Ingersoll-Rand 6546X-X manual

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Table of contents for the manual

  • Page 1

    OPERA T OR’S MANU AL 6544X -X 6546X -X INGERSOLL RAND COMP ANY L TD P .O . BOX 151  ONE ARO CENTER  BR Y AN, OHIO 43506-0151  (800) 276-4658  F AX (800) 266-7016 © 2007 CCN 81582769 RELEASED: 2-26-82 REVISED: 11-28-07 (REV . U) READ THIS MANUAL CAREFULL Y BEFORE INST ALLING, OPERA TING OR SERVICING THIS EQUIPMENT . It is the responsi[...]

  • Page 2

    Page 2 of 8 6544X- X (en) DISASSEMBL Y OF AIR MO T OR NO TE: All threads are right hand . Place motor in up stroke position. This can be accom- plished by pushing (48) rod to ward the top of the air motor . Remove f our (1) screws fr om (2) de ector . Remove (2) de ector . Remove six (3) scr ews from (8) air motor cap . Remove (8) air motor c[...]

  • Page 3

    6544X- X (en) Page 3 of 8 12 33 34  35 38 16 11 31 32  13 14 15 16 17 18  19 9 10  12a 36 39  41   4 20 21  22 24 3 40 5 6 7 8  50 12 33 34  35 38 16 11 31 32  13 14 15 16 17 18  19 9 10  12a 36 39  41   4 20 21  22 24 3 40 5 6 7 8  50 31 38 Figur e 4 Figur e 3 P ARTS LIST / 6544X- X & 6546X[...]

  • Page 4

    Page 4 of 8 6544X- X (en) P ARTS LIST / 6544X- X & 6546X -X ¾ AIR MOT OR MODEL NO. 61777  65420-1  65440 65441-B 65442-B 65443-B  65443-2B  65444-B 65444-1B  65444-2-B 65445-B 65462 65465-B 65465-1B  65466  Item Description (size) Part No . (Qty)  27 Rod Assembly 90107-1 Rod Assembly 90107-2  28 Cylinder 90090-1 C yl[...]

  • Page 5

    6544X- X (en) Page 5 of 8 Remove (21) “O” ring from (19) head assembly . Remove f our (22) screws fr om (39) gland, permitting gland to be remov ed from (19) head assembly . Remove (16 and 41) “O” rings from (39) gland. Remove (29) tube assembly fr om (30) base. Remove two (18) “O” rings from (29) tube. Remove (28) cylinder from (30) ba[...]

  • Page 6

    Page 6 of 8 6544X- X (en) REASSEMBL Y OF AIR MO T OR Apply grease to all “O” rings, “U” cups and other rubber goods before installing . Clean the threads on (27) rod assembly and put the threaded end thru (24) piston assembly . Hold (27) rod assembly below thr eads with locking t ype pliers. After applying L octite 271 to the threads, attac[...]

  • Page 7

    6544X- X (en) Page 7 of 8 Air leakage out of main exhaust . W orn (14) insert. Replace (14) inser t. W orn (12) valve plate and pin assembly . Replace (12) valve plate and pin assembly . Damaged (24) piston assembly . Replace (24) piston as- sembly .    REASSEMBL Y OF AIR MO T OR ( C ONT’D) 26. F it the turned diameter of the 90350 speci[...]

  • Page 8

    Page 8 of 8 6544X- X (en) PN 97999-64 65440 AND 65462 AIR MO T OR PIST ON ROD AND BASE ITEM 48 PIST ON ROD END V ARIETY Figur e 11 65020 Base and Bearing Assembly (stub) 93312 Guide Piston Rod (see item 48, page 4) 93311 Retainer Y6-66-C Screw (4 req’ d) 93313 Plate (used on 65462 air motor) Y14-616-C Lock W asher (4 req’ d) 93958 Plate (used o[...]