John Deere 5310 S manual

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Table of contents for the manual

  • Page 1

    5310 S Tractor OPERATOR’S MANUAL 5310 S Tractor OMRE247111 Issue G6 (ENGLISH) CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. If this product contains a gasoline engine: WARNING The engine exhaust from this produc[...]

  • Page 2

    Introduction AG,OUO6075,97 –19–21FEB06–1/2 Foreword READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages (see your John Deere dealer to order). THIS MANUA[...]

  • Page 3

    Introduction AG,OUO6075,97 –19–21FEB06–2/2 PY5155 –UN–21AUG05 John Deere 5310 S tractor NOTE: Tractors shown may have optional equipment. 082206 PN=3[...]

  • Page 4

    Introduction 082206 PN=4[...]

  • Page 5

    Contents Page Page Safety ................................ 05-1 Working With Speed/Hour Meter ............ 45-7 Stopping the Engine ...................... 45-8 Safety Signs ........................... 10-1 Using Booster Battery ..................... 45-8 Controls and Instruments Driving the Tractor Tractor Controls ......................... 15-1 Op[...]

  • Page 6

    Contents Page Page Extending/Retracting Cylinder ............... 60-4 Fill Fuel Tank ........................... 85-3 Lubricant Storage ........................ 85-3 Disconnecting Hoses ..................... 60-5 Diesel Engine Coolant .................... 85-4 Use Correct Transmission-Hydraulic Filter Drawbar and PTO Element .......................[...]

  • Page 7

    Contents Page Page Service—Every 1250 Hours Aiming Headlights ...................... 140-19 Adjusting Headlights .................... 140-20 Change Transmission-Hydraulic Oil and Filter ............................... 120-1 Replace Headlight Bulb ................. 140-20 Replace Tail Light and Warning Light Clean Transmission-Hydraulic Pickup Scr[...]

  • Page 8

    Contents iv 082206 PN=4[...]

  • Page 9

    Safety DX,ALERT –19–29SEP98–1/1 Recognize Safety Information T81389 –UN–07DEC88 This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. DX,SIGNAL –19–03MAR93–1/1 Understand Signal Words TS187[...]

  • Page 10

    Safety CED,OUO1032,2778 –19–15OCT99–1/1 Prevent Machine Runaway TS177 –UN–11JAN89 Avoid possible injury or death from machinery runaway. Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed. NEVER start engine while standing on ground. Start engine only from operator’s seat[...]

  • Page 11

    Safety AG,OUO6035,65 –19–17MAY00–1/1 Use Caution on Hillsides TS205 –UN–23AUG88 Avoid holes, ditches, and obstructions which cause the tractor to tip, especially on hillsides. Avoid sharp, uphill turns. Never drive near the edge of a gully or steep embankment -- it might cave in. Driving forward out of a ditch or mired condition or up a s[...]

  • Page 12

    Safety MX,AVOIDTIP1A1 –19–22JUL94–1/1 Avoid Tipping TS205 –UN–23AUG88 Do not drive where machine could slip or tip. Stay alert for holes, rocks, and roots in the terrain, and other hidden hazards. Keep away from drop-offs. Slow down before you make a sharp turn. Take care when pulling loads or using heavy equipment: • Use only approved [...]

  • Page 13

    Safety DX,MIRED –19–07JUL99–1/1 Freeing a Mired Machine TS1645 –UN–15SEP95 TS263 –UN–23AUG88 Attempting to free a mired machine can involve safety hazards such as the mired tractor tipping rearward, the towing tractor overturning, and the tow chain or tow bar (a cable is not recommended) failing and recoiling from its stretched condit[...]

  • Page 14

    Safety DX,FIRE1 –19–03MAR93–1/1 Handle Fuel Safely—Avoid Fires TS202 –UN–23AUG88 Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoors. Prevent fires by keeping machine clean of accumulated trash, grea[...]

  • Page 15

    Safety DX,NOISE –19–03MAR93–1/1 Protect Against Noise TS207 –UN–23AUG88 Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. DX,PTO –19–12SEP95–1/1 Stay Clear of Rotating Drivelin[...]

  • Page 16

    Safety MX,SAIP,LA1 –19–29JUL94–1/1 Safely Transporting the Tractor LV610 –UN–22APR94 A disabled tractor is best transported on a flatbed carrier. Use chains to secure the tractor to the carrier. Never tow a tractor at a speed greater than 16 km/h (10 mph). An operator must steer and brake the tractor under tow. DX,TOW –19–02OCT95–1/[...]

  • Page 17

    Safety DX,RIDER –19–03MAR93–1/1 Keep Riders Off Machine TS290 –UN–23AUG88 Only allow the operator on the machine. Keep riders off. Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operator’s view resulting in the machine being operated in an uns[...]

  • Page 18

    Safety AG,OUO6035,70 –19–17MAY00–1/1 Service Tractor Safely LV828 –UN–08AUG94 Do not service the tractor while it is in motion or while the engine is running. Tighten wheel hardware to correct torque as specified in Wheels, Tyres and Tread section. Torque at intervals shown in Break-In Period and Lubrication and Maintenance sections, to e[...]

  • Page 19

    Safety DX,TORCH –19–10DEC04–1/1 Avoid Heating Near Pressurized Fluid Lines TS953 –UN–15MAY90 Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressuri[...]

  • Page 20

    Safety DX,STORE –19–03MAR93–1/1 Store Attachments Safely TS219 –UN–23AUG88 Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death. Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area. DX,POISON –19–21APR93–1/1 P[...]

  • Page 21

    Safety DX,RIM –19–24AUG90–1/1 Service Tires Safely TS211 –UN–23AUG88 Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommende[...]

  • Page 22

    Safety Signs GENERIC,0000038 –19–28JUN06–1/4 Warning Labels Keep warning labels in good condition, replace if not in readable condition. GENERIC,0000038 –19–28JUN06–2/4 PY5800 –UN–11JUL06 Top surface of PTO shield M71026 –19–02JUL90 PY5801 –UN–11JUL06 Just below starter body LV1932 –19–02JUN97 PY1057 –UN–25JUN01 Left[...]

  • Page 23

    Safety Signs GENERIC,0000038 –19–28JUN06–3/4 PY1965 –UN–24FEB04 Top of Battery PY2280 –UN–18NOV04 GENERIC,0000038 –19–28JUN06–4/4 PY4879 –UN–06DEC05 Right Fender PY4342 –UN–29DEC04 Right Fender 10-2 082206 PN=21[...]

  • Page 24

    Controls and Instruments PY80265,05I0102 –19–17FEB06–1/2 Tractor Controls PY5158 –UN–17FEB06 A—Steering Wheel D—Light Switch G—Clutch Pedal I—Foot Throttle B—Hand Throttle E—Hazard Switch H—Key Switch J—Brake Pedal C—Horn Button F—Turn Signal Switch Continued on next page 15-1 082206 PN=22[...]

  • Page 25

    Controls and Instruments PY80265,05I0102 –19–17FEB06–2/2 PY5501 –UN–16FEB06 PY5544 –UN–06MAR06 PY4077 –UN–19JAN06 . PY4542 –UN–26JAN05 A—Selective Control Lever C—Rockshaft Draft Control E—PTO Shift Lever H—Differential Lock Pedals B—Rockshaft Position Control Lever F—Range Shift Lever Lever D—Gear Shift Lever G?[...]

  • Page 26

    Controls and Instruments PY80265,05I0105 –19–12SEP05–1/1 Instrument Panel PY5766 –UN–02JUN06 A—Air Restriction Indicator D—Charging System Indicator F—Coolant Temperature H—Tachometer B—High Beam Indicator E—Engine Oil Pressure Gauge I—Fuel Gauge C—Hour Meter Indicator G—Turn Signal Direction Indicators 15-3 082206 PN=24[...]

  • Page 27

    Lights GENERIC,000003A –19–11JUL06–1/1 Light Switch Positions PY4481 –UN–11JAN05 PY4107 –UN–21AUG04 A—Lights Off B—Warning Lights Position C—Dim Headlights,Tail Lights and Warning Light Position D—Bright Headlights, Tail Lights and Warning Lights Position E—High Beamlights F—Flood Light Switch Tractor light switch has five[...]

  • Page 28

    Lights GENERIC,000003B –19–11JUL06–1/1 Using Headlights PY4481 –UN–11JAN05 PY5148 –UN–23FEB06 A—Lights Off B—Warning Lights Position C—Dim Headlights, Tail Lights, and Warning Light Position D—Bright Headlights, Tail Lights and Warning Lights Position E—High Beamlight F—Headlights Dual-beam headlights (F) are switched on b[...]

  • Page 29

    Lights PY80265,05I0109 –19–11JUL06–1/1 Using Tail Lights PY4883 –UN–22APR05 A—Tail Lights Red tail lights (A) are switched on by either bright headlight or dim headlight light switch position. Be sure tail light lenses are clean before driving on a road, so other drivers can see it easily. CAUTION: Prevent collisions between other road [...]

  • Page 30

    Lights GENERIC,000003D –19–11JUL06–1/1 Using Turn Signals PY4114 –UN–23FEB06 PY5510 –UN–17FEB06 PY5767 –UN–02JUN06 A—Turn Signal Lever B—Left-Hand Lights C—Right-Hand Lights D—Dash Indicator Lights Move turn signal lever (A) down to indicate left-hand turn or up for right-hand turn. Indicator lights (D) will flash to signa[...]

  • Page 31

    Lights GENERIC,000003E –19–21FEB06–1/1 Using Hazard Lights PY4338 –UN–28DEC04 Rear lights PY4339 –UN–28DEC04 Front light PY4896 –UN–20FEB06 Hazard Light Switch A—Turn Signal Light on Rear Side B— Turn Signal Light on Front Side C— Hazard Light Switch All 4 turn signal lights ( 2 front and 2 rear) start to blink when hazard l[...]

  • Page 32

    Lights PY80265,05I0112 –19–11JUL06–1/1 Using Flood Lamp PY4106 –UN–23FEB06 PY4150 –UN–20FEB06 A—Lights Off B—Warning Lights Position C—Dim Headlights, Tail Lights and Warning Light Position D—Bright Headlights, Tail Lights and Warning Lights Position E—High Beamlight F—Horn G—Flood Lamp H—Flood Light Switch Flood lamp [...]

  • Page 33

    Operator’ s Platform PY80265,05I0114 –19–12SEP05–1/1 Selecting Seat Position PY1032 –UN–24JUN01 A—Seat Adjustment Lever Deluxe Seat Seat can be moved forward or backward depending on operator’s requirement. To move seat on either side, just lift lever (A) and push the seat. PY80265,05I0115 –19–12SEP05–1/1 Adjusting Ride Comfor[...]

  • Page 34

    Break-In Period PY80265,05I0116 –19–02JUN06–1/1 Observe Engine Operation Closely PY5769 –UN–02JUN06 A—Charging Indicator B—Oil Pressure Indicator C—Coolant Temperature Indicator IMPORTANT: The engine is ready for normal operation. Be extra cautious during the first 100 hours, until you become thoroughly familiar with the sound and f[...]

  • Page 35

    Prestarting Checks GENERIC,000003F –19–17FEB06–1/1 Service Daily Before Start-Up PY4036 –UN–19JUN06 PY5511 –UN–17FEB06 A—Engine Oil Dipstick B—Engine Oil Filler Cap C—Recovery Tank D—Radiator Cap 1. Check the engine oil level. Wipe dipstick (A) off and reinsert it fully. Remove and locate oil level. Safe operating range is bet[...]

  • Page 36

    Operating the Engine GENERIC,0000054 –19–11JUL06–1/1 Before Starting the Engine TS220 –UN–23AUG88 PY5512 –UN–17FEB06 PY5527 –UN–21FEB06 PY4316 –UN–14DEC04 A—Gear Shift Lever B—Range Shift Lever C—PTO Lever D—Rockshaft Draft Control Lever E—Rockshaft Position Control Lever CAUTION: Prevent asphyxiation. Engine exhaust[...]

  • Page 37

    Operating the Engine PY80265,05I0120 –19–12SEP05–1/1 Starting the Engine TS177 –UN–11JAN89 PY4497 –UN–13JAN05 A—Hand Throttle B—Key Switch On 1. Push hand throttle (A) forward off idle position (approximately 1/3 of full throttle). Engine may not start with throttle pulled completely down. CAUTION: Avoid possible injury or death f[...]

  • Page 38

    Operating the Engine PY80265,05I0121 –19–02JUN06–1/1 Check Instruments After Starting PY5769 –UN–02JUN06 A—Charging System Indicator B—Oil Pressure Indicator C—Temperature Gauge IMPORTANT: If charging system (A) or oil pressure (B) indicators fail to go out, or temperature gauge (C) indicates hot, stop engine and determine the cause[...]

  • Page 39

    Operating the Engine PY80265,05I0124 –19–02JUN06–1/1 Air Restriction Indicator PY5731 –UN–31MAY06 A—Air Restriction Indicator Air restriction indicator (A) will light if air cleaner becomes plugged. Service air cleaner as soon as possible. Indicator should light momentarily when key is turned slowly to starter engagement position. PY802[...]

  • Page 40

    Operating the Engine PY80265,05I0127 –19–12SEP05–1/1 Changing Engine Speeds PY4485 –UN–16FEB06 PY4937 –UN–01JUN06 A—Hand Throttle B—Foot Throttle To increase speed, push hand throttle (A) forward. To temporarily increase engine speed above hand throttle setting, depress foot throttle (B). CAUTION: Engine should be kept at idling f[...]

  • Page 41

    Operating the Engine GENERIC,0000055 –19–11JUL06–1/1 Restart Stalled Engine PY4001 –UN–06JUN06 A—Clutch Pedal CAUTION: DO NOT run a cold engine at full throttle. Engine should be kept at idling for 30 sec before the RPM is increased, this should be strictly followed otherwise sudden acceleration may damage the Turbocharger. Should the e[...]

  • Page 42

    Operating the Engine PY80265,05I0131 –19–02JUN06–1/1 Observe Engine Work and Idle Speeds PY5775 –UN–02JUN06 Slow idle speed should be 800-875 RPM. At light or no load, full throttle speed will increase to 2500 RPM. Normal working speed is 1600—2400 RPM rated speed. Within these limits engine can be put under full load. For correct PTO s[...]

  • Page 43

    Operating the Engine PY80265,05I0133 –19–12SEP05–1/1 Stopping the Engine PY4501 –UN–13JAN05 A—Hand Throttle B—Key Switch OFF 1. Pull hand throttle (A) down to slow idle position. Allow engine to idle for one to two minutes. 2. Put gear shift lever in Park position (B). IMPORTANT: Cooling of certain engine parts is provided by engine o[...]

  • Page 44

    Driving the Tractor PY80265,05I0135 –19–12SEP05–1/1 Operator Training Required • Study the Operation section of this manual before operating tractor. • Operate tractor in an open, unobstructed area under direction of an experienced operator. • Learn use of all controls. • Operator experience is required to learn moving, stopping, turn[...]

  • Page 45

    Driving the Tractor PY80265,05I0136 –19–11JUL06–2/2 PY4883 –UN–22APR05 PY4400 –UN–15JUN06 PY4469 –UN–10JAN06 A—Tail Light B—Reflex Reflector C—Turn Signal Light D—Bright Headlight Switch Position E—Dim Headlight Switch Position F—Tail Signal Lever 2. Check local laws and regulations for lighting requirements. Be sure t[...]

  • Page 46

    Driving the Tractor PY80265,05I0137 –19–11JUL06–1/1 Operating Transmission PY4000 –UN–10JAN06 Left Side PY3099 –UN–23FEB06 Right Side A—Range Shift Lever B—Speed Shift Lever Range shift lever (A) provides three forward speed ranges, (A ,B&C ) . Using range and speed shift levers in different combinations, nine forward speeds a[...]

  • Page 47

    Driving the Tractor PY80265,05I0139 –19–02JUN06–1/1 Selecting a Gear PY5775 –UN–02JUN06 IMPORTANT: To extend drive train life and avoid excessive soil compaction and rolling resistance when using ballast, operate one gear lower than normal. The tractor may be operated in any gear with engine speeds between 1400 RPM and 2400 rated engine R[...]

  • Page 48

    Driving the Tractor PY80265,05I0141 –19–12SEP05–1/1 Using Differential Lock PY1202 –UN–11JUN02 A—Differential Lock Pedal CAUTION: DO NOT operate tractor at high speed or attempt to turn with differential lock engaged. IMPORTANT: To prevent damage to drive train, DO NOT engage differential lock when one wheel is spinning and the other is[...]

  • Page 49

    Driving the Tractor PY80265,05I0142 –19–11JUL06–1/1 Stopping Tractor PY1205 –UN–11JUN02 PY1215 –UN–11JUN02 PY1469 –UN–28AUG03 A—Gear Shift Lever B—Hand Throttle C—Rockshaft Draft Control Lever D—Rockshaft Position Control Lever CAUTION: Always place the range shift lever in neutral (N) and set brakes before dismounting. Le[...]

  • Page 50

    Rockshaft and 3-Point Hitch PY80265,05I0143 –19–12SEP05–1/1 Match Tractor Power to Implement IMPORTANT: Tractor power should be matched to the size of certain implements. Excessive power can damage an implement, and too large an implement can damage the tractor. (Refer to your implement operators manual for minimum and maximum power requireme[...]

  • Page 51

    Rockshaft and 3-Point Hitch PY80265,05I0145 –19–11JUL06–1/1 Rockshaft Control Levers PY1470 –UN–28AUG03 A—Rockshaft Position Control Lever B—Rockshaft Draft Control Lever The rockshaft position is controlled by two levers, the rockshaft position control lever (A) and the rockshaft draft control lever (B) The rockshaft position control[...]

  • Page 52

    Rockshaft and 3-Point Hitch PY80265,05I0147 –19–12SEP05–1/1 Using Rockshaft Position Control PY1470 –UN–28AUG03 M47168 –UN–31JAN92 A—Rockshaft Position Control Lever B—Rockshaft Draft Control Lever C—Position Control Lever in rearward position D—Position Control Lever in desired depth position E—Position Control Lever and Dr[...]

  • Page 53

    Rockshaft and 3-Point Hitch PY80265,05I0148 –19–12SEP05–1/1 Using Draft Control PY1472 –UN–28AUG03 M47169 –19–29JAN92 A—Rockshaft Position Control Lever B—Rockshaft Draft Control Lever C—Draft Sensing Off Position D—Position Control Lever Stop The rockshaft is equipped with variable draft control system. Use draft load sensing[...]

  • Page 54

    Rockshaft and 3-Point Hitch PY80265,05I0149 –19–12SEP05–1/1 Adjusting Rockshaft Rate-of-Drop/ Implement lock PY4543 –UN–23JAN05 A—Rockshaft Rate-Of-Drop Knob cum Implement Lock CAUTION: Excessive rate-of-drop may cause damage or injury. Fully lowering implement should require at least two seconds. Rockshaft drops faster when a heavy imp[...]

  • Page 55

    Rockshaft and 3-Point Hitch PY80265,05I0151 –19–12SEP05–1/1 Positioning Center Link PY4005 –UN–14JUL04 A—Upper Hole B—Middle Hole C—Lower Hole The draft sensing rockshaft center link attaching bracket has holes which allow three different positions for attaching the center link. The position effects the draft sensing sensitivity. St[...]

  • Page 56

    Rockshaft and 3-Point Hitch GENERIC,000004D –19–11JUL06–1/1 Attaching Implements to 3-Point Hitch PY5374 –UN–09DEC05 Align Hitch Point PY5375 –UN–09DEC05 Central Link Locking Clip PY5530 –UN–22FEB06 Rockshaft Control Lever A—Implement B—Implement Hitch Pins C—Center Link Locking Clip D—Tab E—Rockshaft Position Control Le[...]

  • Page 57

    Rockshaft and 3-Point Hitch PY80265,05I0153 –19–12SEP05–1/1 Adjusting Hitch Side Sway PY4892 –UN–14APR05 A—Threaded Link NOTE: Check implement operator’s manual for instruction on whether to allow side sway. IMPORTANT: DO NOT shorten chains so short that they do not allow hitch to be raised completely. If chain prevents hitch from rai[...]

  • Page 58

    Rockshaft and 3-Point Hitch GENERIC,0000064 –19–08MAR06–1/1 Leveling the Hitch PY5285 –UN–24NOV05 PY5459 –UN–09JAN06 A—Locking Clip B—Center Link Body C—Locking Handle D—Slot 1. Lower implement to take weight off hitch. IMPORTANT: DO NOT attempt to overextend center link beyond limits of locking clip or lift links past the sto[...]

  • Page 59

    Rockshaft and 3-Point Hitch GENERIC,0000042 –19–22FEB06–1/1 Adjusting Lateral Float PY5381 –UN–10DEC05 PY5380 –UN–10DEC05 A—Pin In Vertical Position B—Pin In Horizontal Position To allow the draft link to raise slightly as implement follows ground contour, place head of float pin and the rectangular washer on the inside end of the[...]

  • Page 60

    Rockshaft and 3-Point Hitch PY80265,05I0157 –19–02JUN06–1/1 Warming Hydraulic System Oil PY4407 –UN–22FEB06 PY5775 –UN–02JUN06 A—Hydraulic Oil Filter Hydraulic system may be slow to function when tractor is started in cold weather. This is because cold oil will not flow as easily through the hydraulic system filter (A). Steering may[...]

  • Page 61

    Remote Hydraulic Cylinders PY80265,05I0158 –19–12SEP05–1/1 Use Correct Hose Tips If your tractor is equipped with a selective control valve (SCV), the couplers receptacles accept a standard hose tip as recommended by ISO 1 and SAE 2 . Adapters are available to allow connecting the older John Deere hose tips to the ISO couplers on your tractor[...]

  • Page 62

    Remote Hydraulic Cylinders GENERIC,000004F –19–08JUN06–1/1 Connecting Hoses X9811 –UN–23AUG88 PY5796 –UN–08JUN06 PY5792 –UN–08JUN06 PY5795 –UN–08JUN06 A—Dust Plug B— Receptacle CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting h[...]

  • Page 63

    Remote Hydraulic Cylinders GENERIC,0000050 –19–20FEB06–1/1 Connecting Single-Acting Cylinder PY5789 –UN–08JUN06 PY5797 –UN–08JUN06 A—SCV Outlet Lever B—SCV Outlet In order for lever (A) to work properly, a single-acting cylinder should be connected only to SCV outlet in the extend position (top coupler) (B). IMPORTANT: Volume of o[...]

  • Page 64

    Remote Hydraulic Cylinders GENERIC,0000052 –19–20FEB06–1/1 Extending/Retracting Cylinder PY5789 –UN–08JUN06 M47174 –UN–31JAN92 A—Control Lever B—Extend and Retract Cylinder Extending Cylinder Pull lever (A) to the rear of neutral and hold it against spring pressure. This extends cylinder (B) (up arrow) connected to couplers and in[...]

  • Page 65

    Remote Hydraulic Cylinders PY80265,05I0156 –19–08JUN06–1/1 Disconnecting Hoses X9811 –UN–23AUG88 PY5796 –UN–08JUN06 A—Dust Plug 1. If possible, retract remote cylinder as much as possible to protect cylinder rod from damage. CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by rel[...]

  • Page 66

    Drawbar and PTO PY80265,05I0157 –19–12SEP05–1/1 Observe Drawbar / Wagon Hitch Load Limitations IMPORTANT: Certain heavy equipment, such as a loaded single-axle trailer, can place excessive strain on drawbar. Strain is greatly increased by speed and rough ground. Static vertical load on drawbar/wagon hitch should not exceed 556 kg (1225 lb). D[...]

  • Page 67

    Drawbar and PTO PY80265,05I0159 –19–12SEP05–1/1 Attaching PTO-Driven Implement PY1094 –UN–10APR05 CAUTION: Stop engine before attaching implement or working in area of implement hitch. 1. Attach implement to tractor before connecting PTO drive line. Raise hitch to upward position if it is not to be used. 2. Range shift lever in neutral (N[...]

  • Page 68

    Drawbar and PTO GENERIC,000005B –19–11JUL06–1/1 Operating Tractor PTO (Standard) PY4485 –UN–16FEB06 PY5534 –UN–22FEB06 PY5531 –UN–22FEB06 A—Hand Throttle Lever B—PTO Shift Lever C—540 Operation Speed 1. Start engine and push hand throttle lever (A) forward until tachometer indicates PTO rated speed 2400 RPM (C) for standard [...]

  • Page 69

    Drawbar and PTO GENERIC,000005C –19–02JUN06–1/1 Operating Tractor Dual PTO (Optional) PY4485 –UN–16FEB06 PY5535 –UN–22FEB06 PY5765 –UN–02JUN06 A—Hand Throttle Lever B—PTO Lever C—Economy PTO Lever D—540E Operation Speed E—540 Standard Operation Speed 1. Start engine and push hand throttle lever (A) forward until tachomet[...]

  • Page 70

    Drawbar and PTO PY80265,05I0162 –19–20FEB06–1/1 Adjusting PTO Clutch Operating Rod PY4487 –UN–17FEB06 PY5016 –UN–21MAY05 PY5019 –UN–21MAY05 PTO Clutch Rod (In Fully Engaged Position) A—PTO Clutch Lever B—Clip Pin C—Jam Nut D—Arm E—Clevis F—Jam Nut G—Clevis H—Clip Pin 1. Move PTO lever (A) to rearward (disengaged) p[...]

  • Page 71

    Ballast PY80265,05I0163 –19–12SEP05–1/1 Planning for Maximum Productivity Proper ballasting is an important factor in tractor performance. maximum productivity can be achieved only if tractor weight is appropriate for the job. John Deere FMO (Fundamentals of Machine Operations) Tractors, discusses methods of determining correct tractor weight[...]

  • Page 72

    Ballast PY80265,05I0166 –19–21FEB06–1/1 Measuring Wheel Slip—Manually PY5516 –UN–17FEB06 1. Place a mark (A) on a rear tyre which is easily observed (a chalk mark is recommended). 2. With tractor working and implement lowered, mark a starting point (B) on the ground at the place where the tyre mark (A) meets the ground. 3. Mark the grou[...]

  • Page 73

    Ballast PY80265,05I0167 –19–12SEP05–1/1 Ballast Limitations Ballast should be limited by either tyre capacity or tractor capacity. Each tyre has a recommended carrying capacity which should not be exceeded (see Wheels, Tyres and Treads section). If a greater amount of weight is needed for traction, a larger tyre should be considered. Ballast [...]

  • Page 74

    Ballast PY80265,05I0168 –19–11JUL06–1/1 Ballasting Front End for Transport PY2246 –UN–21FEB06 A—Attaching Bolts B—Starter Weight C—Nuts D—Additional Weights CAUTION: Additional front ballast may be needed for transporting rear-mounted implements. When implement is raised, drive slowly over rough ground, regardless of how much ball[...]

  • Page 75

    Ballast PY80265,05I0169 –19–12SEP05–1/1 Ballasting Tractor Add weight to front end if needed for stability. Heavy pulling and heavy rear-mounted implements tend to lift front wheels. Add enough ballast to maintain steering control and prevent tip-over. Refer to the implement operator’s manual, along with “Using Implement Codes” in this [...]

  • Page 76

    Ballast PY80265,05I0172 –19–12SEP05–1/1 Using Cast Iron Weights M47215 –UN–29JAN92 Cast iron weights are available in a 48 kg (106 lb) size. Weights can be installed on the inside or outside of wheel. See your John Deere dealer for more information and recommendations on weight use and placement. Specification Cast Iron Weights—Weight 4[...]

  • Page 77

    Ballast PY80265,05I0174 –19–12SEP05–1/1 Using Liquid Weight CAUTION: Installing liquid ballast requires special equipment and training. Have the job done by your John Deere dealer or a tyre service store. IMPORTANT: NEVER fill tyre to more than 75% full. More solution would leave too little air space to absorb shocks. Damage to tyre could occ[...]

  • Page 78

    Wheels, Tyres and Treads PY80265,05I0175 –19–12SEP05–1/1 Service Tyres Safely TS211 –UN–23AUG88 Explosive separation of at tyre and rim parts can cause serious injury or death. Do not attempt to mount a tyre unless you have the proper equipment and experience to perform the job. Always maintain the correct tyre pressure. Do not inflate th[...]

  • Page 79

    Wheels, Tyres and Treads PY80265,05I0177 –19–12SEP05–1/1 Check Tyre Inflation Pressure Check tyres daily for damage or noticeably low pressure. At least every 100 hours of operation, check inflation pressure with a gauge. Use an accurate gauge having 10 kPa (0.1 bar) (1 psi) graduations. If tyres contain liquid ballast, use a special air-wate[...]

  • Page 80

    Wheels, Tyres and Treads PY80265,05I0178 –19–12SEP05–1/1 Tyre Inflation Pressure Chart Tyre Inflation Pressure Chart 5310 S With Maximum Ballast or Heavy Front Tyres With Little or No Added Weight Mounted Implement Tyre Size Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi) 6.5-20 8 F2 140 (1.4) (20) 200 (1.9) (29) With Maximum Ballast or Heav[...]

  • Page 81

    Wheels, Tyres and Treads GENERIC,0000056 –19–21FEB06–1/1 Tighten Bolts—Adjustable Front Axle PY5528 –UN–21FEB06 PY1487 –UN–18JAN06 A—Axle-to-knee B—Disk-to-flange Tighten bolts in the following locations to specifications: Specification Adjustable Front Axle— Axle-to-Knee Bolts—Torque 480 N•m (350 lb-ft) ..................[...]

  • Page 82

    Wheels, Tyres and Treads PY80265,05I0181 –19–12SEP05–1/1 Tighten Bolts—Rear Axle PY4282 –UN–06DEC04 PY1956 –UN–12JAN04 A—Rim-to-disk bolts B—Disk-to-flange bolts C—Stud D—Nut Tighten bolts in the following locations to specifications: Specification Rear Axle Rim-to-Disk—Torque 245 N•m (180 lb-ft) ........................[...]

  • Page 83

    Wheels, Tyres and Treads PY80265,05I0183 –19–12SEP05–1/2 Tread Settings—Multi-Position Rear Wheels Wheel tread on rear axle with multi-position wheels can be adjusted by repositioning or exchanging the rims or by reversing the wheel disks. Wheel tread can also be adjusted by exchanging the complete wheel to the opposite side of the tractor [...]

  • Page 84

    Wheels, Tyres and Treads GENERIC,0000057 –19–21FEB06–1/2 Tread Settings—Adjustable Front Axle PY5528 –UN–21FEB06 LV1515 –UN–05MAR96 A—Adjustment Holes Front rims are offset. With some tires, this provides two tread spacings at each axle setting. ADJUSTABLE FRONT AXLE TREAD SETTINGS Diagram C Centerline-to-Centerline Tread Position[...]

  • Page 85

    Wheels, Tyres and Treads GENERIC,0000057 –19–21FEB06–2/2 ADJUSTABLE FRONT AXLE TREAD SETTINGS Diagram D Centerline-to-Centerline Tread Position a T i r e 123456 1583 mm 1683 mm 1783 mm 1883 mm 1983 mm 2083 mm 6.50-16 (62.3 in.) (66.3 in.) (70.2 in.) (74.1 in.) (78.1 in.) (82.0 in.) 1583 mm 1683 mm 1783 mm 1883 mm 1983 mm 2083 mm 7.50-16 (62.3[...]

  • Page 86

    Wheels, Tyres and Treads GENERIC,0000058 –19–22FEB06–1/1 Adjust Front Axle Tread Width PY5529 –UN–21FEB06 A—Tie Rod B—Axle Nuts (4 used) C—Cap Screws (4 used) D—Sleeve (4 used) E—Tie Rod Cap Screw IMPORTANT: DO NOT place jack under engine oil pan. 1. Jack up front end of tractor. 2. When making large tread adjustments, loosen ca[...]

  • Page 87

    Wheels, Tyres and Treads PY80265,05I0186 –19–12SEP05–1/1 Checking Toe-In PY4033 –UN–22JUL04 A—Front Axle Toe-In Distance 1. Park machine on level surface. 2. Turn steering wheel so front wheels are in the straight-ahead position. Stop engine. 3. Measure distance (A) between tyres at hub level in front of axle. Record measurement and mar[...]

  • Page 88

    Wheels, Tyres and Treads PY80265,05I0187 –19–11JUL06–1/1 Adjusting Toe-In PY4009 –UN–14JUL04 A—Lock Nuts B—Tie Rod Bolts C—Inner Tube 1. Loosen lock nuts (A) and back out the bolts (B) on tie rod tubes several turns. 2. Adjust tie rods on both sides of the tractor equally by rotating the inner tube (C) to lengthen or shorten tie rod[...]

  • Page 89

    Transporting PY80265,05I0188 –19–12SEP05–1/1 Use Safety Lights and Devices TS951 –UN–12APR90 Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signa[...]

  • Page 90

    Transporting PY80265,05I0189 –19–11JUL06–2/5 PY4106 –UN–23FEB06 A—Lights OFF B—Parking Lights C—Dim Headlights D—Bright Headlights E—High Beamlight CAUTION: NEVER operate flood lampwhen transporting tractor. Clear bright light at the rear of the tractor could confuse drivers of other vehicles as they approach from the rear. IMPO[...]

  • Page 91

    Transporting PY80265,05I0189 –19–11JUL06–5/5 LV4042 –UN–09JUL99 CAUTION: Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load. Observe th[...]

  • Page 92

    Transporting PY80265,05I0190 –19–12SEP05–1/1 Transport on Carrier LV610 –UN–22APR94 CAUTION: Chain tractor to carrier securely. Drive carrier slowly. The best method of transporting a disabled tractor is to haul it on a flatbed carrier. IMPORTANT: Seal exhaust to prevent dirt from entering and damaging engine. PY80265,05I0191 –19–11JU[...]

  • Page 93

    Fuels , Lubricant s an d Coolant PY80265,05I0192 –19–12SEP05–1/1 Handle Fuel Safely—Avoid Fires M73115 –UN–09MAR90 Use only diesel fuel. Handle fuel with care, it is highly flammable. DO NOT refuel machine: • While you smoke. • When machine is near open flame or sparks. • When engine is running. STOP engine. Fill fuel tank outdoor[...]

  • Page 94

    Fuels, Lubricants and Coolant GENERIC,000005D –19–22FEB06–1/1 Diesel Engine Oil PY5149 –UN–21AUG05 Use genuine engine oil. This oil is available in pack of 1litre and 8.5 litre at John Deere Dealership only PY80265,05I0194 –19–12SEP05–1/1 Fuel Storage Buy good quality, clean fuel from a reputable supplier. Proper fuel storage is cri[...]

  • Page 95

    Fuels, Lubricants and Coolant PY80265,05I0196 –19–12SEP05–1/1 Fill Fuel Tank TS202 –UN–23AUG88 PY4101 –UN–20AUG04 A—Fuel Tank Filler Cap CAUTION: Handle fuel with care: It is highly flammable. DO NOT refuel the machine while smoking or when near open flame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoo[...]

  • Page 96

    Fuels, Lubricants and Coolant DX,COOL3 –19–27OCT05–1/2 Diesel Engine Coolant The engine cooling system is filled to provide year-round protection against corrosion and cylinder liner pitting, and winter freeze protection to -37 ° C (-34 ° F). If protection at lower temperatures is required, consult your John Deere dealer for recommendations[...]

  • Page 97

    Fuels, Lubricants and Coolant DX,COOL3 –19–27OCT05–2/2 Water quality is important to the performance of the cooling system. Distilled, deionized, or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate. IMPORTANT: Do not use cooling system sealing additives or antifreeze that [...]

  • Page 98

    Fuels, Lubricants and Coolant PY80265,05I0203 –19–12SEP05–1/1 Grease Depending upon the expected air temperature range during the service interval, use grease as shown on the adjoining table. John Deere High-Temperature/Extreme-Pressure/Non-Clay Grease is recommended. If other greases are used, they must be greases meeting SAE Multipurpose Hi[...]

  • Page 99

    Servic e an d Maintenance PY80265,05I0204 –19–02JUN06–1/1 Observe Service Intervals PY5777 –UN–02JUN06 A—Hourmeter Using hour meter (A) as a guide, perform all services at the hourly intervals indicated on the following pages. Keep a service record on charts provided in the Lubrication and Maintenance Record Charts section. IMPORTANT: R[...]

  • Page 100

    Service and Maintenance PY80265,05I0206 –19–12SEP05–1/1 Service Intervals Every 10 Hours • Check engine oil level • Check coolant level • Drain water and sediment from fuel filters • Lubricate tie rod ends 1 • Lubricate steering spindles 1 • Lubricate front axle pivot pin 1 • Lubricate rear axle bearings 1 Every 50 Hours • Che[...]

  • Page 101

    Service—Every 10 Hours PY80265,05I0207 –19–12JUL06–1/1 Check Engine Oil Level PY4036 –UN–19JUN06 A—Engine Oil Dipstick B—Engine Oil Filler Cap 1. Park tractor on level ground, put range shift lever in neutral (N), set brakes and pull fuel shut-off knob to stop engine 2. Pull out dipstick (A). Oil level should be between two marks on[...]

  • Page 102

    Service—Every 10 Hours PY80265,05I0209 –19–11JUL06–1/1 Drain Water and Sediment From Fuel Tank and Fuel Filter PY4284 –UN–06DEC04 PY4283 –UN–06DEC04 A—Fuel Tank Fitting B—Fuel Filter Drain NOTE: Place a small container under drain fitting to catch draining fuel. Dispose of waste properly. 1. Open fuel tank fitting (A) to bleed a[...]

  • Page 103

    Service—Every 10 Hours PY80265,05I0210 –19–12SEP05–1/1 Water Separator Bowl PY4285 –UN–06DEC04 PY4300 –UN–06DEC04 A—Hose from Fuel Tank to Water Separator B—Hose from Water Separator to Fuel Filter C—Water Separator D—Drain Screw 1. The water separator is used to obtain the better functioning of fuel system. 2. Drain water a[...]

  • Page 104

    Service—Every 50 Hours PY80265,05I0212 –19–11JUL06–1/1 Check Transmission-Hydraulic System Oil Level PY4942 –UN–21APR05 A—Dipstick 1. Park on level ground. Put range shift lever in neutral (N), set brakes and pull fuel shut-off knob to stop engine. 2. Wait a minimum of five minutes for oil to settle. 3. Check level at mark given on di[...]

  • Page 105

    Service—Every 50 Hours PY80265,05I0215 –19–11JUL06–1/1 Lubricate Steering Spindles PY4068 –UN–06JUN06 Adjustable Front Axle Shown A—Spindle Fitting Zerk On tractors equipped with adjustable front axle, apply several shots of general purpose grease (See Fuels, Lubricants and Coolant section) to steering spindle fitting (A). GENERIC,000[...]

  • Page 106

    Service—Every 250 Hours PY80265,05I0217 –19–12SEP05–1/1 Change Engine Oil and Filter PY4147 –UN–26AUG04 A—Engine Oil Drain Plug B—Engine Oil Filter 1. Run engine to heat oil. pull fuel shut-off knob to turn engine OFF. NOTE: The approximate engine crankcase oil capacity is 8.5 L (9 qt). 2. Remove oil drain plug (A) and drain oil. 3.[...]

  • Page 107

    Service—Every 250 Hours PY80265,05I0218 –19–12SEP05–1/1 Service Air Cleaner PY4286 –UN–06DEC04 A—Air Cleaner B—Dust Unloader Valve A dual element air cleaner is standard. A dirty primary element is indicated when the air restriction indicator on instrument panel illuminates. A dirty element can result in loss of power or excessive s[...]

  • Page 108

    Service—Every 250 Hours PY80265,05I0220 –19–12SEP05–1/1 Lubricate 3-Point Hitch PY4287 –UN–01JUN06 A—Right Lift Link Grease Fittings (2 used) B—Left Lift Link Grease Fitting Lubricate right lift link (A) and left lift link (B) with several shots of multipurpose grease. (See Fuels, Lubricants and Coolant section.) PY80265,05I0221 –[...]

  • Page 109

    Service—Every 250 Hours PY80265,05I0222 –19–21JUN06–1/1 Check and Adjust Clutch Pedal Free Play PY1502 –UN–02JUN05 PY4013 –UN–02JUN05 A—Clutch Pedal Free Play B—Lock Nut C—Clip Pin D—Clevis Measure free play (A) at top of pedal stroke. Adjust linkage to obtain 20 to 25 mm free play. To adjust linkage, loosen lock nut (B), un[...]

  • Page 110

    Service—Every 500 Hours PY80265,05I0223 –19–12SEP05–1/1 Replace Fuel Filter PY4288 –UN–06DEC04 A—Fuel Filter Element B—Fuel Shut-off C—Retaining Ring Replace Filter element (A) at least once a year. 1. Close fuel shut-off (B). 2. Remove retaining ring (C) and filter. 3. Install new filter with retaining ring hand tight. 4. Open fu[...]

  • Page 111

    Service—Every 600 Hours PY80265,05I0225 –19–12SEP05–1/1 Clean Engine Crankcase Vent Tube PY4289 –UN–06DEC04 A—Crankcase Vent Tube CAUTION: Reduce compressed air to less than 210 kPa (2 bar) (30 psi) when using for cleaning purposes. Clear area of bystanders, guard against flying chips, and wear personal protection equipment including [...]

  • Page 112

    Service—Every 600 Hours PY80265,05I0227 –19–12SEP05–1/1 Check Hoses and Hose Clamps for Tightness PY4290 –UN–23FEB06 PY4291 –UN–23FEB06 PY1705 –UN–04NOV03 PY4293 –UN–23FEB06 PY4292 –UN–06DEC04 Check the following systems hose clamps for tightness: • Air Cleaner to engine intake or turbocharger • Engine Cooling • Hy[...]

  • Page 113

    Service—Every 600 Hours GENERIC,0000060 –19–22FEB06–1/1 Check Engine Idle Speeds Slow idle speed is 800-875 RPM. With no load, fast idle speed should be a maximum of 2650 rpm. If idle speeds are not correct, see your John Deere dealer. Specification Engine—Slow Idle—Speed 800-875 RPM ........................................... Engine—[...]

  • Page 114

    Service—Every 1250 Hours PY80265,05I0232 –19–12SEP05–1/1 Change Transmission-Hydraulic Oil and Filter PY4039 –UN–17JUL04 PY4019 –UN–15JUL04 A—Transmission Case B—Drain Plug C—Filter D—Dipstick 1. Lower rockshaft to remove trapped oil. 2. Remove drain plug (B) from transmission case (A) and drain oil. Dispose of waste oil pro[...]

  • Page 115

    Service—Every 1250 Hours PY80265,05I0233 –19–11JUL06–1/1 Clean Transmission-Hydraulic Pickup Screen PY2250 –UN–16MAR04 PY2251 –UN–16MAR04 A—Cap Screws (2 used) B—Screen Cover C—Dipstick Remove two cap screws (A) and remove screen cover (B). 1. Drain transmission-hydraulic oil. (See Change Transmission-Hydraulic Oil and Filter [...]

  • Page 116

    Service—Annually v34 –19–12SEP05–1/1 Replace Air Cleaner Elements PY4295 –UN–06DEC04 PY4271 –UN–06DEC04 PY4294 –UN–06DEC04 A—Clips B—Cover C—Primary Element D—Secondary Element 1. Open hood and remove side screen. (See Removing Side Screen in Service chapter.) 2. Release clips (A). 3. Remove cover (B). 4. Remove primary [...]

  • Page 117

    Service—2 Years/2000 Hours PY80265,05I0235 –19–12SEP05–1/2 Flush Cooling System PY4157 –UN–28AUG04 PY4158 –UN–28AUG04 PY5103 –UN–15JUN05 PY4159 –UN–28AUG04 A—Radiator Cap B—Drain Valve C—Coolant Drain Plug D—Thermostat Cover For efficient operation, drain old coolant, flush the entire system, and fill with clean anti[...]

  • Page 118

    Service—2 Years/2000 Hours PY80265,05I0235 –19–12SEP05–2/2 6. Remove thermostat cover and clean off the gasket material. Apply gasket sealant to new gasket and install thermostat and cover. Tighten cap screws to specification. Specification Thermostat Cover Cap Screws— Torque 47 N•.m (35 lb-ft) ..........................................[...]

  • Page 119

    Service—As Required PY80265,05I0236 –19–28JUN06–1/1 Service Air Cleaner PY5790 –UN–08JUN06 A—Primary Element B—Secondary Element Under dusty conditions, it may be necessary to service air cleaner more often than every 250 hours. Whenever dirty primary element is indicated by loss of power, excessive smoke or air restriction indicato[...]

  • Page 120

    Service PY80265,05I0238 –19–12SEP05–1/1 Additional Service Information This is not a detailed service manual. It contains only information needed for operation and routine maintenance. If you want more detailed service information, refer to Parts Catalog and/or a Technical Manual available at Dealership GENERIC,0000062 –19–22FEB06–1/1 S[...]

  • Page 121

    Service PY80265,05I0241 –19–12SEP05–1/1 Work In Ventilated Area TS220 –UN–23AUG88 Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, open the doors and get outside air[...]

  • Page 122

    Service PY80265,05I0244 –19–12SEP05–1/1 Removing Side Screens PY1736 –UN–14DEC05 A—Side Screens 1. Raise the hood and secure with the support rod. 2. Pull side screen (A). 3. Tilt screen outward and lift from lower mounting slots. PY80265,05I0245 –19–28JUN06–1/1 Removing Hood PY5813 –UN–19JUN06 A—Cap Screws (2 used) 1. Remov[...]

  • Page 123

    Service PY80265,05I0247 –19–02JUN06–1/1 Service Air Cleaner at Regular Intervals PY5772 –UN–02JUN06 A—Air Restriction Indicator Service air cleaner if air restriction indicator (A) illuminates or at least every 250 hours. Replace air cleaner elements at least once a year. The smaller “secondary” element should be removed only when b[...]

  • Page 124

    Service PY80265,05I0249 –19–11JUL06–1/1 Removing Primary Air Cleaner Element PY1100 –UN–29JUL01 PY1113 –UN–29JUL01 A—Rubber Strap B—Clip C—Primary Element 1. Disconnect rubber strap (A) at the front of the canister. 2. Lift clip (B) and pull canister cover. 3. Clean out any dirt in canister taking care not to damage the secondar[...]

  • Page 125

    Service PY80265,05I0251 –19–12SEP05–1/1 Washing Primary Element PY1122 –UN–31JUL01 IMPORTANT: Never wash element in gasoline or any solvent. Never use compressed air on a wet element. Do not oil element. 1. If element is coated with oil or soot, wash in a solution of warm water . Let element soak at least 15 minutes, then agitate gently t[...]

  • Page 126

    Service PY80265,05I0253 –19–12SEP05–1/1 Storing Element RW471 –UN–26FEB90 If element is not installed on tractor, seal element in a plastic bag and store in its original shipping container to protect against dust and damage. PY80265,05I0254 –19–12SEP05–1/1 Replacing Alternator/Fan Belt PY1652 –UN–27OCT03 A—Alternator Cap Screw[...]

  • Page 127

    Service PY80265,05I0256 –19–11JUL06–1/1 Bleeding Fuel System X9811 –UN–23AUG88 PY4277 –UN–06DEC04 A—Fuel Return Line CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying press[...]

  • Page 128

    Service PY80265,05I0258 –19–11JUL06–1/1 Engine Cooling System Components PY4161 –UN–28AUG04 PY4163 –UN–28AUG04 PY4162 –UN–28AUG04 A—Radiator Cap B—Radiator C—Coolant Recovery Tank D—Upper Radiator Hose E—Thermostat Housing F—Radiator Drain IMPORTANT: Never pour cold water into the cooling system of a hot engine, as it [...]

  • Page 129

    Service PY80265,05I0259 –19–12JUL06–1/1 Cleaning Grille, Screens, Radiator and Oil Cooler TS266 –UN–23AUG88 PY1804 –UN–15NOV03 A—Grille B—Side Screens C—Radiator 1. Whenever trash builds up on grille (A) or side screens (B), stop engine and brush clean. CAUTION: Reduce compressed air to less than 210 kPa (2 bar) (30 psi) when us[...]

  • Page 130

    Service PY80265,05I0261 –19–12SEP05–1/1 Observe Electrical Service Precautions TS204 –UN–23AUG88 PY1968 –UN–24FEB04 A—Positive (+) Battery Cable B—Negative (—) Battery Cable CAUTION: Keep all sparks and flames away from batteries, as gas given off by electrolyte is explosive. To avoid sparks, connect negative (ground) cable (B) [...]

  • Page 131

    Service PY80265,05I0263 –19–12SEP05–1/1 Removing Battery PY1968 –UN–24FEB04 A—Positive (+) Cable Nut B—Negative (—) Cable Nut CAUTION: To avoid sparks, disconnect negative (ground) cable first and connect it last. 1. Remove negative (ground) battery cable (B) and remove the cable connection. Then remove positive cable (A) and connec[...]

  • Page 132

    Service PY80265,05I0265 –19–12SEP05–1/2 Servicing Battery PY1968 –UN–24FEB04 A—Positive (+) Battery Terminal B—Negative (—) Battery Terminal 1. Keep battery clean by wiping with a damp cloth. Keep all connections (A and B) clean and tight. To remove any corrosion, wash terminals with a solution of four parts water to one part baking[...]

  • Page 133

    Service PY80265,05I0265 –19–12SEP05–2/2 TS203 –UN–23AUG88 PY4954 –UN–21APR05 A—Battery Cells CAUTION: Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing e[...]

  • Page 134

    Service PY80265,05I0266 –19–12SEP05–1/1 Charging Battery TS204 –UN–23AUG88 PY1968 –UN–24FEB04 A—Positive (+) Battery Terminal B—Negative (—) Battery Terminal Keep battery fully charged, especially during cold weather. CAUTION: Gas given off by battery is explosive. Keep sparks and flames away from battery. Before connecting or d[...]

  • Page 135

    Service PY80265,05I0268 –19–11JUL06–1/1 Connecting Starter Wiring PY4876 –UN–12APR05 A—Large Battery Cable B—Large Solenoid Post C—Small White Wire D—Solenoid Terminal IMPORTANT: Disconnect battery negative (ground) cable before servicing any part of electrical system. Make all other connections before connecting ground cable. Con[...]

  • Page 136

    Service PY80265,05I0270 –19–12SEP05–1/1 Locating Fusible Link PY4439 –UN–03JAN05 A—Fusible Link Electrical circuits are protected by fusible link. Fusible link (A) is located under hood on right-hand side of tractor, above fuel filter. PY80265,05I0271 –19–12SEP05–1/1 Locating Fuses PY5151 –UN–21AUG05 All electrical circuits ar[...]

  • Page 137

    Service PY80265,05I0272 –19–12SEP05–1/1 Fuse Size and Function PY2235 –UN–16MAR04 A—30 amp—Accessory Relay D—10 amp—Radio G—10 amp—Alternator M—20 amp—High Beam Light B—30 amp—Key switch E—20 amp—Flood light L—20 amp—Low Beam Light N—20 amp—Park light C—20 amp—Flasher F—10 amp—Brake Light 140-18 082[...]

  • Page 138

    Service PY80265,05I0273 –19–12SEP05–1/2 Aiming Headlights PY4034 –UN–22JUL04 LV3020 –UN–10JUN99 A—Hood-to-Ground Distance B—Masking Tape C—Tractor Centerline D—Center of Headlight E—Top of Zone F—Left Edge of Zone 1. Park tractor on level ground, with lights 8 m (25 ft) from a wall. 2. Measure from top of hood to the groun[...]

  • Page 139

    Service PY80265,05I0273 –19–12SEP05–2/2 7. Locate small zone of bright light projected by each lamp. Cover other lamps if necessary. Top of zone (E) should be 130 mm (5 in.) below the tape. Left edge of zone (F) should be 130 mm (5 in.) left of lamp location marked (D). 8. To adjust headlights, see Adjusting Headlights in this section. PY8026[...]

  • Page 140

    Service PY80265,05I0275 –19–28JUN06–2/2 PY4921 –UN–12DEC05 PY4922 –UN–12DEC05 C—Collar D—Bulb 3. Twist collar (C). 4. Remove bulb (D). CAUTION: A halogen bulb is pressurized and may shatter. Protect bulb against abrasions and scratches. To guard against personal injury, wear protective eyeglasses and clothing when handling bulb. T[...]

  • Page 141

    Service PY80265,05I0277 –19–12SEP05–1/1 Replace Flood Lamp Bulb PY1080 –UN–02JUL01 1. Loosen mounting hardware (A) and rotate flood lamp up to access cover fastening screw 2. Remove screw, lamp cover and lamp from housing 3. Disconnect wiring leads from bulb 4. Rotate bulb counterclockwise and remove 5. Reverse the procedure to reassemble[...]

  • Page 142

    Troubleshooting PY80265,05I0279 –19–12SEP05–1/4 Engine Troubleshooting Symptom Problem Solution Engine hard to start or will not Improper starting procedure. Reviewing starting procedure. start No fuel. Check fuel tank. Air in fuel tank. Bleed fuel tank. Hand primer left raised. Push primer down. Slow starter speed. See “Starter Cranks Slow[...]

  • Page 143

    Troubleshooting PY80265,05I0279 –19–12SEP05–2/4 Symptom Problem Solution Engine runs irregularly or stalls Low coolant temperature. See your John Deere dealer. frequently Clogged fuel filter. Replace clogged filter. Water, dirt, or air in fuel system. Drain, flush, fill, and bleed system. Dirty or faulty injectors. Have John Deere dealer chec[...]

  • Page 144

    Troubleshooting PY80265,05I0279 –19–12SEP05–3/4 Symptom Problem Solution Low oil pressure Low oil level. Add oil. Improper type of oil. Drain, fill crankcase with oil of proper viscosity and quality. High oil consumption Crankcase oil too light. Use proper viscosity oil. Oil leaks. Check for leaks in lines, around gaskets and drain plugs. Res[...]

  • Page 145

    Troubleshooting PY80265,05I0279 –19–12SEP05–4/4 Symptom Problem Solution Engine overheats Dirty radiator core, or grille screens. Remove all trash. Engine overloaded. Shift to lower gear or reduce load. Low engine oil level. Check oil level. Add oil as required. Low coolant level. Fill radiator to proper level, check radiator, and hoses for l[...]

  • Page 146

    Troubleshooting PY80265,05I0280 –19–12SEP05–1/1 Transmission Troubleshooting Symptom Problem Solution Transmission oil overheats Low oil supply. Fill system with correct oil. Clogged transmission-hydraulic oil Replace filter. filter. Internal hydraulic leak. See your John Deere dealer. Hitch feedback linkage improperly Reset linkage. See your[...]

  • Page 147

    Troubleshooting PY80265,05I0281 –19–12SEP05–1/1 Hydraulic System Troubleshooting Symptom Problem Solution Hydraulic system fails to Low oil supply. Fill system with correct oil. function Clogged transmission-hydraulic filter. Replace filter. Clogged transmission-hydraulic Clean pickup screen. pickup screen. High-pressure internal leak. See yo[...]

  • Page 148

    Troubleshooting PY80265,05I0283 –19–12SEP05–1/2 Rockshaft and 3-Point Hitch Troubleshooting Symptom Problem Solution Insufficient transport clearance Center link too long. Adjust center link. Lift links to long. Adjust lift links. Implement not level. Level implement. Implement not properly adjusted. See implement operator’s manual. Front o[...]

  • Page 149

    Troubleshooting PY80265,05I0283 –19–12SEP05–2/2 Symptom Problem Solution Insufficient or no hitch response Front attachment of center link in Move center link attachment to lower to draft load upper holes. bracket holes. Draft control lever in “Off” position. Move lever rearward. Lift links too short. Adjust lift links. Lack of penetratio[...]

  • Page 150

    Troubleshooting PY80265,05I0284 –19–12SEP05–1/2 Electrical System Troubleshooting Symptom Problem Solution Battery will not charge Loose or corroded connections. Clean and tighten connections. Sulfated or worn-out battery. Check electrolyte level and specific gravity. Loose or defective alternator/fan Adjust belt tension or replace belt. belt[...]

  • Page 151

    Troubleshooting PY80265,05I0284 –19–12SEP05–2/2 Symptom Problem Solution Entire electrical system does not Faulty battery connections. Clean and tighten connections. function Sulfated or worn-out battery. Check electrolyte level and specific gravity. Blown fuse. Replace fuse. Relay(s) sticking or Diode to protect circuit from arcing See your [...]

  • Page 152

    Tractor Storage GENERIC,0000059 –19–11JUL06–1/2 Storing Tractor PY4442 –UN–12DEC05 PY4168 –UN–12DEC05 PY4169 –UN–12DEC05 PY4946 –UN–21APR05 A—Air Cleaner B—Cooling System C—Engine Oil Drain Plug D—Engine Oil Filter E—Transmission-Hydraulic Oil Filler Cap IMPORTANT: Any time tractor will not be used for several months[...]

  • Page 153

    Tractor Storage GENERIC,0000059 –19–11JUL06–2/2 PY4101 –UN–20AUG04 PY1418 –UN–03FEB03 PY5515 –UN–17FEB06 PY4946 –UN–21APR05 A—Fuel Tank Filler Cap B—Engine Oil Filler Cap C—Air Cleaner Inlet Hole D—Dust Unloader Valve E—Transmission-Hydraulic Filler Cap 7. Add 0.5 L more inhibitor to fuel tank at filler cap (A). 8. A[...]

  • Page 154

    Tractor Storage PY80265,05I0286 –19–11JUL06–1/2 Removing Tractor From Storage 1. Check tyre inflation pressure. (See Wheels, Tyres and Treads section.) Lower tyres to ground. 2. Unseal all openings sealed in “Storing Tractor”. 3. Install battery. 4. Remove ties or block which secured clutch pedal down. 5. Check levels of engine oil, trans[...]

  • Page 155

    Specifications GENERIC,0000043 –19–17FEB06–1/1 John Deere 5310 S Tractor 5310 S-3029T Turbocharged Engine Observed PTO power 62 hp Max. engine torque 240 Nm Cylinders 3 Bore 106.5 mm Stroke 110 mm Displacement 2.9 L Compression ratio 17.8:1 Firing order 1-2-3 Slow idle 800-875 RPM Fast idle 2575-2650 RPM Operating range 1400-2400 Injection pu[...]

  • Page 156

    Specifications PY80265,05I0288 –19–12SEP05–1/1 Ground Speed at Rated Engine Speed (2400 RPM) 5310 S Tractor ( Rear tyre size : 18.4 X 30 ),(R R-7 5 3m m) Gear Speed (km/h) A1 2.72 A2 4.20 A3 4.92 B1 6.39 B2 9.94 B3 11.80 C1 17.57 C2 27.28 C3 32.41 A-R 3.86 B-R 9.13 C-R 25.07 155-2 082206 PN=154[...]

  • Page 157

    Specifications PY80265,05I0289 –19–12SEP05–1/1 Metric Bolt and Cap Screw Torque Values TORQ2 –UN–07SEP99 Top, property class and head markings; bottom, property class and nut markings Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Size Lubricated a Dry b Lubricated a Dry b Lubricated a Dry b Lubricated a Dry b N • m(lb-ft) N • m(lb-[...]

  • Page 158

    Specifications PY80265,05I0290 –19–12SEP05–1/1 Unified Inch Bolt and Cap Screw Torque Values TORQ1A –UN–27SEP99 Top, SAE grade and head markings; bottom, SAE grade and nut markings Grade 1 (No Mark) Grade 2 a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2 Size Lubricated b Dry c Lubricated b Dry c Lubricated b Dry c Lubricated b Dry c N •[...]

  • Page 159

    Identification Numbers PY80265,05I0291 –19–12SEP05–1/1 Identification Plates Each tractor has the identification plates shown on these pages. The letters and numbers stamped on the plates identify a component or assembly. ALL these characters are needed when ordering parts or identifying a tractor or component for any John Deere product suppo[...]

  • Page 160

    Identification Numbers PY80265,05I0294 –19–12SEP05–1/1 Record Engine Serial Number PY5154 –UN–21AUG05 Serial number plate (A) is located on the right-hand side of the engine block between the starter solenoid and the hydraulic pump. Engine Serial Number PY80265,05I0295 –19–12SEP05–1/1 Record Transmission Serial Number PY1537 –UN?[...]

  • Page 161

    Lubrication Maintenance Record Charts PY80265,05I0296 –19–12SEP05–1/1 50, 250 Hour Service Chart Every 50 Hours • Check transmission-hydraulic system oil level • Clean and check battery • Inspect all tyres • Lubricate front axle pivot pin • Lubricate steering spindles • Inspect tractor for loose nuts and bolts Every 250 Hours • [...]

  • Page 162

    Lubrication Maintenance Record Charts PY80265,05I0297 –19–12SEP05–1/1 500 Hour Service Chart Every 500 Hours • Replace fuel filter • Replace transmission-hydraulic oil filter Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours[...]

  • Page 163

    Lubrication Maintenance Record Charts PY80265,05I0298 –19–12SEP05–1/1 600 Hour Service Chart Every 600 Hours • Clean crankcase vent tube • Repack front wheel bearings • Tighten engine air intake hose clamps • Check cooling system for leaks • Lubricate rear axle bearings • Check engine idle speeds • Have your John Deere dealer: ?[...]

  • Page 164

    Lubrication Maintenance Record Charts PY80265,05I0299 –19–12SEP05–1/1 1000,1250 Hour Service Chart Every 1000 Hours • Check and adjust valve clearance • Check engine speeds Every 1250 Hours • Change transmission-hydraulic oil and filter • Clean transmission-hydraulic pickup screen Hours Hours Date Date Hours Hours Date Date Hours Hour[...]

  • Page 165

    Lubrication Maintenance Record Charts PY80265,05I0301 –19–12SEP05–1/1 Annual Service Chart Annually • Change engine oil and filter • Replace air cleaner elements Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Ho[...]

  • Page 166

    Lubrication Maintenance Record Charts PY80265,05I0302 –19–12SEP05–1/1 2000 Hour Service Chart Every 2 Years or 2000 Hours (Whichever Comes First) • Flush cooling system Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Da[...]

  • Page 167

    Lubrication Maintenance Record Charts PY80265,05I0303 –19–12SEP05–1/1 As Required Service Chart Service as Required • Replace fuel filter • Drain water and sediment from fuel tank • Service air cleaner • Adjust throttle friction Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Da[...]

  • Page 168

    John Deere Service PY00013,0000003 –19–14JUN01–1/1 John Deere Parts TS100 –UN–23AUG88 We help minimize downtime by putting genuine John Deere parts in your hands in a hurry. That’s why we maintain a large and varied inventory to meet your spare parts needs. PY00013,0000004 –19–14JUN01–1/1 The Right Tools TS101 –UN–23AUG88 Prec[...]

  • Page 169

    Index Page Page A Brakes Using ............................... 50-4 Brakes troubleshooting ................... 145-6 Acid burns, battery ..................... 140-13 Break-in ............................... 35-1 Adjusting rockshaft speed-of-drop Break-in service ..................... 35-1, 90-1 Implement lock ........................ 55-5 Air clean[...]

  • Page 170

    Index Page Page Engine Grille screens, cleaning ................. 140-10 Ground speed estimates .................. 155-2 Avoid idling ........................... 45-6 Break-in oil .......................... 140-1 Change oil and filter ................... 110-1 Changing speeds ...................... 45-5 H Check idle speeds .................... 115-[...]

  • Page 171

    Index Page Page Lubricant Rockshaft and quick-coupler 3-point hitch Troubleshooting ...................... 145-7 Storage .............................. 85-3 Lubrication and maintenance record charts . . . 165-1 Rockshaft control lever friction, adjust ....... 55-10 Rockshaft control levers ................... 55-2 M S Metric torque values .........[...]

  • Page 172

    Index Page Page Tractor PTO, operating ................ 65-3, 65-4 Wheel slip Measuring manually .................... 70-2 Transmission troubleshooting .............. 145-5 Transmission, operating ................... 50-3 Transmission, shifting ..................... 50-3 Transmission-hydraulic system Change oil and filter ................... 120-1 [...]