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I.C.T.C. Holdings Corporation 1150GSD manual

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Table of contents for the manual

  • Page 1

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 41 AIRLESS SPRAY EQUIPMENT SAFETY, OPERATING AND MAINTENA NCE I NSTRUCT IONS AND PARTS LIST Do Not attempt to operate this machine until you have read and unde rstand ALL safe ty pre cautions and ope r ating instructions. Eq u i p m ent a nd c h em i c a ls wh en u s ed i m p ro p er l y c a n be[...]

  • Page 2

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 1 H.E.R.O. W ARRANTY H.E.R.O. INDUSTRIES LTD., gu arantees this airless pump to be free of defect s in materi als and workmanship to the origin al own er, for a period of one ful l year fr om the da te of pu rcha se. The warra nty entitle s the owne r to par ts r eplacem ent a t no cha rge. The p[...]

  • Page 3

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 2 T ABLE OF CONTENTS For greatest user satisfaction, please familiarize y ourself with all maintena nce and ope rational instruc tions Important Safety Precautions .................................................................................................. .... 3-4 Introduction ............[...]

  • Page 4

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 3 WARNING NEVER PLACE FINGE RS NEAR SPRAY TIP OF GUN. NEVER POINT GUN TOWARD ANY PART OF YOUR BODY, OR THA T OF ANY OTHER P ERSON. MATERIAL ISSUING FROM THE SPRAY TIP IS AT HIGH PRESSURE . IF FINGERS, OR ANY PART OF THE BODY ARE PLACED NEAR TH E TIP OF THE SPRAY GUN, IT IS POSSIBLE THAT THE SPRAY[...]

  • Page 5

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 4  ALWAYS set trigger lock on gun in "L OCKED" position when not in use, wit h gun locked close.  ALWAYS check connections a nd fittings for tightness be fore oper ating the unit.  ALWAYS locate the unit in a well ventilated a rea a minimum of 25 f eet from t he spray area . ?[...]

  • Page 6

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 5 inconvenience and mess of overspray . You are spraying paint, not air, and the paint is driven to t he painting surface in a clean, fan shaped spray which penetrates all cracks and corners. To attain these results, you must adjust the pre ssure as low as possible. We recomme nd that you beco me[...]

  • Page 7

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 6 tightened the siphon hose will no longer swivel or move, as such, ensure the siphon ho se is posi tioned in the desired dire ction pri or to making the final t ightening . The desir ed position is s traig ht back from th e intake. Use caution to avoi d over tig htening whic h may result in cra [...]

  • Page 8

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 7 SETTING UP T O SPRA Y - CONTINUED 10. Turn pressure control knob (ref# 75) counter clockwise to lowest pressure setting. 11. Observe and perform all pre-operation checks as required by the eng ine manufacturer, ( Honda ). S ee your Honda owner’s manual. 12. Start engine. See Honda owner’s m[...]

  • Page 9

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 8 FLUSHING THE UNIT A T SHUTDOWN OR COL OR CHANGE If shutti ng down f or a s hort period of time, it is s ufficient to trigge r the gun to relieve pressure. Then set the safet y lock on gun to "locked" position with t he gun locked cl osed and imm erse the gun in a cont ainer of the cor[...]

  • Page 10

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 9 NEV ER LEAVE THE UNIT UN DER PRES SURE WH EN NOT SPRAYING ( ENGINE TU RNED OFF). RELIEVE PRESSURE BY TRIGGERING GUN. NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM, EV EN OVERNIGHT.  NEVER attempt to start the engine when the unit is under pressure. Relieve pressure and follow i[...]

  • Page 11

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 10 SUGGESTIONS AND TECHNIQUE A g ood airless spray application is the result of many factors. Surface prepar ation, which includes cleaning and degreasing, priming, material compatibility , qualit y finish product and correct application technique, are all important to the finishe d results. The [...]

  • Page 12

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 11 SPRA Y TIP SELECTION Poor Good Tailing Good Pattern Fog, Overspray FIG. FIG. FIG. FIG. FIG. FIG.[...]

  • Page 13

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 12 TIP SIZE FOR APP LICATION OF .021 Ex terior Latex on large unobstructed areas.(max. size allowed) ( 60 OZ. ) .018 Interior Latex, Ex terior Latex, Shake Paint, E xterior Flat Paints. ( 46 OZ. ) .015 Alk yd Flat Enamel, Interior L atex, Semi-Gloss Enamel, Stains. ( 30 OZ. ) .013 Fine ground Glo[...]

  • Page 14

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 13 build and then deliver or have an output of pressure. Once you have a basic understanding of the operation o f the equipment a nd the effec t create d in one area a nd how it will effect ope ration in another area , you will be better able to diagnose and make repairs. All H.E.R.O. hydrapulse [...]

  • Page 15

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 14 TROUBLESHOOTING The backward movement of the piston, creates a vacuum in the h ydraulic system. This causes th e hydraulic outgo valve to close and the hy draulic intake valve to open (fig # 1). Opening of the hy draulic intake valve allows a new suppl y of hydraulic oil to enter the s ystem, [...]

  • Page 16

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 15 PAINT OUTGO VALVE ( REF # 26, P ART# 4-611C ) The paint outgo valve monitors and c ontrols the flow of spray materials a s it leaves the spraye r. It also works togethe r with the paint inta ke valve, to bu ild paint pr essure a s specified by the setting made by the hydra ulic outgo valve (pr[...]

  • Page 17

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 16 PRESSURE TEST To verify the operation of an airless sprayer, use of pressure gauge is required. A pressure gauge (min. 30 00 psi) installed at the gun, using a new .021 tip, and not less than 50 feet of H.E.R.O. airless spray hose is needed. If you do not have access to these items, your local[...]

  • Page 18

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 17 GASOLINE ENGINE WON'T START/RUN 1. Pump under pressure. (reduce pressure setting by turning pressure control knob counter-clockwise , trigger gun to relieve pressure). 2. Fuel line valve closed. ( open fuel line valve. See Honda owners manual ). 3. Engine switch in “OFF” position. ( t[...]

  • Page 19

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 18 TOTAL LOSS OF PRESSURE, HYDRA PULSE MEMBRANE HAS NO MOVEMENT OR MOVEMEN T CAN BE S TOPPED. ( SEE "H YDRAPULSE M EMBRANE TEST") 1. H ydraulic intake valve (ref# 66) defective. (remove h ydraulic feed line,(ref# 67), from hydraulic intake valve. Plug hydraulic feed line so h y draulic [...]

  • Page 20

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 19 Replace or tighten as requi red). 2. P iston seals (ref# 91) worn. (remove and replace pi ston seals, followi ng closely the detailed instructions on page 24-25). CORRECT ST ATIC PR ESSU RE, BUT REDU CED SPR AYING PRE SSURE (Check with pressure gauge, see page 16 for details ). 1. Spray tip wo[...]

  • Page 21

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 20 2. Paint hose incorrect type. (replace with genuine top quality H.E.R.O. airless spray hose. Steel braided hose is not recommended ). 3. Too short a length of hose. (minimum 50' of airless spray hose is required. Replace or add hose until a minimum of 50' is being used). FLUID BEING [...]

  • Page 22

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 21 1. Prime not closed tightly . (tighten valve stem,(ref# 46) further) 2. Prime valve worn. ( install prime valve repair kit, (ref# 42). See page 27 for detailed instructions.) SPRAY PATTERN IS SPOTTY OR UNEVEN 1. Pressure is too low. (incr ease pre ssure slowly until problem is corre cted ). 2.[...]

  • Page 23

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 22 TOOLS REQUIR ED -1/4" Allen wre nch -1/2" Open end wrench (2) -4-45-3 (accessory item) -Torque wrench Removal 1. Remove the eight bolts securing the material head (ref# 21) to the hy draulic head (ref# 59). 2. Remove the mater ial head c u s h i o n (ref# 22) and replace wit h the ne[...]

  • Page 24

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 23 TOOLS REQUIR ED -5/16" Allen wrench -vise -torque wrench -screwdriver 1. Remove the four bolts (ref# 9) and pull intake endcap (ref# 11), from the pump. The endcap should separate from the material head ( ref# 21), with the ball gu ide (ref # 17) attac hed. If the ba ll guide remains in t[...]

  • Page 25

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 24 (REF# 9 0) SPECIAL NO TES All gas driven uni ts must remain level at all tim es. Tipping of th e units will cause the oil fro m the engine cran kcase to flow in to the engine ai r cleaner, carburetor and cylinder head. This will cause starting and running difficulties. Keep unit level duri ng [...]

  • Page 26

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 25 8. Ex amine all parts for wear or damage. Replace as required. 9. Fill the cente r cavity of piston rod sea t until flush w ith gre ase. Slide se at into piston with conca ve side (filled with grea se) facing out. 10. Lightly grease the ball end of piston rod. Push pi ston rod into piston unt [...]

  • Page 27

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 26 - 1" wren ch - vise - Teflon tape 1. Open prime valve, (ref# 36) in order to release pressure from the material side of pump. 2. Remove pressure control knob, (ref# 75) and pull P. C. stem, (ref# 78) out t o internal stop, thereby releasing hydraulic pressure. 3. Disconnect outgo tee, (re[...]

  • Page 28

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 27 TOOLS REQUIRED -5/16" wrench -3 / 6 4 " A l l e n wrench 1. O p e n p r i m e valve, (ref# 36) to release pressure from material side of pump. 2. Remove prime valve re turn hose, (re f# 51) from pr ime valve re turn fitting , (ref# 50). 3. P lace wrench on prime valve connector, (ref[...]

  • Page 29

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 28 TOOLS REQUIRED -1" wrench -11/16" wrench 1. Remove pressure control knob, (ref# 75) and pull P.C. stem, (ref# 78) out to the internal stop (1/16" to 1/8") thereby releasing hydraulic pressure. 2. Remove h ydraulic return line, (ref# 73) from P.C. fitting , (ref# 78). 3. P l[...]

  • Page 30

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 29 114 HOSE, AIRLESS PAI NT 50' X 1/4" 115 HOSE, AIRLESS PAI NT 25' X 1/4" 117 HOSE, AIRLESS PAI NT 50' X 3/8" 3-WHIPEND WH IPEND, 3' X 3/8" 620-VHS SERVICE VIDEO TAPE, VHS F ORMAT 621-BETA SERVICE VIDEO TAPE, BETA F ORMAT 620-H2O HOW TO OPERATE VIDEO TAPE,[...]

  • Page 31

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 30 REF PA RT # DES CRIPTION QTY 1 4-235 SIPHON ASSEM BLY COMP LETE, ( Re f# 2-7, 53-55 ) ASSY 2 187A SCREEN, Siphon, Coarse 1 3 ***NOT USED*** 4 689A TUBE, Siphon, Metal, 5 Gal. 1 5 4-7184B HOSE, Siphon, 30”L x 1” ID 1 6 1/75-3 CL A MP 2 7 667-27-AP BARB, Hose to Elbow, 1” 1 8 667-26-AP ELB[...]

  • Page 32

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 31 REF PART # DESCRIPTION QTY 32 20 SWIV EL 1 33 4-6656 REPAIR KIT ( Ref# 25, 28, 30 ) KIT 34 4-6657 OVERHAUL KIT ( Ref# 25, 28-30 ) KI T 35 13-1 TEE, Female x Male x Male 1 36 4-603 PRIME VA LVE COMP LETE ( Ref# 37-50 ) ASSY 37 14A CONNECTOR, 1/4 x 1/4 1 38 603-1 BODY, P.V. 1 39 603-3 WASHER, Co[...]

  • Page 33

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 32 REF PA RT # DES CRIPTION QTY 63 35B CROSSBL OCK, Stee l 1 64 36 CAPSCREW, HX. HD., 5/16NC x 3", Gr. 5 6 65 HW5050P WASHER, 5/16" SAE 6 66 4-30 VACUUM VALVE 1 67 4-31G FEED LINE, LVO, C/W Fittings, Inc ludes ref# 68 1 68 31-1 OR IF IC E, M et e ri n g 1 69 4-45A TANK, Complete With Fi[...]

  • Page 34

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 33 P AR T S LIST Please order parts b y the appropriate part number and not b y referen ce number. The quantity required, per unit, is shown for each part number. Part numbers in bold text indicate whole assemblies or kits. These parts may also be purchased individuall y REF PA RT # DES CRIPTION [...]

  • Page 35

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 34 REF PA RT # DES CRIPTION QTY 125 45B BRACKET, For H ydraulic Tank 1 126 45D PAD, For Hydraulic Tank NOT SHOWN 1 127 45C STRAP, For Hy d raulic Tank 2 128 HW1010P CAPSCREW, HX HD, 1/4NC x 1/2” 2 129 64 BAR, Motor Mounting 2 130 66 SHI M 2 131 HW1080P CAPSCREW, HX HD, 5/16NC x 1-3/4 8 132 4-66[...]

  • Page 36

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 35 110 111 146 132 141 135 139 144 145 109 108 121 Motor Part 147 112 109 113 137 7 4 6 2 52 5 53 53 51 107 6 121 131 130 8 107 133 138 1 114 148 130 121 131 116 117 129 124 141 140 144 145 143 142 134 1 150GSD P AR TS SCHEM A T IC[...]

  • Page 37

    H.E.R.O. INDUSTRIES 1150GSD MANUAL - “B” VERSION 36 21 19 18 17 16 15 14 13 9 10 11 12 20 57 56 55 54 58 22 25 26 32 37 35 36 74 121 120 115 116 11 121 120 96 97 119 62 127 126 125 128 71 72 69 95 98 70 100 102 101 105 122 60 59 67 104 90 103 98 106 99 121 120 96 123 97 118 120 121 123 117 116 121 121 120 124 65 64 68 63 61 62 66 73[...]