Index Interfurn 90-823226 manual

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Table of contents for the manual

  • Page 1

    A 8 72951 POWER STEERING PUMP Index[...]

  • Page 2

    8A-0 - POWER STEERING PUMP 90-823226--1 996 T able of Contents Page T orque Specifications 8A-1 . . . . . . . . . . . . . . . . . . . . . T ools/Sealants 8A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . Precautions 8A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Steering Pump and Components (Exploded View) 8A-2 . . . [...]

  • Page 3

    POWER STEERING - 8A-1 90-823226--1 996 T orque Specifications Fastener Location Lb. Ft. Lb. In. N·m Crankshaft Pulley T o T orsional Damper 35 42 T orsional Damper T o Crankshaft 60 81 Pump Mounting Bracket T o Engine 30 41 Recirculation Pump Pulley 240 27 Early Style Power Steering Hose Fittings Large 20-25 27-34 Early Style Power Steering Hose F[...]

  • Page 4

    8A-2 - POWER STEERING PUMP 90-823226--1 996 Power Steering Pump and Components (Exploded V iew) 72951 14 13 5 7 8 10 9 1 3 2 11 12 15 19 20 18 17 6 16 22 23 4 14 23 23 22 22 21 24 1 - Power Steering Pump Assembly 2 - Stud 3 - Cap 4 - Spacer 5 - Brace 6 - Spacer 7 - Lockwasher 8 - Bolt, Pump T o Brace 9 - Pulley 10- Belt 1 1 - O-Ring, High Pressure [...]

  • Page 5

    POWER STEERING - 8A-3 90-823226--1 996 Serpentine Belt Routing BRA VO WITH POWER STEERING BRA VO WITHOUT POWER STEERING BRA VO WITH CLOSED COOLING AND POWER STEERING ALPHA WITH POWER STEERING ALPHA WITH CLOSED COOLING WITHOUT POWER STEERING ALPHA WITH CLOSED COOLING AND POWER STEERING Index[...]

  • Page 6

    8A-4 - POWER STEERING PUMP 90-823226--1 996 Important Service Information Pump Pulley Replacement REMOV AL IMPORT ANT : Kent-Moore T ool J-25034 must be used to remove the pressed-on pulleys used on power steering pumps. This tool has an end on it that will not mushroom the end of the pump shaft. DO NOT use Kent-Moore T ool J-21239 to remove these [...]

  • Page 7

    POWER STEERING - 8A-5 90-823226--1 996 T esting and Repair Refer to appropriate MerCruiser Stern Drive Service Manual. Checking Pump Fluid Level Refer to Section 1B - “Maintenance” (see “T able of Contents”). Filling and Air Bleeding System Refer to Section 1B - “Maintenance” (see “T able of Contents”). Belt Adjustment V -Belt IMPOR[...]

  • Page 8

    8A-6 - POWER STEERING PUMP 90-823226--1 996 Pump Assembly IMPORT ANT : Be careful to not cross-thread or over-tighten hose fittings. 1. Be certain a new high pressure hose O-ring is present, and install threaded fitting in back of pump assembly . T ighten fitting securely . Connect low pressure hose on back of pump. T ighten hose clamp securely . 7[...]

  • Page 9

    POWER STEERING - 8A-7 90-823226--1 996 Mounting Bracket Mounting bracket is removable after pump (refer to previous instructions) and alternator (refer to Section 4C - “Charging System”) have been removed. See “Exploded View” and “T orque Specifications.” Hydraulic Hoses and Fluid Cooler Refer to Section 6A - “Seawater Cooled Models?[...]

  • Page 10

    8A-8 - POWER STEERING PUMP 90-823226--1 996 Later Style Control V alve: T orque fittings to 23 lb. ft. (31 N·m) 73786 2. Route hose along valve cover and secure with J-clamp(s) provided. 3. Be certain a new high pressure hose O-ring is present, and install threaded fitting in back of pump assembly . T ighten fitting securely . Do not cross-thread [...]

  • Page 11

    POWER STEERING - 8A-9 90-823226--1 996 2. Loosen hose clamp and remove hose from back of pump. 72848 b a a - Hose Clamp b - Hose INST ALLA TION 1. Using hose clamp, install new hose on back of pump. T ighten clamp securely . 72848 b a a - Hose Clamp b - Hose 2. Using hose clamp, install hose on fluid cooler . T ighten clamp securely . 72588 a b c P[...]

  • Page 12

    8A-10 - POWER STEERING PUMP 90-823226--1 996 Low Pressure Hose (Control V alve-to-Cooler) REMOV AL NOTE: Catch fluid that drains from hose, cooler and pump in a suitable container . 1. Loosen hose clamp and remove hose from fluid cooler . c b 72588 a Port Side Mounted Fluid Cooler a - Fluid Cooler b - Hose Clamp c - Hose 74752 a b Rear Mounted Flui[...]

  • Page 13

    POWER STEERING - 8A-1 1 90-823226--1 996 INST ALLA TION ! CAUTION Route hoses exactly as shown below . This will help avoid stress on the hose fittings and will help avoid kinks in the hoses. IMPORT ANT : Be careful to not cross-thread or over-tighten hose fittings. 1. Thread large fitting into control valve. Position hose properly (as prior to rem[...]

  • Page 14

    8A-12 - POWER STEERING PUMP 90-823226--1 996 Priority V alve Kit (79691A1) Information This kit information (in “Installation Instruction” form) is provided to assist personnel when servicing dual installations where both engines are equipped with power steering pumps, coolers, related hardware and hoses, and one transom assembly is equipped wi[...]

  • Page 15

    POWER STEERING - 8A-13 90-823226--1 996 IMPORT ANT : A two-way valve is required on the reservoir cap for cold weather operation below 40 ° F (4 ° C). 3. If required, install two-way valve in reservoir cap by removing vent from cover and replacing it with a two-way check valve. 72855 b a a - Reservoir Cap b - V ent 72856 b a a - Reservoir Cap b -[...]

  • Page 16

    8A-14 - POWER STEERING PUMP 90-823226--1 996 Installing Priority V alve NOTE: Priority valve mounting bracket can be used in various mounting configurations. 71403 1. Install priority valve mounting bracket. a. Find a central location that will be accessible for making and checking hose connections. Ensure that location will allow 2 in. (51 mm) or [...]

  • Page 17

    POWER STEERING - 8A-15 90-823226--1 996 NOTE: Engines with power steering are equipped with a hose that is connected to the power steering fluid cooler . A fitting on the other end of the hose would normally be connected to the power steering control valve. These hoses are not used and are replaced with bulk hose supplied with priority valve kit. 4[...]

  • Page 18

    8A-16 - POWER STEERING PUMP 90-823226--1 996 8. Install pressure hose (fittings on both ends, from kit) between power steering control valve and large inverted flare fitting on priority valve. (This fitting location is marked with an “S.”) Secure with hose clamp. T ighten securely . 72865 b a a - Power Steering Control V alve b - Hose Fitting 7[...]

  • Page 19

    POWER STEERING - 8A-17 90-823226--1 996 Filling System with Fluid 1. Fill pump reservoirs with automatic transmission fluid (A TF) Dexron ll or Dexron lll. 2. Install and tighten pump cap by turning cap clock- wise approximately 120 degrees. 72868 a a - Cap 3. Fill reservoir bottle to full mark, then (one at a time) slightly loosen pump cap to allo[...]

  • Page 20

    8A-18 - POWER STEERING PUMP 90-823226--1 996 System Flow Diagram Pressure Line Return Line Gravity Feed Line 2 3 4 5 4 5 b c d e f a c f d e 72995 1 1 - Reservoir Bottle and Bracket 2 - Priority V alve and Mounting Bracket 3 - Power Steering Control V alve 4 - Power Steering Pump 5 - Power Steering Fluid Cooler a - Pressure Hose (Fitting On Both En[...]

  • Page 21

    THIS P AGE IS INTENTIONALL Y BLANK T O ALLOW FOR CORRECTIONS OR ADDITIONS A T A LA TER DA TE POWER STEERING - 8A-19 90-823226--1 996 Index[...]