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Icom IC-F5061 manual

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Table of contents for the manual

  • Page 1

    S-14319XZ-C1 F eb . 2007 VHF TRANSCEIVERS[...]

  • Page 2

    This ser vice manual describes the latest ser vice information f or the IC-F5061/F5062/F5063 VHF TRANSCEIVERS at the time of publication. NEVER connect the transceiv er to an A C outlet or to a DC power supply that uses more than 15 V . This will ruin the transceiv er . DO NO T e xpose the transceiv er to rain, sno w or any liquids. DO NO T re v er[...]

  • Page 3

    CONTENTS SECTION 1 SPECIFICA TIONS SECTION 2 INSIDE VIEWS SECTION 3 DISASSEMBL Y INSTRUCTIONS SECTION 4 OPTIONAL UNITS INST ALLA TIONS SECTION 5 CIRCUIT DESCRIPITON 5-1 RECEIVER CIRCUITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-2 TRANSMITTER CIRCUITS . . . . . . . . . . . .[...]

  • Page 4

    1 - 1 SECTION 1 SPECIFICA TIONS [USA] [EXP] [EUR] GENERAL • F requency cov erage 136–174 MHz • T ype of emission Wide 16K0F3E (25.0 kHz) Middle – 14K0F3E (20.0 kHz) Narrow 11K0F3E (12.5 kHz) 8K10F1E/D (12.5 kHz) 4K00F1E/D(6.25 kHz) 8K50F3E (12.5 kHz) 4K00F1E/D (6.25 kHz) • Number of programab le channels max. 512 channels (128 zones) • [...]

  • Page 5

    2 - 1 SECTION 2 INSIDE VIEWS IF IC (IC170: T A31136FNG) LCD DRIVER (IC501: S1D15206F) FRONT CPU (IC503: HD64F3687) FRONT CPU CLOCK (X501: CR-764) AF SWITCH/AMP (IC1: NJM12902V) BBIC CLOCK (X2: CR-765) AF LPF (IC7: NJM12902V) CPU CLOCK (X5: CR-764) REF OSC (X1: CR-826) PLL IC (IC4: LMX2352TM) LEVEL CONV . (IC19: DS14C232TM) VCO • FRONT UNIT • MA[...]

  • Page 6

    3 - 1 SECTION 3 DISASSEMBL Y INSTRUCTION 1. Remo ving the front panel q T urn the transceiver’ s power OFF , then disconnect the DC power cab le w Unscre w the 4 bottom screws , then remov e the bottom cov er from the transceiv er in the direction of the arrow . 2. Remo ving the MAIN UNIT q Unscrew 7 scre ws A , and unsolder 3 points B . e Remov [...]

  • Page 7

    4 - 1 SECTION 4 OPTIONAL UNITS INST ALLA TION A sponge with an adhesiv e strip has been added to optional units (UT -96R, UT -108R, UT -109R, UT -110R, UT -119R, UT -119H, UT -124, UT -124R). Remov e the bottom protectiv e papar , and attach the sponge to the specifi ed position on the optional units as below . P BEFORE INST ALLING OPTIONAL UNITS [...]

  • Page 8

    P Optional UT -96R or UT -119H installation Install the optional UT -96R or UT -119H unit as follo ws: q T urn the power OFF , then disconnect the DC power cable . w Unscrew the 4 co ver scre ws , then remov e the bottom cov er . e Install the UT -96R to J1 and the UT -119H to J2 as shown in the diagram belo w . r Remov e the protectiv e paper from[...]

  • Page 9

    5 - 1 SECTION 5 CIRCUIT DESCRIPTION 5-1 RECEIVER CIRCUITS RF CIRCUITS The antenna s witching circuit toggles between the receiv e (RX) line and transmit (TX) line. RF amplifi er amplifi es the received signals within the frequency co v erage. Received signals from the antenna are passed through Lo w P ass filter (LPF; L40, C369, C370), TX power d[...]

  • Page 10

    5 - 2 The processed AF signals from the base band IC (IC2) are passed through the AF mute s witch (IC8, pins 3, 4) and D/A conv er ter (IC6, pins 15, 16) f or le vel adjustment. The lev el adjusted AF signals are amplified by AF amplifier (IC22). The amplified AF signals are then; - Output from D-sub 25 pin connector (CONNECT UNIT; J602). or - Buff[...]

  • Page 11

    5 - 3 TX PO WER AMPLIFIERS The transmit signal from the TX VCO is amplified to the transmit output le v el by the tr ansmit amplifi ers. The TX VCO output signal from b uff er amplifier (Q29) is applied to the YGR amplifier (Q30) via the TX/RX switch (D24). The amplified TX signal is passed through the LPF (L29, L30, C269−C271, C290), and applie[...]

  • Page 12

    5 - 4 PLL IC The PLL circuit provides stab le oscillation of the transmit frequency and receive 1st LO frequency . The PLL output frequency is controlled by the divided r atio (N-data) from the CPU . The applied signals are divided at the prescaler and programmab le counter according to the control signals (“SSO , ” “PLST” and "SCK”)[...]

  • Page 13

    5 - 5 • CPU (MAIN UNIT ; IC14) Pin No. Po r t Name Description 1 D SDA Outputs serial data to the D/A converter (IC20, pin 6). 2 D AST Outputs strobe signal to the D/A conv er ter (IC4, pin 6). 3 SIDE3 Input por t for [Side3] k ey (S4). "Low"=When the k ey is pushed. 4−7 CBI0−3 Input por ts for [R O T AR Y SELECT OR] (S701). 10 SSO [...]

  • Page 14

    6 - 1 SECTION 6 ADJUSTMENT PR OCEDURES 6-1 PREP ARA TION When adjusting IC-F5060 series transceiver , CS-F5060 CLONING SOFTW ARE, CS-F5060 ADJ ADJUSTMENT SOFTW ARE (Re v . 1.0 or lat- er), RS-232C cable , JIG cab le (modifi ed OPC-1122/U CLONING CABLE ; see the page 6-2) and the f ollowing test equipments are required. EQUIPMENT GRADE AND RANGE EQ[...]

  • Page 15

    6 - 2 • CONNECTION Modulation analyzer Attenuator 50 dB or 60 dB to the antenna connector to DC cable Standard signal generator –127 to –17 dBm (0.1 V to 32 mV) CA UTION: DO NO T transmit while SSG is connected to the antenna connector . RF power meter (50 Ω) 1–60 W [USA] 1–30 W [EUR], [EXP] DC power supply 13.6 (13.2) V / 20 A [USA] 13[...]

  • Page 16

    6 - 3 NO TE : The abov e screen is an e xample only . Each transceiver has its o wn specific values f or each setting. • ADJUSTMENT SOFTW ARE WINDO W T ransmit output power Modulation balance FM deviation CTCSS/DTCS deviation Squelch lev el Reference frequency RX sensitivity (Auto .) RX sensitivity (Manu.) PLL lock V oltage (Preset) S-meter FM de[...]

  • Page 17

    6 - 4 6-2 FREQUENCY ADJUSTMENT Select an adjustment item using [ ↑ ] / [ ↓ ] k eys , then set to the specifi ed value using [ ← ] / [ → ] ke ys on the connected PC’ s keyboard. ADJUSTMENT ADJUSTMENT CONDITION UNIT OPERA TION V ALUE PLL LOCK VO L T AG E (adjustment) [RX L V A1] 1 Set the preset v alue of [L V (RX1)], [L V (RX2)] and [L V [...]

  • Page 18

    6 - 5 6-3 TRANSMIT ADJUSTMENT Select an adjustment item using [ ↑ ] / [ ↓ ] k eys , then set to the specifi ed value using [ ← ] / [ → ] ke ys on the connected PC’ s keyboard. ADJUSTMENT ADJUSTMENT CONDITION UNIT OPERA TION V ALUE OUTPUT PO WER [P ower (Hi)] 1 • Channel : CH 5 • T ransmitting Rear panel Connect an RF power meter to t[...]

  • Page 19

    6 - 6 6-4 RECEIVE ADJUSTMENT Select an adjustment item using [ ↑ ] / [ ↓ ] k eys , then set to the specifi ed value using [ ← ] / [ → ] ke ys on the connected PC’ s keyboard. ADJUSTMENT ADJUSTMENT CONDITION UNIT LOCA TION V ALUE RECEIVE SENSITIVITY [BPF (T1) C] [BPF (T2) C] NO TE: “ RECEIVE SENSITIVITY” must be adjusted bef ore “S-[...]

  • Page 20

    7 - 1 SECTION 7 P ARTS LIST M.=Mounted side (T: Mounted on the T op side, B: Mounted on the Bottom side) [FRONT UNIT] REF ORDER DESCRIPTION M. H/V N O. NO. LOCA TION IC501 1130009121 S.IC S1D15206F00A200 B 33.1/19.5 IC502 1110005771 S.IC S-80942CNMC-G9CT2G B 61.4/9.7 IC503 1140010771 S.IC HD64F3687FPV B 62.1/25.2 IC504 1130007111 S.IC TC7W04FU (TE1[...]

  • Page 21

    7 - 2 M.=Mounted side (T: Mounted on the T op side, B: Mounted on the Bottom side) [MAIN UNIT] REF ORDER DESCRIPTION M. H/V N O. NO. LOCA TION IC1 1110005340 S.IC NJM12902V -TE1 T 82.3/12.9 IC2 1110006221 S.IC AK2346P-E2/P B 44.7/11.7 IC3 1140013200 S.IC CD4053BPWR B 58.7/9.3 IC4 1130010100 S.IC LMX2352TMX/NOPB T 82.9/46 IC5 1110003491 S .IC T A311[...]

  • Page 22

    7 - 3 M.=Mounted side (T: Mounted on the T op side, B: Mounted on the Bottom side) [MAIN UNIT] REF ORDER DESCRIPTION M. H/V N O. NO. LOCA TION R1 7030005060 S.RES ERJ2GEJ 333 X (33 k) B 38.1/5.8 R2 7510001730 S.TMR ERTJOEP 473J T 90.4/35.6 R3 7030005050 S.RES ERJ2GEJ 103 X (10 k) T 79/11.9 R4 7030005700 S.RES ERJ2GEJ 274 X (270 k) B 88.5/18.9 R5 70[...]

  • Page 23

    7 - 4 M.=Mounted side (T: Mounted on the T op side, B: Mounted on the Bottom side) [MAIN UNIT] REF ORDER DESCRIPTION M. H/V N O. NO. LOCA TION R221 7030005050 S.RES ERJ2GEJ 103 X (10 k) B 44.4/49.8 R222 7030005090 S.RES ERJ2GEJ 104 X (100 k) B 17.7/33.9 R223 7030005090 S.RES ERJ2GEJ 104 X (100 k) B 16.2/33.9 R224 7030005050 S.RES ERJ2GEJ 103 X (10 [...]

  • Page 24

    7 - 5 M.=Mounted side (T: Mounted on the T op side, B: Mounted on the Bottom side) [MAIN UNIT] REF ORDER DESCRIPTION M. H/V N O. NO. LOCA TION C54 4030018080 S.CER ECJ0EB1H182K T 59.1/11.5 C55 4030016790 S.CER ECJ0EB1C103K T 64.5/57 C56 4030017620 S.CER ECJ0EC1H100C T 87.7/35.5 C57 4030016930 S.CER ECJ0EB1A104K T 80.1/36.7 C58 4030017430 S.CER ECJ0[...]

  • Page 25

    7 - 6 M.=Mounted side (T: Mounted on the T op side, B: Mounted on the Bottom side) [MAIN UNIT] REF ORDER DESCRIPTION M. H/V N O. NO. LOCA TION C271 4030017390 S.CER ECJ0EC1H180J [EXP-01], [EUR-01] T 74.3/71.7 4030017400 S.CER ECJ0EC1H220J [USA-01] T 74.3/71.7 C272 4030016930 S.CER ECJ0EB1A104K T 7.9/39.5 C273 4030016930 S.CER ECJ0EB1A104K T 9.5/39.[...]

  • Page 26

    Screw abbre viations A, B0, BT: Self-tapping PH: P an head ZK: Black NI-ZU: Nickel-Zinc SUS: Stainless 8 - 1 SECTION 8 MECHANICAL P ARTS [CHASSIS P ARTS] REF ORDER DESCRIPTION QT Y . N O. N O. J1 6510004880 MR-DSE-01 1 MP1 8010020540 2979 CHASSIS 1 MP2 8930070860 O-RING (BM) 1 MP3 8110008960 2979 CO VER 1 MP4 8930070920 2979 D-SUB PLA TE 1 MP5 8510[...]

  • Page 27

    8 - 2 160 ( ) 161 ( ) 45 (1 25 / 32 ) 149.1 ( ) 15 ( 5 19 / 32 7 / 8 6 15 / 16 6 15 / 16 ) Unit: mm (inch) FRONT UNIT J1 (C) MP1 (C) MP10 (C) MAIN UNIT Black Red Unit abbreviations; (C) : CHASSIS P ARTS (F) : FRONT UNIT (M) : MAIN UNIT (CN) : CONNECT OR UNIT MP501 (F) SP501 (F) MP505 (F) MP506 (F) MP510 (F) DS501 (F) EP502 (F) MP503 (F) MP507 (F) R[...]

  • Page 28

    9 - 1 SECTION 9 BO ARD LA Y OUTS C1 C2 3 C C5 C6 7 C C8 C9 0 1 C C11 C12 C13 C14 5 1 C 6 1 C 8 1 C 1 2 C 2 2 C 3 2 C C25 C28 C29 C30 1 3 C 6 3 C C38 C40 C41 C42 C43 C44 7 4 C C49 0 5 C 1 5 C 2 5 C 3 5 C 4 5 C 5 5 C C56 7 5 C C58 9 5 C 0 6 C 3 6 C C64 5 6 C 6 6 C 7 6 C 8 6 C C69 C79 C84 1 9 C C92 C93 5 9 C 0 0 1 C 1 0 1 C 2 0 1 C 5 0 1 C 0 1 1 C 3 1[...]

  • Page 29

    9 - 2 4 C 7 1 C 9 1 C 0 2 C C24 C26 C27 C32 3 3 C 4 3 C C35 7 3 C C39 C45 C46 C48 0 7 C C71 C72 C73 C74 5 7 C C77 8 7 C 0 8 C 1 8 C C82 C83 5 8 C C86 C87 8 8 C C89 C90 4 9 C C96 7 9 C C98 C99 3 0 1 C C104 C106 C107 C109 C111 C112 C124 C125 7 2 1 C 9 2 1 C 0 3 1 C 9 4 1 C C150 0 6 1 C C175 6 7 1 C 7 7 1 C 8 7 1 C 5 9 1 C 6 9 1 C 7 9 1 C 8 9 1 C 9 9 [...]

  • Page 30

    10 - 1 SECTION 10 BLOCK DIA GRAM F5060 A3.indd 10-11 2007/02/27 16:23:12[...]

  • Page 31

    11 - 1 SECTION 11 V OL T A GE DIA GRAM CF20 CP506 47P C545 1M R530 47P C539 SML-311YT DS511 CP508 0.1 C503 MA2S111 D505 10K R557 2.2K R541 SML-311YT DS50 6 DA221 D502 DN S507 47P C520 CF20 CP507 SML-311YT DS507 47K R525 22K R55 5 0.001 C553 0.1 C549 DTA114EU Q50 3 CP509 100k R517 100K R559 P1 S502 100K R524 10 0 R523 0.1 C505 2.7K R534 CF20 CP505 S[...]

  • Page 32

    11 - 2 M62364F P IC6 1 VIN1 2 VOUT 1 3 VOUT 2 4 VIN2 5 VDD 6 LD 7 CLK 8 DI 9 VIN3 10 VOUT 3 11 VOUT 4 12 VIN4 13 VIN5 14 VOUT5 15 VOUT6 16 VIN6 17 DO 18 VDAREF 19 RESET 20 GND 21 VIN7 22 VOUT7 23 VOUT8 24 VIN8 1k R249 1k R262 C P06 S CP19 100 k R286 J CP1 0.001 C153 47K R162 10K R371 0 R69 100K R116 270K R91 C CP10 0.027 C222 1k R35 0.001 C380 330K[...]

  • Page 33

    11 - 3 0 .001 C331 4.7K R62 56K R253 0.1 C424 47 R12 M A2S111 D3 1 1k R8 0.001 C 193 8.2K R38 0.1 C11 0 .001 C189 0.001 C228 FL-40 1 FI3 1 IN 2 OUT 3 GND 4 GND 5 6 470P C198 27 R236 470P C207 M A2S077 D24 18P C215 0.01 C115 68N L16 3.3U L5 22P C173 10K R58 100 R192 0 R54 HVC375B D3 0 0.001 C302 CDBKB450KCAY24 X3 47 R156 1SV308 D6 6 0.001 C261 7P C3[...]

  • Page 34

    12 - 1 SECTION 12 HM-152 [CHASSIS P ARTS] REF ORDER DESCRIPTION QT Y . N O. N O. W1 8900014230 OPC-1471 1 W2 9028540010 AWG24 L=70 GRA Y 1 MP2 8210022100 2854 S-FRONT P ANEL 1 MP5 8210022120 2854 T OP P ANEL 1 MP6 8930067080 2854 PTT BUTTON 1 MP7 8610012570 2854 SW BUTTON 1 MP8 8210022110 2854 SIDE P ANEL MP9 8930067120 2854 PTT RUBBER 1 MP10 89300[...]

  • Page 35

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  • Page 36

    1-1-32, Kamiminami, Hirano-ku, Osaka 547-0003, J apan S-14319XZ-C1 © 2007 Icom Inc.[...]