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ITT IM213 manual

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Table of contents for the manual

  • Page 1

    U L ® C US I T T Goulds Pumps S-Drive™ Constant Pressure Aquavar SPD™ V ariable Speed Pump Control Installation, Operation & Maintenance Models Covered: S-Drive™ Aquavar SPD™ (5 – 30 HP) Goulds Pumps is a brand of ITT Corporation. www .goulds.com Engineer ed for life Commercial W ater IM213[...]

  • Page 2

    2 INDEX Index Important Safety Instructions ........................................................................................................ 3 System Components ....................................................................................................................... 4 System Design .............................................[...]

  • Page 3

    3 ! Safety Instructions DANGER WARNING C A U TIO N Section 1 Important: Read all safety information prior to installation of the Controller . Note Thisisa SAFETY ALERT SYMBOL .Whenyouseethissymbolonthecontroller ,pumporinthis manual,lookforoneofthefollowingsignalwordsandb[...]

  • Page 4

    4 System Components Section 2 PleasereviewtheS-Drivecomponentsandinsurethatyouhaveallthepartsandarefamiliarwiththeir names.BesuretoinspectallcomponentsGouldsPumpssuppliesforshippingdamage. S-Drive V ariable Speed Controller: 1. S-DriveController 2. Pr[...]

  • Page 5

    5 System Design Section 3 Note SystemsMUSTbedesignedbyqualiedtechniciansonlyandmeetallapplicablestateandlocal coderequirements. ThefollowingdiagramsshowatypicalsystemusingtheS-DriveConstantPressureController .Diagram#1 showsatypicalsetupfo[...]

  • Page 6

    6 Section 3 (continued) Diagram#2showsaset-upformunicipalwaterconnection. System Design FL OW AIR 4 8 6 3 PHASE OUTPUT TO MOTOR 5 1 2 SUCTION 3 8 9 7 1 SPD CONTROLLER 6 AIR DIAPHRAGM T ANK 2 FUSIBLE DISCONNECT 7 3 PHASE MOTOR 3 CENTRIFUGAL PUMP 8 GA TE VAL VE (BALL V AL VE) 4 CHECK V AL VE 9 PRESSURE GAUGE 5 PRESSURE TRAN[...]

  • Page 7

    7 P iping Section 4 General Note Allplumbingworkmustbeper formedbyaqualiedtechnician.Alwaysfollowalllocal,stateand  provincialcodes. A prop eri nstal lati onr equi res ap ress urer elie fva lve, a ¼"f emal eN.P .T .t hread ed ttin gfor the[...]

  • Page 8

    8 P iping Section 4 (continued) The pre ssur esen sor cabl eis pr ewir edt othe con trol ler .Th eca ble can be shor tene dfor ac lean eri nst alla tion . Longercablelengthsareavailable,consultfactor y .Maximumrecommendedpressuresensorcablelengthis  300 [...]

  • Page 9

    9 W ARN IN G Hazardous voltage Mounting the Controller Section 5 (continued) Note Donotblocktheheatsink(ns)andfansanddonotsetanythingontheunits. W arning Thecontrolleraccesscovershouldalwaysbesecurelyfastenedtothecontrolboxdue tothedangerousvoltage[...]

  • Page 10

    10 W ARN IN G Hazardous voltage P ower Supply and Wiring Section 6 (continued) Delta/Delta with grounded leg Ano ther com monc ong urat ion pro vidi ngv oltag ere bala ncin gw ith nop hase shif t betw een inpu ta ndo utpu t. Aga in, depe nding on the outp ut conn ecti onsf rom the[...]

  • Page 11

    11 P ower Supply and Wiring Section 6 (continued) T or emov ethe lin eto gro und MO Vp rotec tion ,lo cate the jump ersh own belo w .Th eju mpe ris loc ated be twee n theinputandoutputterminalblocksonthemainboard.Movetothepositionshown.  ForFrame?[...]

  • Page 12

    12 P ower Supply and Wiring Section 6 (continued) Single Phase Connection For sma lld rives wit hdi ode rec tie rfr onte ndi tis pos sib let oru nat hree pha seo utp utw ith asin gle phas e inp ut. Only part of the thre ep hase inp utbr idge is used .[...]

  • Page 13

    13 P ower Supply and Wiring Section 6 (continued) Conduit, Wire and F use Sizing The use of metal con duit wit hm etal con duit conn ecto rsi sr ecom mend edfo ral lel ectr ica lco nnec tions .Us eth e NECorCECtodeterminetherequiredconduitsizefortheapplication. Ref [...]

  • Page 14

    14 W ARN IN G Hazardous voltage W ARN IN G Hazardous voltage Section 6 (continued) Input Power and Line Transformer Requirements Thelineinputvoltageandtransformerpowermustmeetcertainphaseandbalancerequirements. If you or you r in stal ling elec tric al c ont ract or i s in doub t of the re quir emen ts, t h[...]

  • Page 15

    15 Hazardous voltage DANGER Hazardous voltage DANGER Hazardous voltage DANGER Hazardous voltage DANGER Starting the System Section 7 (continued) Co ns ul t mo to r ma nu al t o de te rm in e th e wi re s iz e fo r th e ap pl ic at io n. E ns ur e th e gr ou nd c on ne ct io n to t he m ot or is [...]

  • Page 16

    16 Starting the System Section 7 (continued) Setting the Motor Overload Switches The Mot orO verlo adS etti ngS wit ches adj ustt hel evel of mot oro verl oadc urre nt protectionnecessar ytoprotectthemotorincaseofanovercurrentcondition. Ban k1 swit ches 1,2 and ?[...]

  • Page 17

    17 Section 7 (continued) Caution F ailuretoproperlysettheMotorOverloadSettingswitchescanresultinlossofmotoroverload  protectionandwillvoidthemotorwarranty .Nuisancetrippingormotordamagecanoccurifthese switchesarenotsetproperly . Setting the A[...]

  • Page 18

    18 Starting the System Hazardous voltage DANGER Section 7 (continued) Setting the Pressure Wh en p ow er i s ap pl ie d th e pu mp w il l st ar t an d th e sy st em p re ss ur e wi ll i nc re as e to t he f ac to r y pr es et p re ss ur e (5 0 PS I if S P1 i s en ab le d an [...]

  • Page 19

    19 Input and Output F unctions Section 8 Thecontrolterminalstripsallowforavarietyofinputandoutputfunctions. W arning: T ur n of f al lp ow er t o th e co nt ro ll er b ef or e wi ri ng d ev ic es t o th e controlterminals. W arning:  I np u t s R U N / ST O P ,?[...]

  • Page 20

    20 Hazardous voltage DANGER T roubleshooting Section 9 General TheS-DriveandAquavarSPDdriveareself-diagnosingcontrollers.Ifaproblemoccurs,observetheStatusCode  IndicatorLightonthefrontoftheunit.NoStatusCodeIndicatorLightmeanseithernoorlowinput?[...]

  • Page 21

    21 T roubleshooting Orange Light Codes Flashes Controller Status Description  Constant LowInputV oltage Constantorangelightindicatesthesysteminputvoltageislow .For      230Vunits,theorangelightwillbeindicatedwhentheinputvoltage    is[...]

  • Page 22

    22 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  3Blinks(contd.)  -DisconnecttheWhitewireinthesensorcablefromterminal6.    -SetthemetertoreadDCcurrent(mA)    -Connecttheblackleadfromthemetertoter[...]

  • Page 23

    23 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  4Blinks PumporMotorBound Thisfaultcanbecausedby:    •Mechanicalbindingfromdebrisinpump.    •Electricalfailureofthemotor .    •IncorrectsettingofMotor[...]

  • Page 24

    24 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  8Blinks OverV oltage Thisfaultcanbecausedby:    •Highinputvoltage.    Thisfaultwillbedisplayedifthephasetophaseinputvoltageis      gr ea te r th[...]

  • Page 25

    25 Controller Dimensions[...]

  • Page 26

    26 Appendix: Input Wire Sizing Charts VFD Input Wire Sizing Charts Maximum Allowable Conductor Length (40˚C Ambient, 5% V oltage Drop) R atings Conductor Size (75˚C Rated Wire) Controller Motor Motor Input Input HP SF A Current 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000 ½ 2.9 7.2 400 618 1020 1532 2348 3530 4242 5335 6[...]

  • Page 27

    27 Notes[...]

  • Page 28

    28 GOULDS PUMPS LIMITED W ARRANTY This warranty applies to all water systems pumps manufactured by Goulds Pumps. Any part or parts found to be defective within the warranty period shall be replaced at no charge to the dealer during the warranty period. The warranty period shall exist for a period of twenty-four (24) months from date of installation[...]