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Table of contents for the manual
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Page 1
Buccaneer GT Combination Boiler Falcon GTE Combination Boiler Installation, Assembly and Servicing Oil or Gas Fired Boilers Assembly and Installation Instructions for Ideal Buccaneer and Falcon Oil or Gas Fired heating combination boilers should be read in conjunction with the Boiler Assembly Instructions enclosed and any other technical publicatio[...]
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2 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing Contents 1. General ........................................................................ 2 1.1 T echnical S pecifications of Combination Boilers .. 3 1.2 Main Dimensions .................................................. 4 2. Installing The Boiler .............................[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 3 1.1 T echnical S pecifications of Combination Boilers Boiler: Maximum operating pressure : 4 bar Maximum operating temperature : 100ºC Maximum safety temperature of boiler (as per TRD 702) : 120ºC Boiler thermostat setting : 30 - 85ºC Safety thermostat setting : 1 10ºC MLS Cal[...]
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4 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing GENERAL 1.2 Main Dimensions Buccaneer GT Combination Boiler Falcon GTE Combination Boiler G 335 F O flue gas nozzle Optional delivered burner 3 / 4 " dhw outlet 3 / 4 " dhw loop return (optional) 3 / 4 " dcw inlet 1 / 2 " tapped draining outlet 1" 1 / 4 th[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 5 INST ALLA TION 2. INST ALLING THE BOILER 2.1 Boiler Location Sufficient sp ace shall be left clear around the boiler . The figure stated in metres in the drawings below are the minimum recommended dimensions for providing easy access around the boiler . Buccaneer GT Falcon GTE 2.2[...]
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6 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing INST ALLA TION 2.5 Hydraulic Connections Installation must be carried out following the regulations in force, trade practices and the recommendations contained in this leaflet. • Before making the hydraulic connections for the central heating circuit, it is essential to flush th[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 7 INST ALLA TION 2.8 Example of Installation The boiler-to-tank connection kit is placed between points A and B between the boiler and the heating circuit. Example: Buccaneer GT[...]
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8 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 3 ASSEMBL Y 3.1 BUCCANEER GT COMBINA TION BOILER ASSEMBL Y Packaging : the tables below show the numbers of the packages which make up the boiler . The packages are listed in the order in which they are opened for assembly . T ools required : - Phillips head screwdriver - Wide fla[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 9 ASSEMBL Y Assembling the base and draining tube 1. Lay a sheet of paper in front of the boiler body , take the boiler body off the p allet and place it standing on the furnace door . 2. Remove the adjustable feet assembled on the base and replace them with the four protective plas[...]
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10 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing ASSEMBL Y 2 Assembling the boiler onto the tank - Place the boiler on the tank so that it is positioned on the first two marks on the front of the tank. - Assemble the boiler as instructed in views 3 - 13 of Buccaneer GT boiler Assembly Instructions. 14 15 Assembling the tank fro[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 11 ASSEMBL Y Boiler GTE 4 150 GTE 5 150 GTE 4 250 GTE 5 250 Boiler Body delivered loose - front section - intermediate section - rear section - set of assembly rods - accessory package Mounted boiler body with accessories Control Panel - Standard Casing Domestic Hot 150 W ater T ank[...]
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12 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing ASSEMBL Y 37 39 38 Assemble the boiler as instructed in figures 1 - 16 Assembling the boiler on the hot water tank - Place the boiler on the tank if required with a handling tool (if required). - Assembly the boiler as instructed in figures 17 - 33 of boiler assembly instructions[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 13 ASSEMBL Y 3.3 Hydraulic Boiler to T ank Connections Kit (BH46) Connection kit BH46, provides connections from the tank to the boiler . The kit consists of - A pump with cable 3 - Insulated flexible connector 13 , length 1 120mm - Insulated flexible connector with elbow 12 , lengt[...]
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14 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing ASSEMBL Y 4. CONTROLS 4.1 Description The boiler connections shall be performed by a qualified professional only . Strict compliance with these operating and connecting instructions is a precondition for the correct operation of the boiler 1. On / Off switch. 2. Burner switch: tu[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 15 ASSEMBL Y 4.3 Electrical Connections The electrical wiring has been carefully checked in the factory and the internal connections of the control panel must not be modified in any event. The electrical connections of the boiler shall be made in compliance with applicable standards[...]
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16 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing - Install domestic hot water sensor cable A (e.g. for Buccaneer GT) as shown and fix it with plastic clips B . - Insert the sensor in the thimble tube of the tank. ASSEMBL Y - Connect as directed in the diagram on the following pages. - Insert the bulb of the limiting thermostat [...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 17 ASSEMBL Y 1. Instructions for use Regulating the storage temperature of hot water for sanitary systems: The regulating button A allows for the average temperature of stored sanitary hot water to be adjusted between 10 and 80ºC, with a hard point at 6 (about 60ºC). In the event [...]
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18 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing - Introduce the bulb G of the limiter thermostat into the boiler pocket. - Connect the charging pump to the boiler control console, ensuring that the terminals live (L), neutral (N) and earth ( ) are properly attached. - Connect the probe bulb to the boiler control console. - Int[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 19 ASSEMBL Y 4 . 6 Heating and Domestic Hot W ater Installation (with MB1 module) 4.7 Connecting the Burner The boiler is fitted with a cable with a 7-pin European connecting plug which can be plugged into the socket supplied with the burners (see the instructions supplied with the [...]
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20 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 5. COMMISSIONING ASSEMBL Y - Ensure connections are watertight. - V ent the tank heat exchanger as follows: 1. Unscrew the auto vent cap (P)* a few turns. 2. Turn the antisyphon valve screw 10 to open position (O) 3. Close the vent (P)* when water flows continuously . 4. Return t[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 21 SERVICING 6. MAINTENANCE AND PERIODIC CHECKS • Safety valve or group • Magnesium anode The magnesium anode must be checked at least every two years. Starting with the first check and taking account of the wear to the anode, the frequency of the following checks must be decide[...]
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22 Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing NOTES[...]
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Buccaneer GT , Falcon GTE - Installation, Assembly & Servicing 23 NOTES[...]
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Caradon Plumbing Limited, P .O. Box 103, National Ave, Kingston upon Hull, HU5 4JN. T elephone: 01482 492 251 Fax: 01482 448 858. Registration No. London 322 137. Caradon Plumbing Limited pursues a policy of continuing improvement in the design and performance of its products. The right is therefore reserved to vary specification without notice. Te[...]