Ingersoll-Rand SLB300 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Ingersoll-Rand SLB300, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Ingersoll-Rand SLB300 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Ingersoll-Rand SLB300. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Ingersoll-Rand SLB300 should contain:
- informations concerning technical data of Ingersoll-Rand SLB300
- name of the manufacturer and a year of construction of the Ingersoll-Rand SLB300 item
- rules of operation, control and maintenance of the Ingersoll-Rand SLB300 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Ingersoll-Rand SLB300 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Ingersoll-Rand SLB300, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Ingersoll-Rand service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Ingersoll-Rand SLB300.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Ingersoll-Rand SLB300 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Form MHD56109 P AR TS, OPERA TION AND MAINTENANCE MANU AL fo r LEVER CHAIN HOIST MODELS Form MHD56109 Edition 9 Ju ly 2013 71480545 © 2013 Ingersoll-Rand WARNING Do not use this hoist f or lifti ng, suppor ting, or tr ansporting people or li fting or supporting loads over people. Alwa ys operate, inspect and maintain this hoist in accor dance with[...]

  • Page 2

    2 MHD56109 - Edition 9 SAFETY INFORMA TION This manual provides important information for all personnel involved with the safe inst allation, opera tion and proper maintenance of this product. Ev en if you feel you are familiar with this or simila r equipment, you shoul d read this manual before operating the product. Danger , W arning, Caution and[...]

  • Page 3

    MHD56109 - Edition 9 3 SAFE OPERA TING INSTRUCTIONS The following warnings and oper ating instructions have been adapted in part from American National Standard ASME B30.21 and are intended to avoid u nsafe operating practices which might lead to injury or property damage. Ingersoll Rand recognizes that most companies who use hoists have a safety p[...]

  • Page 4

    4 MHD56109 - Edition 9 INST ALLA TION Prior to inst alling hoist, ca refully inspect it for possible shipping damage. Hoists are supplied full y lubricated from the factory . Ensure load chai n is lubric ated prior to hoist operation. CAUTION • Owners and users are advised to examine specific , local or other regulations, including American Natio[...]

  • Page 5

    MHD56109 - Edition 9 5 CAUTION • Ensure load is properly seat ed in saddle of bottom hook. In NEUTRAL “N” position hand lever does not engage ratchet gear . The hand lever free-wheels until s elector lever is shifted to UP or DOWN position. 1. Set selector lever to NEUTRAL (center) position. 2. T urn free chain knob counterclockwise. 3. Grasp[...]

  • Page 6

    6 MHD56109 - Edition 9 INSPECTION WARNING • All new , altered or modified equipment should be inspe cted and tested by personnel trained in safety , operation and maintenance of this equipment to ensure safe operation at rated specificati ons before placing equipment in servic e. Frequent and periodic inspecti ons should be performed on equipment[...]

  • Page 7

    MHD56109 - Edition 9 7 4. CHAIN. Refer to Dwg. MHP0102 on page 7. Examine each link for bending, cracks in weld areas or shoulders, transverse nicks and gouges, weld splatter , corrosion pits, striation (minute parallel lin es) and chain wear , including bearing surfaces between chai n links. Replace a chain that fails any of the inspections. Ch ec[...]

  • Page 8

    8 MHD56109 - Edition 9 LUBRICA TION General Thread lubricant or an anti-seize compound use is recommended for threaded shaft s, capscrews a nd nuts. Unless otherwise stated, remove old lubricant, clean part with an acid free solvent and apply a new coating of lubricant to part before assembly . Gear Remove prevailing torque type nut (60) on side of[...]

  • Page 9

    MHD56109 - Edition 9 9 MAINTENANCE WARNING • Never perform maintenance on hoist while it is supporting a load. • Before performing ma intena nce, tag hoist: W ARNING - DO NOT OPERA TE - EQUIPMENT BEING REP AIRED. • Only allow personnel trained in the operation and service of this product to perform maintenance. • After performing any mainte[...]

  • Page 10

    10 MHD56109 - Edition 9 5. Remove change over pawl (22), spring shaft (23) and change over spring (24) from lever handle assembly (25). 6. Carefully pry change hand wheel (28) from change over gear (20). 7. Remove screw (64), washers (6 5) and prevailing torque type nut (60) from threaded spacers (94). Remove brake cover assembly (19). 8. Secure dr[...]

  • Page 11

    MHD56109 - Edition 9 11 Brake End Assembly Follow steps 1 through 6 describe d in ‘Load Sheave Assembly’ and steps 1 through 5 describe d in ‘Gear End Assembly’. CAUTION • The brake will not operate pr oper ly if there is oil or gr ease on brake friction disk (17). 1. Thread disk hub (15) onto drive shaft (3) until snug. Stepped side of b[...]

  • Page 12

    12 MHD56109 - Edition 9 HOIST ASSEMBL Y P ARTS DRA WING (Dwg. MHP0773) 45 48 46 47 76 67 32 60 1 3 93 2 62 4 5 6 7 8 12 13 14 63 17 19 60 20 25 65 64 28 68 69 70 71 29 30 67 27 26 66 44 22 23 24 21 65 64 91 99 55 52 46 75 47 76 51 77 11 10 9 95 96 97 56 84 48 49 60 51 47 75 46 82 76 57 94 31 18 17 15 16 75 6 ton Hoist Item 45 54[...]

  • Page 13

    MHD56109 - Edition 9 13 HOIST ASSEMBL Y P AR TS LIST No. Description 0. 75t 1t 1.5t 3t 6t 1 Gear case assembly 45590098 45590445 45590999 45590262 45590650 2 Driver shaft assembly (incl udes item 3) 455901 14 45590528 45591013 45590288 45590676 3 Drive shaft N/A N/A N/A N/A N/A 4 Splined gear 45590122 45590536 45591021 45590296 45590684 5 Side plat[...]

  • Page 14

    14 MHD56109 - Edition 9 Bottom hook kit (includes items 46, 47, 51, 52, 75, 76, 77) 45471257 45471265 45471281 45471315 45471323 51 Bottom hook 45590155 45590569 45591054 45590320 45590718 52 Chain pin kit (includes it em 77) 45471 158 45471 166 45471 174 45471208 N/A 54 Chain stopper 71291686 71291686 71291694 71291702 71291702 55 Load chain LC618[...]

  • Page 15

    MHD56109 - Edition 9 15 P AR TS ORDERING INFORMA TION The use of other than genuine Ingersoll Rand replacement parts may adversely affect safe operati on of this product. For prompt service and genuine Ingersoll Rand parts, provide your near est distributor with the following: 1. Complete model number and lot number as it appears on nameplate. 2. P[...]

  • Page 16

    16 MHD56109 - Edition 9 NOTES Declaration Of Conformity 71480545 Form: MHD56109 E dition 9 J uly, 2013 (FR) CERTIFIC AT DE CONFORMITÉ (DE) K ONFORMITÄTSERKLÄRUNG (IT) DICHIARAZIONE DI CONFORMITÀ (ES) DECLARA CIÓN DE CONFORMIDAD (NL) CONFORMITEITSVERKLARING (DA) F ABRIK ATIONSERKLÆRING (SV) FÖRSÄKR AN OM ÖVERENS STÄMMELSE (NO) KONFORMITETS[...]

  • Page 17

    MHD56109 - Edition 9 17 NOTES[...]

  • Page 18

    18 MHD56109 - Edition 9 NOTES[...]

  • Page 19

    MHD56109 - Edition 9 19 W ARRANT Y HOIST LIMITED W ARRANTY Ingersoll Rand Company warrants to the original use r its Hoists and W i nches (Products) to be free of defect s in material and workmanship for a period of one ye ar from the date of purchase. Ingersoll Rand will repair , without cost, any Product found to be defective, including parts and[...]

  • Page 20

    Printed in China ingersollrand product s.com © 2013 Ingersoll-Rand[...]