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HUSTLER Automobile Accessories manual

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Table of contents for the manual

  • Page 1

    ••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler X-One Parts Manual[...]

  • Page 2

    t-2 113674 0711[...]

  • Page 3

    113674 0711 c-1 Table of Contents General Information Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Hardware Desc[...]

  • Page 4

    c-2 113674 0711 60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18 54" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 54" Rear Discharge Pulleys &[...]

  • Page 5

    113674_0711 1-1 General Information This Manual covers Hustler X-One models 930503, 930511, 930529, 930529US, 930537, 930537US, 930545, 930552, 930560, 930578, 930586, 930594, 931055, 931055US, 930503EX, 930511EX, 930529EX, 930537EX, 930545EX, 930552EX, 930560EX and 930594EX. Service Literature Options Available From Your Dealer Note: When ordering[...]

  • Page 6

    1-2 113674_0711 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a d[...]

  • Page 7

    113674_0711 2-1 Section 2 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Engine Guard Kaw FX850V Only . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Engine Guard. . . . . . [...]

  • Page 8

    2-2 113674_0711 Frame 8 4 8 7 1 2 7 5 6 9 3 5 5 1 2 3 10[...]

  • Page 9

    113674_0711 2-3 Frame NOTES: 1. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 2. EPA compliance plate. 3. Patent numbers plate. INDEX NO. PART NO. QTY. DESCRIPTION 1 550745 1 FRAME, 48" (WITH DECALS & HARDWARE) 550746 1 FRAME, 54" (WITH DECALS & HARDWARE) 550747[...]

  • Page 10

    2-4 113674_0711 Footrest 2 1 3 3 3[...]

  • Page 11

    113674_0711 2-5 Footrest NOTES: INDEX NO. PART NO. QTY DESCRIPTION 1 785493 2 LOWER STEP TREAD 2 550743 1 FLOOR PLATE (WITH STEP TREADS) 3 781880 5 BUMPER[...]

  • Page 12

    2-6 113674_0711 Engine Guard Kaw FX850V Only 2 7 8 3 3 4 6 5 5 2 1 8 15 10 13 15 14 14 3 18 11 17 12 13 16 17 9 16 9 17 19[...]

  • Page 13

    113674_0711 2-7 Engine Guard Kaw FX850V Only NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 113858 1 DEFLECTOR 2 068239 2 CS .500-13 X 4.500 HX G5 3 767962 8 FW .531 X 1.063 X .090 SAE 4 781567 2 NT .500-13 HX G8 ZY NL 5 602345 2 ANTI-SCALP SPACER 3.22 6 602263 2 SIDE ANTI-SCALP WHEEL 7 113678 1 MUFFLER SHIELD 8 603076 4 MUFFLER SHIELD SPACER 9 60106[...]

  • Page 14

    2-8 113674_0711 Engine Guard 2 7 8 3 3 4 6 5 5 2 1 8 15 10 13 15 14 14 3 18 11 17 12 13 16 17 9 16 19 17 9 20 22 23 21[...]

  • Page 15

    113674_0711 2-9 Engine Guard NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 113858 1 DEFLECTOR 2 068239 2 CS .500-13 X 4.500 HX G5 3 767962 8 FW .531 X 1.063 X .090 SAE 4 781567 2 NT .500-13 HX G8 ZY NL 5 602345 2 ANTI-SCALP SPACER 3.22 6 602263 2 SIDE ANTI-SCALP WHEEL 7 113704 1 MUFFLER SHIELD 8 603076 4 MUFFLER SHIELD SPACER 9 601069 6 CN .312-18 X[...]

  • Page 16

    2-10 113674_0711 Miscellaneous Decals NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 601908 1 SPARK ARRESTOR DECAL 2 603363 1 ANSI COMPLIANCE DECAL 1 2[...]

  • Page 17

    113674_0711 3-1 Section 3 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Brake . . . . .[...]

  • Page 18

    3-2 113674_0711 Hydraulic System 3 5 4 1 2 9 5 8 30 17 25 19 22 18 21 20 22 22 7 6 27 26 24 24 10 28 29 24 23 12 11 5 12 13 14 7 16 23 15 5 11 32 31[...]

  • Page 19

    113674_0711 3-3 Hydraulic System NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 032763 1 BREATHER CAP 2 032771 1 STRAINER 3 602896 1 HYDRO RESERVOIR 4 056069 1 CS .375-16 X .625 HX G5 5 767954 6 FW .406 X .812 X .060 SAE 6 041707 4 NT .437-14 HX G5 ZNYC 7 704742 8 FW .453 X .812 X .060 ZNYC 8 036244 2 CS .375-16 X 1.000 HX G5 9 601413 1 FILTER ELEMEN[...]

  • Page 20

    3-4 113674_0711 Steering 3 1 2 4 5 6 8 7 9 10 19 18 17 13 14 16 5 6 4 5 5 14 15 10 12 3 11 Steering Sub- Assembly[...]

  • Page 21

    113674_0711 3-5 Steering NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 053199 2 NT .500-13 HX JAM ZNYC 2 603055 2 SS 1/2-13 X 2.50 SH ZNYC 3 550744 1 STEERING COVER (WITH DECALS) 4 055822 4 CS .375-16 X .750 HX G5 5 767954 24 FW .406 X .812 X .060 SAE 6 054502 4 NT .375-16 HX GRD 5 ZNY 7 036244 4 CS .375-16 X 1.000 HX G5 8 781260 2 STEERING BAR GRIP[...]

  • Page 22

    3-6 113674_0711 Steering Sub Assembly 22 20 5 23 16 25 17 21 5 17 17 27 19 32 33 17 37 38 36 28 34 34 30 24 35 5 29 31 27 27 27 32 26 22[...]

  • Page 23

    113674_0711 3-7 Steering Sub Assembly NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 20 113578 2 STEERING ARM 21 086660 6 NT .375-16 HXZY NL 22 705178 6 CS .375-16 X 1.750 HX G5 23 348862 4 STEERLEVER BUSHING 24 797738 2 SS .500-13 X 2.00 SH ZY 25 034272 2 NT .312-18 HX G5 ZNYC 26 603078 2 FW .750 X 1.500 X .156 ZN 27 781153 6 BUSHING 28 712927 2 FW .3[...]

  • Page 24

    3-8 113674_0711 Pump Drive 1 2 1 8 9 11 12 17 18 20 21 22 16 25 26 27 15 15 14 13 13 5 4 6 4 3 19 24 23 22 28 2 2 14 7 10[...]

  • Page 25

    113674_0711 3-9 Pump Drive NOTES: 1. Torque to 45-48 ft-lbs. If fastener is loosened or removed, do not re-use. Replace with new fastener. Use only hand tools to install this fastener. 2. Torque to 12–15 ft-lbs. INDEX NO. PART NO. QTY. DESCRIPTION 1 051151 1 CS .500-13 X 5.000 HX G5 2 344267 1 FW .510 X 2.15 X .187 SPL 3 034272 2 NT .312-18 HX G5[...]

  • Page 26

    3-10 113674_0711 Brake STEERING LEVER 8 7 1 3 2 1 2 2 6 3 4 5 4 5 2 9 3 10 12 13 5 14 15 17 5 18 2 16 19 11 2 9[...]

  • Page 27

    113674_0711 3-11 Brake NOTES: 1. Included with wheel motor. 2. Torque to 220-240 ft-lbs. 3. Torque to 17 ft-lbs. INDEX NO. PART NO. QTY. DESCRIPTION 1 086660 2 NT .375-16 HXZY NL 2 767954 12 FW .406 X .812 X .060 SAE 3 765339 4 BUSHING 4 023655 4 NT .312-24 HX NL ZN 5 768523 20 FW .343 X .687 X .051/.080H 6 781583 2 BRAKE ROD 7 113215 1 RS BRAKE BE[...]

  • Page 28

    3-12 113674_0711[...]

  • Page 29

    113674_0711 4-1 Section 4 Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4[...]

  • Page 30

    4-2 113674_0711 Wheel & Tire 1 2 3 4 4 5 6 7 7 9 8 10 11 12 1[...]

  • Page 31

    113674_0711 4-3 Wheel & Tire NOTES: 1. Torque to 65-75 ft-lbs. INDEX NO. PART NO. QTY. DESCRIPTION 1 705954 2 CS .500-13 X 1.250 HX G5 ZN 2 344267 2 FW .510 X 2.15 X .187 SPL 3 712976 2 FW .531 X 1.375 X .125 ZNY 4 784223 4 BEARING 5 784603 2 SPACER 6 061101 2 NT .750-10 HXZY NL 7 025296 4 FW .760 X 1.625 X .08 ZNYC 8 602870 2 FORK 9 041475 2 C[...]

  • Page 32

    4-4 113674_0711 Wheel & Tire Breakdown 5 4 4 2 3 1 Front Wheel 782078 / 784058 6 3 7 8[...]

  • Page 33

    113674_0711 4-5 Wheel & Tire Breakdown NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 782284 1 TIRE 24 X 12-12 (USED WITH 48" & 54" DECKS) 781245 1 TIRE 24 X 12-12 (USED WITH 60" DECKS) 2 782086 1 WHEEL 12 X 8.50 (USED WITH 48" & 54" DECKS) 784066 1 WHEEL 12 X 8.50 (USED WITH 60" DECKS) 3 019521 2 TIRE VALVE [...]

  • Page 34

    4-6 113674_0711[...]

  • Page 35

    113674_0711 5-1 Section 5 Kawasaki FX691V & FX730V Engine . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Kawasaki FX850V Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Kawasaki Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Kohler CV730 & CV740 Engine . . . . . . . . . .[...]

  • Page 36

    5-2 113674_0711 Kawasaki FX691V & FX730V Engine 1 2 3 5 4 6 7 8 9 10 TO VAPOR TEE 5 10 18 16 17 27 26 19 21 22 23 24 25 2 BLK 1 2 6-PIN 2 1 TO FUEL VALVE 4 RED/PUR 2 3 20 25 1 11 12 13 13 14 15 20[...]

  • Page 37

    113674_0711 5-3 Kawasaki FX691V & FX730V Engine NOTES: 1. Supplied with the engine. 2. Part of the mower’s main wire harness. 3. Contains a 40 amp fuse. 4. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the capscrew if removed or loosened. Use only hand tools to install this fastener. INDEX NO. PART NO. QTY. DESCRIPTION 1 N/A 1 KAW FX69[...]

  • Page 38

    5-4 113674_0711 Kawasaki FX850V Engine 1 17 16 15 7 14 8 6 10 11 1 15 21 11 20 18 19 18 13 4 2 2 7 9 2 3 5 4 4 12 BLK 2 RED/ PUR 1 2 3 6-PIN TO VAPOR TEE TO FUEL VALVE 12[...]

  • Page 39

    113674_0711 5-5 Kawasaki FX850V Engine NOTES: 1. Supplied with the engine. 2. Part of the mower’s main wire harness. 3. Contains a 40 amp fuse. 4. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the capscrew if removed or loosened. Use only hand tools to install this fastener. INDEX NO. PART NO. QTY. DESCRIPTION 1 N/A 1 KAW FX850V ENGINE 2 7[...]

  • Page 40

    5-6 113674_0711 Kawasaki Engine Service Parts NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 785261 1 AIR CLEANER ELEMENT 2 785279 1 SAFETY FILTER ELEMENT 3 602581 1 KAWASAKI ENGINE OIL FILTER (FX691V & FX730V ONLY) 603138 1 KAWASAKI ENGINE OIL FILTER (FX850V ONLY) 4 068478 1 FUEL FILTER 3 1 2[...]

  • Page 41

    113674_0711 5-7 This page intentionally left blank.[...]

  • Page 42

    5-8 113674_0711 Kohler CV730 & CV740 Engine 2 1 6 10 7 8 4 13 24 23 7 1 17 11 RED BLK 12 10 2 RED 2 3 18 18 19 7 20 14 1 9 16 7 22 TO FUEL VALVE TO VAPOR TEE 6-PIN 2 5 2 BLK 15 21 3 16 25 15 15 4 A B[...]

  • Page 43

    113674_0711 5-9 Kohler CV730 & CV740 Engine NOTES: 1. Supplied with the engine. 2. Part of the mower’s main wire harness. 3. Contains a 40 amp fuse. 4. Torque to 30 ft-lbs. INDEX NO. PART NO. QTY. DESCRIPTION 1 N/A 1 ENGINE, KOHLER CV730 N/A 1 ENGINE, KOHLER CV740 2 788943 1 AIR FILTER INDICATOR 3 601216 1 ELBOW STREET FITTING 4 796672 1 OIL [...]

  • Page 44

    5-10 113674_0711 Kohler ECV749 Engine 1 3 2 4 5 11 6 7 9 12 13 5 16 17 17 15 18 19 7 8 20 21 22 24 22 24 25 23 5 5 5 1 6-PIN 2 2 RED 3 2 2 BLK 1 4 A B 1 8 7 10 14 5[...]

  • Page 45

    113674_0711 5-11 Kohler ECV749 Engine NOTES: 1. Supplied with the engine. 2. Part of the mower’s EFI wire harness. 3. Contains a 40 amp fuse. 4. Torque to 30 ft-lbs. 5. Torque to 50–60 in-lbs. INDEX NO. PART NO. QTY. DESCRIPTION 1 602812 1 ENGINE, KOHLER ECV749 2 601216 1 ELBOW STREET FITTING 3 788943 1 AIR FILTER INDICATOR 4 789131 1 FAN CAP 5[...]

  • Page 46

    5-12 113674_0711 Kohler Engine Service Parts NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 602587 1 MAIN AIR FILTER ELEMENT 2 602586 1 AIR FILTER PRECLEANER 3 747303 1 KOHLER ENGINE OIL FILTER 4 068478 1 IN-LINE FUEL FILTER (CV730 & CV740 ONLY) 603108 1 IN-LINE FUEL FILTER (ECV749 ONLY) 3 4 1 2[...]

  • Page 47

    113674_0711 5-13 This page intentionally left blank.[...]

  • Page 48

    5-14 113674_0711 Fuel System-Tanks & Fuel Lines (without Carbon Canister) 4 5 7 5 4 1 6 10 9 10 9 10 3 2 5 8 5 9 10 5 4 3 1 1 1 1 9 12 14 12 13 11 4 6 A B C D E[...]

  • Page 49

    113674_0711 5-15 Fuel System-Tanks & Fuel Lines (without Carbon Canister) NOTES: 1. Torque to 20 ft-lbs. INDEX NO. PART NO. QTY. DESCRIPTION 1 602989 1 RS FUEL TANK 2 602990 1 LS FUEL TANK 3 602916 2 RATCHETING GAS CAP, 3.5" 4 000323 10 HOSE CLAMP 5 015818 101" 1/4" FUEL LINE 6 745059 1 FUEL VALVE 3-WAY 7 603025 1 PLASTIC TEE, 1/[...]

  • Page 50

    5-16 113674_0711 Fuel & Evap Service Parts (without Carbon Canister) NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 15 603158 1 ROLLOVER VALVE & GROMMET 16 785295 1 SUCTION HOSE GROMMET 17 601530 1 SUCTION HOSE ASSY 33.5” 18 603161 1 VACUUM BREAKER FILTER 15 16 17 18[...]

  • Page 51

    113674_0711 5-17 This page intentionally left blank.[...]

  • Page 52

    5-18 113674_0711 Fuel System-Tanks & Fuel Lines (with Carbon Canister) 2 3 1 4 5 7 8 B 1 5 A 7 8 1 4 6 6 4 1 7 8 9 10 12 11 10[...]

  • Page 53

    113674_0711 5-19 Fuel System-Tanks & Fuel Lines (with Carbon Canister) NOTES: 1. Torque to 20 ft-lbs INDEX NO. PART NO. QTY. DESCRIPTION 1 602916 2 RATCHETING GAS CAP, 3.5" 2 602989 1 RS FUEL TANK 3 602990 1 LS FUEL TANK 4 000323 12 HOSE CLAMP 5 015818 131" 1/4" FUEL LINE 6 745059 1 FUEL VALVE 3-WAY 7 712919 10 FW .406 X 1.00 X.1[...]

  • Page 54

    5-20 113674_0711 Fuel System-Tanks & Vapor Lines (with Carbon Canister) 13 5 5 9 D C 4 15 14 5 E 5 F 4 9 2 3 1 1 12 4 10 10 10 12 10 11[...]

  • Page 55

    113674_0711 5-21 Fuel System-Tanks & Vapor Lines (with Carbon Canister) NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 13 603025 1 PLASTIC TEE, 1/4" 14 602982 2 CARBON CANISTER, 9 GAL. 15 602980 4 3.0" CUSHIONED CLAMP FUEL LINE LENGTHS 30" RIGHT TANK TO RIGHT CARBON CANISTER (VAPOR) 18" RIGHT CARBON CANISTER TO TEE (VAPOR) 30&qu[...]

  • Page 56

    5-22 113674_0711 Fuel & Evap Service Parts (with Carbon Canister) NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 603158 1 ROLLOVER VALVE & GROMMET 2 785295 1 SUCTION HOSE GROMMET 3 601530 1 SUCTION HOSE ASSY 33.5" 4 603161 1 VACUUM BREAKER FILTER 5 602982 1 CARBON CANISTER, 9 GAL. 1 4 2 3 5[...]

  • Page 57

    113674_0711 6-1 Section 6 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Instrument Panel EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6[...]

  • Page 58

    6-2 113674_0711 Battery NEGATIVE BATTERY CABLE 7 6 5 1 4 6 5 2 3 4 5 8 POSITIVE BATTERY CABLE BATTERY 8[...]

  • Page 59

    113674_0711 6-3 Battery NOTES: INDEX NO. PART NO. QTY. DESCRIPTION 1 113147 1 BATTERY STRAP 2 075994 2 CS .250-20 X 3.250 ZNYC 3 768515 2 FW .281 X .625 X .051/.080H 4 024927 2 NT .250-20 HX GR.5 ZNYC 5 029868 4 LW .250 INT-EXT TOOTH Z 6 055939 2 CS .250-20 X .750 HX G5 7 771428 1 RED BATTERY CABLE BOOT 8 000331 2 WIRE TIE, SMALL/SHORT[...]

  • Page 60

    6-4 113674_0711 Instrument Panel 1 1 4 5 17 2 6 3 7 10 11 9 3 13 11 12 14 15 16 8 18 15 14 19 20 20 21 22 17 BLK ORG FUSE SIZE AND LOCATION 20a 10a YEL/BLK ORG 2 1 25[...]

  • Page 61

    113674_0711 6-5 Instrument Panel NOTES: 1. Part of wire harness. 2. Choke cable usage: INDEX NO. PART NO. QTY. DESCRIPTION 1 603087 1 CHOKE CABLE 786657 1 CHOKE CABLE 2 785808 1 KEY ASSEMBLY 3 045898 1 IGNITION SWITCH 4 769166 1 HOUR METER 5 712257 1 RED INDICATOR LIGHT 6 776476 1 PTO SWITCH 7 601098 2 CB 10-24 X .500 ZYNC 8 550856 1 INSTRUMENT PAN[...]

  • Page 62

    6-6 113674_0711 Instrument Panel EFI 1 1 4 3 17 2 5 6 7 3 11 10 2 8 16 9 15 14 13 18 19 19 20 21 17 BLK ORG FUSE SIZE AND LOCATION 20a 10a YEL/BLK ORG 12 8 13 14 2 ORG YEL/BLUE 1 22 13 14 25[...]

  • Page 63

    113674_0711 6-7 Instrument Panel EFI NOTES: 1. Part of mower wire harness. 2. Part of EFI wire harness. INDEX NO. PART NO. QTY. DESCRIPTION 1 785808 1 KEY ASSEMBLY 2 045898 1 IGNITION SWITCH 3 712257 2 RED INDICATOR LIGHT 4 769166 1 HOUR METER 5 776476 1 PTO SWITCH 6 601098 2 CB 10-24 X .500 ZYNC 7 601554 1 IGNITION CONTROLLER 8 059832 4 NT #10-24 [...]

  • Page 64

    6-8 113674_0711[...]

  • Page 65

    113674_0711 7 -1 Section 7 48" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 48" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 54&q[...]

  • Page 66

    7-2 113674_0711 48" Service Deck 1 2 2 6 5 5 7 3 4 8 9[...]

  • Page 67

    113674_0711 7 -3 48" Service Deck NOTES: INDEX NO . PART NO . QT Y DESCRIPTION 1 550737 1 DECK, 48" (WITH DECALS & HARDWARE) 2 601069 4 CN .312-18 X .200 MAX THK 3 781419 1 BEL T ROUTING DECAL 4 601624 1 DISCHARGE CHUTE DECAL 5 601837 2 DECK DANGERS DECAL 6 601892 1 THROWN OBJECTS DECAL 7 794503 1 DECK STEP TREAD 8 793976 1 48" D[...]

  • Page 68

    7-4 113674_0711 48" Deck Pulley s & Spindles 1 1 2 3 4 5 6 7 8 9 10 11 2 3 12 2 14 14 16 15 13 17 18 19 20 17 21 34 33 32 31 30 29 28 27 26 25 22 24 23 21 21 5[...]

  • Page 69

    113674_0711 7 -5 48" Deck Pulley s & Spindles NOTES: 1. T orque to 67–75 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 794446 1 CS .625-1 1 X 1.500 HX G5 2 0281 18 4 FW .625 X 1.00 X .134 ZNYC 3 603057 3 DUST SHIELD WITH OFFSET 4 781856 1 IDLER PULLEY , NHI 5.0" 5 600296 2 DECK IDLER SP ACER 6 350884 1 DECK IDLER SLIDE 7 781302 1 [...]

  • Page 70

    7-6 113674_0711 48" Deck 1 2 2 6 5 4 3 8 9 10 11 7 12 13 14 17 18 4 4 18 16 15 17 2 1 3[...]

  • Page 71

    113674_0711 7 -7 48" Deck NOTES: 1. Do not torque nut; the discha rge chute must pivot freely . 2. T orque to 1 18 ft-lbs. 3. T orque to 10 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 1 13241 2 PULLEY COVER 2 792002 4 KNOB, 5/16-28 X 3/4" MALE 3 602429 1 DISCHARGE CHUTE 4 086660 5 NT .375-16 HXZY NL 5 602435 1 TORSION SPRING 6 602432 [...]

  • Page 72

    7-8 113674_0711 54" Service Deck 4 3 1 8 7 5 2 5 2 6 9[...]

  • Page 73

    113674_0711 7 -9 54" Service Deck NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 550738 1 DECK, 54" (WITH DECALS & HARDWARE) 2 601069 4 CN .312-18 X .200 MAX THK 3 781419 1 BEL T ROUTING DECAL 4 601624 1 DISCHARGE CHUTE DECAL 5 601837 2 DECK DANGERS DECAL 6 601892 1 THROWN OBJECTS DECAL 7 359547 1 DECK STEP TREAD 8 799171 1 54" I[...]

  • Page 74

    7-10 113674_0711 54" Deck Pulley s and Spindles 1 1 9 11 2 10 6 16 15 14 26 13 17 18 19 20 17 12 22 21 23 28 27 29 30 32 31 33 8 7 2 3 4 5 3 4 5 2 25 24 12 12[...]

  • Page 75

    113674_0711 7- 11 54" Deck Pulley s and Spindles NOTES: 1. T orque to 67–75 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 794446 1 CS .625-1 1 X 1.500 HX G5 2 0281 18 4 FW .625 X 1.00 X .134 ZNYC 3 603057 3 DUST SHIELD WITH OFFSET 4 781385 3 IDLER PULLEY , NHI 6.0" 5 600296 2 DECK IDLER SP ACER 6 350884 1 DECK IDLER SLIDE 7 781302 1 T[...]

  • Page 76

    7-12 113674_0711 54" Deck 1 1 8 2 7 5 3 6 4 7 10 15 14 13 11 12 9 17 6 16 18 19 2 17 6 18 3[...]

  • Page 77

    113674_0711 7- 13 54" Deck NOTES: 1. Do not torque nut; the discha rge chute must pivot freely . 2. T orque to 1 18 ft-lbs. 3. T orque to 10 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 1 13241 1 PULLEY COVER RS 54" 2 1 13240 1 PULLEY COVER LS 54" 3 602429 1 DISCHARGE CHUTE 4 602435 1 TORSION SPRING 5 602432 1 CHUTE PIN 6 086660 5[...]

  • Page 78

    7-14 113674_0711 60" Service Deck 8 1 2 5 2 4 3 5 7 6 9[...]

  • Page 79

    113674_0711 7- 15 60" Service Deck NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 550739 1 DECK, 60" (WITH DECALS & HARDWARE) 2 601069 4 CN .312-18 X .200 MAX THK 3 781419 1 BEL T ROUTING DECAL 4 601624 1 DISCHARGE CHUTE DECAL 5 601837 2 DECK DANGERS DECAL 6 601892 1 THROWN OBJECTS DECAL 7 359547 1 STEP TREAD 5.00 X 9.00 8 786277 1 60[...]

  • Page 80

    7-16 113674_0711 60" Deck Pulley s & Spindles 1 1 2 3 18 19 20 21 28 32 33 34 11 4 5 9 11 22 22 24 23 27 26 25 5 26 29 25 30 31 35 17 4 15 7 8 6 10 12 13 14 16 3 2 15 22[...]

  • Page 81

    113674_0711 7- 17 60" Deck Pulley s & Spindles NOTES: 1. T orque to 67-75 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 794446 1 CS .625-1 1 X 1.500 HX G5 2 0281 18 2 FW .625 X 1.00 X .134 ZNYC 3 603057 2 DUST SHIELD WITH OFFSET 4 781385 2 IDLER PULLEY , NHI 6.0" 5 600296 2 DECK IDLER SP ACER 6 373191 1 CHAIN 7 781302 1 TENSION SPRI[...]

  • Page 82

    7-18 113674_0711 60" Deck 1 12 3 11 10 9 19 13 15 8 6 7 5 2 3 2 4 14 13 8 16 8 17 18 15 3 1 3[...]

  • Page 83

    113674_0711 7- 19 60" Deck NOTES: 1. Do not torque nut; the discha rge chute must pivot freely . 2. T orque to 1 18 ft-lbs. 3. T orque to 10 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 1 12933 1 PULLEY COVER RS 60" 2 1 12934 1 PULLEY COVER LS 60" 3 792002 4 KNOB 5/16-18 X 3/4" 4 602988 1 BEL T , B-SEC 171.25 EL 5 602891 1 DI[...]

  • Page 84

    7-20 113674_0711 54" Rear Discharge Service Deck 6 1 2 2 5 6 4 3 7 8 3 4[...]

  • Page 85

    113674_0711 7- 21 54" Rear Discharge Service Deck NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 550934 1 54" RD DECK (WITH DECALS & HARDWARE) 2 601069 4 CN .312-18 X .200 MAX THK 3 601892 2 THROWN OBJECTS DECAL 4 603391 2 RUBBER FLAP DECAL 5 796953 1 RD DECK ROUTING DECAL 6 601837 2 DECK DANGERS DECAL 7 799171 1 54" DECK ID DECA[...]

  • Page 86

    7-22 113674_0711 54" Rear Discharge Pulley s & Spindles 1 17 15 3 14 5 4 1 2 6 9 7 8 10 11 8 12 2 3 2 3 13 12 2 1 1 16 17 16 18 19 1 20 24 7 23 22 21 26 25[...]

  • Page 87

    113674_0711 7- 23 54" Rear Discharge Pulley s & Spindles NOTES: 1. T orque to 1 18 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 794446 1 CS .625-1 1 X 1.500 HX G5 2 0281 18 7 FW .625 X 1.00 X .134 ZNYC 3 796714 5 6" HB IDLER PULLEY 4 600296 1 DECK IDLER SP ACER 5 109948 1 IDLER ARM 6 781567 1 NT .500-13 HX G8 ZY NL 7 767962 13 FW .[...]

  • Page 88

    7-24 113674_0711 54" Rear Discharge Deck Dust Shield 2 4 3 5 10 1 2 6 1 7 13 9 8 1 11 12 13 2 18 19 20 18 21 14 5 15 16 17[...]

  • Page 89

    113674_0711 7- 25 54" Rear Discharge Deck Dust Shield NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 058776 10 NT .312-18 HXZY NL 2 768523 10 FW .343 X .687 X .051/.080H 3 015495 2 GREASE FITTING STRAIGHT 4 036244 6 CS .375-16 X 1.000 HX G5 5 767954 12 FW .406 X .812 X .060 SAE 6 1 13340 1 PUSHER 7 778399 2 FW .781 X 1.375 X .250 ZNY 8 109482 [...]

  • Page 90

    7-26 113674_0711 54" Rear Discharge Deck 1 7 5 6 9 12 10 4 11 18 2 3 4 8 12 13 1 14 17 16 15 19 1[...]

  • Page 91

    113674_0711 7- 27 54" Rear Discharge Deck NOTES: 1. T orque to 1 18 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 1 550914 1 RS PULLEY COVER (WITH DECALS) 2 1 10448 1 LS PULLEY COVER 3 601837 1 DECK DANGERS DECAL 4 792002 4 KNOB 5/16-18 X 3/4" 5 601015 1 BEL T , BB 204.5" EL 6 781567 1 NT .500-13 HX G8 ZY NL 7 767962 1 FW .531 X 1.06[...]

  • Page 92

    7-28 113674_0711 60" Rear Discharge Service Deck 4 1 2 2 3 4 6 5 8 7 5 6 9 2[...]

  • Page 93

    113674_0711 7- 29 60" Rear Discharge Service Deck NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 550935 1 60" RD DECK (WITH DECALS & HARDWARE) 2 601069 4 CN .312-18 X .200 MAX THK 3 603349 1 2 BEL T ROUTING DECAL 4 601837 2 DECK DANGERS DECAL 5 601892 2 THROWN OBJECTS DECAL 6 603391 2 RUBBER FLAP DECAL 7 786277 1 60" DECK DECAL 8[...]

  • Page 94

    7-30 113674_0711 60" Rear Discharge Pulley s 12 1 13 2 2 31 2 3 4 5 6 2 7 8 9 16 19 14 13 18 17 16 15 11 2 26 18 24 20 21 22 23 25 11 27 2 11 2 12 2 29 28 21 2 5 6 2 29 28 30 26 10[...]

  • Page 95

    113674_0711 7- 31 60" Rear Discharge Pulley s NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 025015 1 CS .625-1 1 X 2.500 HX G5 2 0281 18 12 FW .625 X 1.00 X .134 ZNYC 3 1 13088 1 BEL T GUIDE 4 603256 1 DECK IDLER SP ACER 1/2"LG 5 602935 2 IDLER DUST SHIELD SM 6 602821 2 IDLER, 6.0" RIVETED 7 1 14133 1 RD DECK IDLER ARM 8 797910 2 CS[...]

  • Page 96

    7-32 113674_0711 60" Rear Discharge Spindles 34 42 38 41 32 1 1 37 36 35 35 40 39 15 33[...]

  • Page 97

    113674_0711 7- 33 60" Rear Discharge Spindles NOTES: 1. T orque to 65-75 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 32 705954 1 CS .500-13 X 1.250 HX G5 ZN 33 017616 2 CS .500-13 X 1.750 HX G5 34 752386 3 CW .515 X 2.25 X .204 BLK 35 770842 2 DECK DRIVE PULLEY 36 524785 1 PULL EY 37 212472 3 KEY 1/4 SQ X 1.00 38 045765 2 FW 1.030 X 1.500 X [...]

  • Page 98

    7-34 113674_0711 60" Rear Discharge Dust Shield 6 7 9 11 2 1 11 13 15 4 1 2 5 16 12 14 14 10 1 2 8 3 21 17 8 18 19 20[...]

  • Page 99

    113674_0711 7- 35 60" Rear Discharge Dust Shield NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 058776 10 NT .312-18 HXZY NL 2 768523 10 FW .343 X .687 X .051/.080H 3 778399 2 FW .781 X 1.375 X .250 ZNY 4 109483 1 LS CHUTE BRACKET 5 109482 1 RS CHUTE BRACKET 6 015495 2 GREASE FITTING STRAIGHT 7 036244 6 CS .375-16 X 1.000 HX G5 8 767954 12 FW [...]

  • Page 100

    7-36 113674_0711 60" Rear Discharge Deck 1 11 6 8 2 8 9 3 10 12 12 11 15 14 13 10 9 4 5 3 7[...]

  • Page 101

    113674_0711 7- 37 60" Rear Discharge Deck NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 550939 1 RS 60" RD PULLEY COVER (WITH DECALS) 2 601837 1 DECK DANGERS DECAL 3 792002 5 KNOB 5/16-18 X 3/4" 4 1 14209 1 CENTER 60" PULLEY COVER 5 1 14210 1 LS 60" RD PULLEY COVER 6 777185 1 BEL T , B 145.5" EL 7 603397 1 BEL T , BB-[...]

  • Page 102

    7-38 113674_0711 60" Rear Discharge Deck 20 17 19 21 22 1 24 1 18 16 17 16 21 23[...]

  • Page 103

    113674_0711 7- 39 60" Rear Discharge Deck NOTES: 1. T orque to 1 18 ft-lbs. INDEX NO. P ART NO. QTY . DESCRIPTION 16 055822 6 CS .375-16 X .750 HX G5 17 767954 6 FW .406 X .812 X .060 SAE 18 1 14204 1 RS 60" ADJUST ABLE BAFFLE 19 1 14205 1 LS 60" ADJUST ABLE BAFFLE 20 795633 1 BLADE, F20.50"-L-F -CCW 21 782474 3 CW .631 X 2.250 [...]

  • Page 104

    7-40 113674_0711 S ide D ischarge Deck Lift 1 2 3 4 8 7 5 9 7 9 6 8 4 5 6 15 6 7 7 16 10 11 12 14 13 9 9 7 7 8 8[...]

  • Page 105

    113674_0711 7- 41 S ide D ischarge Deck Lift NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 600437 1 DECK HEIGHT PIN 2 348318 1 STOP HANDLE 3 602898 1 DECK LIFT INDICA TOR 4 782995 2 DECK LIFT SPRING 5 055749 7 CS .437-14 X 1.750 HX G5 6 348391 4 DECK LIFT CHAIN 7 704643 16 NT .437-14 HX FLG Z N 8 781294 6 E CLIP 1.00 X .625 X .05 9 015495 4 GREASE[...]

  • Page 106

    7-42 113674_0711 S ide D ischarge Deck Lift 17 18 18 19 7 5 7 1 1 1[...]

  • Page 107

    113674_0711 7- 43 S ide D ischarge Deck Lift NOTES: 1. Hardware reversed for 60" deck. INDEX NO. P ART NO. QTY . DESCRIPTION 17 061 101 2 NT .750-10 HXZY NL 18 025296 4 FW .760 X 1.625 X .08 ZNYC 19 051 169 2 CS .750-10-3.00 HX G5[...]

  • Page 108

    7-44 113674_0711 R ear D ischarge Deck Lift 1 2 3 7 16 7 10 5 4 6 8 10 4 9 10 7 8 9 9 4 11 12 8 10 9 9 13 14 6 15[...]

  • Page 109

    113674_0711 7- 45 R ear D ischarge Deck Lift NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 1 600437 1 DECK HEIGHT PIN 2 348318 1 STOP HANDLE 3 602898 1 DECK LIFT INDICA TOR 4 781294 6 E CLIP 1.00 X .625 X .05 5 781229 1 CE .750 X 2.25 X 1.75 HEAD 6 782995 2 DECK LIFT SPRING 7 055749 7 CS .437-14 X 1.750 HX G5 8 348391 4 DECK LIFT CHAIN 9 704643 16 N[...]

  • Page 110

    7-46 113674_0711 R ear D ischarge Deck Lift 18 19 7 17 7 9[...]

  • Page 111

    113674_0711 7- 47 R ear D ischarge Deck Lift NOTES: INDEX NO. P ART NO. QTY . DESCRIPTION 17 025296 4 FW .760 X 1.625 X .08 ZNYC 18 061 101 2 NT .750-10 HXZY NL 19 7891 15 2 CS .750-10 X 3.500 HX G5[...]

  • Page 112

    7-48 113674_0711[...]

  • Page 113

    113647_0711 8-1 Section 8 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6[...]

  • Page 114

    8-2 113647_0711 Seat 12 13 8 7 8 7 7 16 15 14 5 29 7 28 21 20 23 31 25 7 16 11 10 9 7 18 3 2 8 16 7 22 27 4 32 6 17 1 30 19 7 16 26 24 33 34 4 5 1[...]

  • Page 115

    113647_0711 8-3 Seat NOTES: 1. Seat stop and mounting hardware are used on mowers with serial numbers prior to 11020000. INDEX NO. PART NO. QTY. DESCRIPTION 1 602967 1 STANDARD SEAT 2 113393 1 SEAT LATCH 3 783910 1 TORSION SPRING 4 768523 5 FW .343 X .687 X .051/.080H 5 034272 4 NT .312-18 HX G5 ZNYC 6 601815 1 BATTERY WARNINGS DECAL 7 767954 13 FW[...]

  • Page 116

    8-4 113647_0711 Seat Service Parts NOTES: INDEX NO . P ART NO. QTY . DESCRIPTION 1 603146 1 S TANDARD SEAT TRACK 2 603148 1 SEA T SWITCH 3 603260 1 ARMREST KIT (SET OF 2) 4 603133 1 SEA T BEL T KIT 3 3 2 4 1 ARMRESTS NOT EXACTL Y AS SHOWN[...]

  • Page 117

    113647_0711 8-5 This page intentionally left blank.[...]

  • Page 118

    8-6 113647_0711 ROPS 1 2 3 2 7 5 5 3 4 6 5 7 8 1 9 9[...]

  • Page 119

    113647_0711 8-7 ROPS NOTES: 1. Torque to 73 ft-lbs. INDEX NO. PART NO. QTY. DESCRIPTION 1 603280 1 ROPS (WITH DECALS, HARDWARE & SEATBELT) 2 601470 2 HAND KNOB FOR ROPS 3 601471 2 LYNCH PIN W/LANYARD 4 061812 1 CS .500-13 X 3.500 HX GR5 ZN 5 023317 6 NT .500-13 UNT LK G5 ZN 6 603099 1 ROPS STOP 7 077859 5 CS .500-13 X 3.250 HX G5 ZN 8 767962 8 [...]

  • Page 120

    8-8 113647_0711[...]

  • Page 121

    113674_0711 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Part Numbers 000323 5 - 3 , 5-5 , 5-9 , 5-11 , 5-15 , 5-19 000331 5 - 3 , 5-5 , 5-9 , 5-11 , 6-3 , 6-5 , 6-7 , 8-3 000398 5 - 3 000430 6 - 5 , 6-7 005116 3 - 1 1 015495 3 - 9 , 7-5 , 7-11 , 7-17 , 7-25 , 7-35 , 7-41 , 7-45 015511 4 - 5 015818 5 - 3 , 5-5 , 5-9 ,[...]

  • Page 122

    Part Page No. No. Part Page No. No. Part Page No. No. i-2 113674_0711 114013 7 - 2 7 114014 7 - 2 7 114052 6 - 5 , 6-7 114105 7 - 3 1 114108 7 - 3 3 114133 7 - 3 1 114204 7 - 3 9 114205 7 - 3 9 114209 7 - 3 7 114210 7 - 3 7 114324 1 - 1 114439 7 - 3 5 114522 7 - 2 5 , 7-35 114872 5 - 1 1 212076 3 - 9 212472 7 - 5 , 7-11 , 7-17 , 7-23 , 7-33 259812 [...]

  • Page 123

    113674_0711 i-3 Part Page No. No. Part Page No. No. Part Page No. No. 602989 5 - 1 5 , 5-19 602990 5 - 1 5 , 5-19 602992 3 - 3 602993 3 - 3 602994 3 - 3 602995 3 - 3 603013 3 - 3 603014 3 - 3 603015 3 - 3 603016 3 - 3 603022 7 - 5 , 7-11 , 7-17 603023 7 - 5 , 7-11 , 7-17 603024 5 - 1 5 603025 5 - 1 5 , 5-21 603029 1 - 1 603049 7 - 5 , 7-11 , 7-17 ,[...]

  • Page 124

    Part Page No. No. Part Page No. No. Part Page No. No. i-4 113674_0711 789115 7 - 4 7 789131 5 - 3 , 5-5 , 5-9 , 5-11 789537 1 - 1 791251 3 - 9 791848 8 - 3 792002 7 - 7 , 7-13 , 7-19 , 7-27 , 7-37 792788 5 - 9 , 5-11 792887 7 - 2 9 793976 7 - 3 794446 7 - 5 , 7-11 , 7-17 , 7-23 , 7-31 794503 7 - 3 , 7-21 794685 7 - 1 9 795351 3 - 7 795633 7 - 3 9 7[...]