–12JUL99–1/1 CLEANING CRANKCASE VENT TUBE CD[...]

  • Page 53

    Maintenance/1000 hours/1 year DPSG,CD03523,33 –19–12JUL99–2/2 RG4687 –UN–20DEC88 4. If en[...]

  • Page 54

    Maintenance/1000 hours/1 year DPSG,CD03523,34 –19–13JUL99–2/2 RG7977 –UN–14NOV97 • Check[...]

  • Page 55

    Maintenance/1000 hours/1 year DPSG,CD03523,35 –19–13JUL99–2/4 CD30545 –UN–19MAY98 RG6307 ?[...]

  • Page 56

    Maintenance/1000 hours/1 year DPSG,CD03523,35 –19–13JUL99–4/4 RG4776 –UN–31OCT97 A—Front[...]

  • Page 57

    Maintenance/2000 hours/2 years DPSG,CD03523,36 –19–13JUL99–1/4 CHECK AND ADJUST ENGINE VALVE [...]

  • Page 58

    Maintenance/2000 hours/2 years DPSG,CD03523,36 –19–13JUL99–3/4 RG4776 –UN–31OCT97 A—Fron[...]

  • Page 59

    Maintenance/2000 hours/2 years DPSG,CD03523,38 –19–13JUL99–1/1 CHECKING ENGINE SPEED CD30763 ?[...]

  • Page 60

    Maintenance/2000 hours/2 years DPSG,CD03523,40 –19–13JUL99–1/1 CHECKING CRANKSHAFT VIBRATION D[...]

  • Page 61

    Maintenance/2500 hours/3 years DPSG,CD03523,41 –19–13JUL99–1/3 DRAIN AND FLUSH COOLING SYSTEM [...]

  • Page 62

    Maintenance/2500 hours/3 years DPSG,CD03523,41 –19–13JUL99–2/3 10. Check cooling system hoses[...]

  • Page 63

    Maintenance/As required DPSG,CD03523,42 –19–15JUL99–1/1 ADDITIONAL SERVICE INFORMATION RG4624 [...]

  • Page 64

    Maintenance/As required DPSG,CD03523,44 –19–15JUL99–1/1 CLEAN OR REPLACE AIR FILTER (ONE-PIECE[...]

  • Page 65

    Maintenance/As required DPSG,CD03523,58 –19–16AUG99–1/1 CLEAN OR REPLACE AIR FILTER ELEMENT C[...]

  • Page 66

    Maintenance/As required DPSG,CD03523,45 –19–15JUL99–1/1 REPLACING FAN AND ALTERNATOR BELT (PO[...]

  • Page 67

    Maintenance/As required DPSG,CD03523,28 –19–12JUL99–1/1 CHECKING FUEL FILTER RG9868 –UN–15[...]

  • Page 68

    Maintenance/As required DPSG,CD03523,46 –19–10AUG99–1/2 BLEEDING THE FUEL SYSTEM X9811 –UN?[...]

  • Page 69

    Maintenance/As required DPSG,CD03523,46 –19–10AUG99–2/2 CD30771 –UN–24SEP99 RG7725 –UN?[...]

  • Page 70

    Troubleshooting DPSG,CD03523,49 –19–10AUG99–1/5 ENGINE TROUBLESHOOTING Symptom Problem Soluti[...]

  • Page 71

    Troubleshooting DPSG,CD03523,49 –19–10AUG99–2/5 Symptom Problem Solution Injection pump shut[...]

  • Page 72

    Troubleshooting DPSG,CD03523,49 –19–10AUG99–3/5 Symptom Problem Solution Injection pump out [...]

  • Page 73

    Troubleshooting DPSG,CD03523,49 –19–10AUG99–4/5 Symptom Problem Solution Engine emits black [...]

  • Page 74

    Troubleshooting DPSG,CD03523,49 –19–10AUG99–5/5 Symptom Problem Solution Engine overloaded. [...]

  • Page 75

    Troubleshooting DPSG,CD03523,50 –19–10AUG99–1/2 ELECTRICAL TROUBLESHOOTING Symptom Problem So[...]

  • Page 76

    Troubleshooting DPSG,CD03523,50 –19–10AUG99–2/2 Symptom Problem Solution Starter cranks slow[...]

  • Page 77

    Storage DPSG,CD03523,51 –19–10AUG99–1/1 ENGINE STORAGE GUIDELINES 1. John Deere engines can [...]

  • Page 78

    Storage DPSG,CD03523,53 –19–10AUG99–1/1 PREPARING ENGINE FOR LONG TERM STORAGE The following [...]

  • Page 79

    Storage DPSG,CD03523,54 –19–10AUG99–1/1 REMOVING ENGINE FROM LONG TERM STORAGE Refer to the a[...]

  • Page 80

    Specifications DPSG,CD03523,55 –19–10AUG99–1/3 GENERAL ENGINE SPECIFICATIONS ITEM UNIT OF MEA[...]

  • Page 81

    Specifications DPSG,CD03523,55 –19–10AUG99–2/3 ITEM UNIT OF MEASURE 4045HF158 4045TF158 40[...]

  • Page 82

    Specifications DPSG,CD03523,55 –19–10AUG99–3/3 ITEM UNIT OF 6068HF158 6068TF158 6068TF258 [...]

  • Page 83

    Specifications DX,TORQ1 –19–20JUL94–1/1 UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES TS1656 [...]

  • Page 84

    Specifications DX,TORQ2 –19–20JUL94–1/1 METRIC BOLT AND CAP SCREW TORQUE VALUES TS1657 –19?[...]

  • Page 85

    Index Page Page A Fuel system Bleeding ............................. 50-6 Fuel Air filter Diesel ..[...]

  • Page 86

    Index Page Page Replace fan and alternator belts V (POWERTech) .... ................. 50-4 Daily o[...]