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HUSTLER 929125 manual

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Table of contents for the manual

  • Page 1

    ••••••• Hustler Turf Equipment ••••• P .O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler Sport Parts Manual[...]

  • Page 2

    t-2 110907 01/09 IMP OR T AN T : Th i s e n gi ne i s n o t e q u i pped w i t h a s par k a r r est e r m u ffl er . I t i s a vi ola t i on of Ca li for nia Publ i c Re sour c e C od e S ec t i o n 4442 to us e o r op erate th i s eng ine o n an y fo res t-c o v ered , b rus h-co vered , o r grass -co ver ed uni mp r o ved l and . O t her sta te [...]

  • Page 3

    110907 01/09 t-3[...]

  • Page 4

    t-4 110907 01/09[...]

  • Page 5

    110907 01/09 c-1 T able of Content s Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Chapter 3 Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 6

    c-2 110907 01/09[...]

  • Page 7

    110907 01/09 1 -1 Chapter 1 General Information This Manual covers Hustler Sport models 929125 and 929133 . Frequently Ordered Parts Options Available From Y our Dealer Service Literature Note: When ordering p art s, yo u must use the part numbe r as shown for each part, not the item number . Always give the model and seria l numb er to you r parts[...]

  • Page 8

    1-2 110 90 7 01/09 Hardware Description Codes & Abbreviations The following codes are used throu gho ut this part s manual. Refer to this list when ordering p arts. St an d a r d T o r qu e s The following chart list s the standard torque va lues for the threaded fasteners found in this manual. T orque all cap screws, nuts and set screws to the[...]

  • Page 9

    110907 01/09 2 -1 Chapter 2 Content s Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2[...]

  • Page 10

    2-2 110 90 7 01/09 Rivet Nut Installation NOTES: 1. Service part includes Item 2 and decal s (Page 8-2) ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 549873 1 10073 1 42" SPORT FRAME 549881 1 10099 1 48" SPORT FRAME 2 808485 808485 1 RIVET NUT, 5/16-18 THREAD 2 1 1[...]

  • Page 11

    110907 01/09 3 -1 Chapter 3 Content s Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Steering Sub-As[...]

  • Page 12

    3-2 110 90 7 01/09 Battery Installation TRACTOR FRAME 3 4 5 1 8 11 2 11 12 9 6 8 7 10 7 6[...]

  • Page 13

    110907 01/09 3 -3 Battery Installation NOTES: 1. When performing servic e on mower , disconnect battery ground cable and black wire of harness an d do not reconnect to battery until engine is ready to be started. See Owners Manual. 2. Battery is not instal led in export models. Hard ware used for fastening battery cables to battery to be inst alled[...]

  • Page 14

    3-4 110 90 7 01/09 Deck Lift Assembly TRACTOR FRAME 6 1 7 6 2 6 7 3 4 5 3 8 5 7 9 9 16 10 9 11 6 12 13 8 6 11 6 12 9 6 7 10 14 9 11 6 12 15 6 7 6 12 6 11 7 10 16 9 15 6 17 17 17 17[...]

  • Page 15

    110907 01/09 3 -5 Deck Lift Assembly NOTES: ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTI ON 1 1 10282 1 10282 1 DECK ADJUSTMENT PLATE LH 2 601963 601963 1 PIN, DECK HE IGH T STOP 3 769257 769257 2 FW, 656X1.250X.250 ZNY 4 1 10829 1 10829 1 HANDLE, DECK HT LOCK 5 348862 348862 2 STEERLEVER BUSHING 6 767954 767954 16 FW .406X.812X.060 SAE 7 [...]

  • Page 16

    3-6 110 90 7 01/09 Hydraulic System Installation 2 20 19 1 13 14 14 15 1 2 11 1 2 3 3 3 10 4 7 22 6 25 9 10 8 12 5 23 24 3 17 17 3 3 18 18 17 15 3 16 17 3 3 1 21 19 20 2 15 16 5 21 15 10 3[...]

  • Page 17

    110907 01/09 3 -7 Hydro T ransmission Installation NOTES: 1. T orque to 17 f t-lbs. 2. T orque to 100 f t-lbs. 3. Service part s available for the transaxles: 4. Push all the slack in the transm ission to rear and then tighten bolt s. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 043067 043067 4 CS .3 12-18X3.00 HX G5 Z 2 71008[...]

  • Page 18

    3-8 110 90 7 01/09 S teering Sub-Assembly NOTES: 1. Includes Item 1 (7 81260 S teering Bar Grip). ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781260 781260 2 GRIP , STEERING BAR 2 1 10370 1 10370 2 STEERING BAR W/A 3 705178 705178 2 CS .375-16X1.75 0 HX G5 4 767954 767954 2 FW .406X .812 X.060 SAE 5 054502 054502 4 NT .375- 16[...]

  • Page 19

    110907 01/09 3 -9 This p age intentionally lef t blank. S teering Assembly See “S teering Sub-Assembly” on page 3-8. 1 2 5 3 2 3 4 3 6 3 7 4 10 9 8 11 11 12 3 3 3[...]

  • Page 20

    3-10 110907 01/09 S teering Assembly NOTES: 1. Service part s for Damper: ITEM NO. SERVIC E PART NO. MFG. PART NO. QTY DESCRIPTION 1 600221 600221 2 DAMPER, STEERING 2 023655 023655 4 NT .312 -24 HXZY NL 3 768523 768523 12 FW .343X.687X.051/.080H 4 034272 034272 4 NT .312 -18 HX G5 ZNYC 5 600981 600981 2 PUMP ROD ASSEMBL Y 6 034280 034280 1 CS .312[...]

  • Page 21

    110907 01/09 3-11 Park Brake Assembly 12 8 8 BELL CRANK DET AIL CONNECTS TO STEER PIVOT W/A HYDRO- TRACTOR FRAME TRANSMISSION 12 6 7 1 2 3 5 10 9 7 13 14 15 9 4 11[...]

  • Page 22

    3-12 110907 01/09 Park Brake Assembly NOTES: ITEM NO. SERVIC E PART NO. MFG. PART NO. QTY DESCRIPTION 1 1 10001 1 10001 1 BRAKE ACTUA TOR LH 1 10000 1 10000 1 BRAKE ACUT A TOR RH 2 765339 765339 4 BUSHING ,IGUS#0608 (FS) 3 78121 1 78121 1 2 SWITCH, PUSH BUTTON(FS) 4 063198 063198 4 CS 10-24X .7 50 HXFLK ZN 5 601822 601822 2 NUT PLA TE, .420 CENTERS[...]

  • Page 23

    110907 01/09 4 -1 Chapter 4 Content s Briggs and Stratton 17.5 & 21 HP Engine Installation . . . . . . . . . . . . 4-2 Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Instrument Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Electrical Schematic - Br iggs a[...]

  • Page 24

    4-2 110 90 7 01/09 Briggs and S tratton 17.5 & 21 HP Engine Installation 14 1 12 4 3 16 6 7 10 9 8 5 5 3 3 3 2 2 3 13 11 11 13 11 13 13 POSITIVE BA TTER Y CABLE ORANGE BLK RED 18 17 1 1 20 15 13 22 21 NEGA TIVE BA TTERY CABLE[...]

  • Page 25

    110907 01/09 4 -3 Briggs and S tratton 17.5 & 21 HP Engine Installation NOTES: 1. Part of Item 17 (601 676 T ractor Wire Harness). 2. Engine oil capacity: Refer to engine owner ’ s manual. T i ghten dip stick before checking. 3. Engine RPM to be set at 3450± 50. 4. Air filter service part s: ITEM NO. SERVICE P ART NO. MFG . P ART NO. QTY DES[...]

  • Page 26

    4-4 110 90 7 01/09 Fuel System Installation FUEL LINE CONNECTS TO FUEL FIL TER 1 1 2 3 6 1 6 7 ENGINE NOT SHOWN FOR CLARITY 5 4 6 7 9 8 7 3 6 10 1[...]

  • Page 27

    110907 01/09 4 -5 Fuel System Installation NOTES: 1. T orque to 7 f t-lbs. 2. Service part s for fuel tanks (not shown): ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 779306 779306 1 3.5" FUEL CAP 2 1 10080 1 10080 1 FENDER RH 3 1 10081 1 10081 1 FENDER T A NK LH 4 785295 N/A 1 GROMMET , F UEL SHUT OFF V AL VE 5 601805 N/A 1 SUCTIO[...]

  • Page 28

    4-6 110 90 7 01/09 Instrument Panel Installation RIGHT SIDE FENDER 7 2 8 8 3 11 10 9 4 1 9 6 5 6 3 12 10 1[...]

  • Page 29

    110907 01/09 4 -7 Instrument Panel Installation NOTES: 1. Part of 601676 (Wire Harness). ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 776476 776476 1 SWITCH , PT O 6201-321(FS) 2 785808 785808 1 KEY ASSEMBL Y (FS) 3 045898 045898 1 IGN SWITCH INDAK 3H463 4 026237 N/A 2 RELAY 5 601803 601803 1 THROTTLE/CHOKE CABLE ASSY 6 601098 601098 2[...]

  • Page 30

    4-8 110 90 7 01/09 Electrical Schematic - Br iggs and S tratton (601676)[...]

  • Page 31

    110907 01/09 5 -1 Chapter 5 Content s Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Front Wheel Breakdown - 768044 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Anti-Rollover Wheel Assembly . . . . [...]

  • Page 32

    5-2 110 90 7 01/09 Front Wheel Assembly TRACTOR FRAME 1 1 2 3 3 3 3 1 2 4 3 4 6 8 8 10 9 1 2 3 5 4 8 6 10 5 7 7 8 4 4 4 11 11 5[...]

  • Page 33

    110907 01/09 5 -3 Front Wheel Assembly NOTES: 1. Apply grease to zer ks (see owners manual). 2. T ighten, then back off until wheel spins freely . 3. Assemble with extended inner race down. Apply a thin continuous bead of Loctite® 609 to O.D. of outer races of bearings prior to assembling bearing into frame. 4. Apply Loctite® 242 to threads. 5. A[...]

  • Page 34

    5-4 110 90 7 01/09 Front Wheel Breakdown - 768044 NOTES: 1. Inflate tire to 8-12 p si. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 772814 N/A 1 3/4” ROLLER BEARING 2 772806 N/A 2 BEARING CAP 1 2 2 768044[...]

  • Page 35

    110907 01/09 5 -5 Drive Wheel Assembly Installation NOTES: 1. T orque to 65-75 f t. lbs. 2. Inflate tire to 8-12 p si. ITEM NO. SERVICE PA RT NO . MFG. PART NO. QTY DESCRIPTION 1 601810 601810 2 TIRE/WH EEL 18X8.5-8 2 601821 N/A TIRE 18 X 8.5 - SPORT 3 601820 N/A WHEEL 8 X 6.93 - SPORT 4 019521 N/A TIRE V AL VE TR-412 GOODY 5 061077 061077 8 WHEEL [...]

  • Page 36

    5-6 110 90 7 01/09 Anti-Rollover Wheel Assembly NOTES: 1. Includes item s 1 through 4. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 781708 N/A 2 CS .500-13X4.250 HX G5 2 767962 N/A 4 FW .531 X 1.063 X .090 SAE HD ZN 3 031997 N/A 2 ANTI-SCALP WHEEL 4 053199 N/A 2 NT .500-13 HX JAM ZNYC 5 344267 344267 4 FW .510X 2.15X.187 SPL 6 781567 7[...]

  • Page 37

    110907 01/09 6 -1 Chapter 6 Content s 48" Side Discharge Deck Assemb ly . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 48" Side Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . 6-4 42" Side Discharge Deck Assemb ly . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 42" Side Discharge Deck Pulley A[...]

  • Page 38

    6-2 110 90 7 01/09 48" Side Discharge Deck Assembly 4 2 3 4 10 3 1 17 7 11 8 6 9 5 6 12 13 13 15 16 11 16 15 12 14 14[...]

  • Page 39

    110907 01/09 6 -3 48" Side Discharge Deck Assembly NOTES: 1. Includes items 12, 13, 14, and 15. 2. Service part deck includes decal s (see “48" Side Discharge Deck Decals” on page 8-4). ITEM NO. SERVICE PA R T N O . MFG. PART NO. QTY DESCRIPTION 1 550017 109754 1 48" DECK WA 2 601 1 17 601 1 17 1 RUBBER CHUTE ASSEMBLY 3 086660 08[...]

  • Page 40

    6-4 110 90 7 01/09 48" Side Discharge Deck Pulley Assembly 2 3 1 9 4 5 8 7 2 3 DECK ASSY 6 1 10 2 3 5 5 4 15 16 17 11 12 14 19 18 11 12 13 12 20 19 22 23 24 25 21[...]

  • Page 41

    110907 01/09 6 -5 48" Side Discharge Deck Pulley Assembly NOTES: 1. T orque to 73 f t. lbs. 2. T orque to 145 f t-lbs. 3. See “48" Deck Belt Routing and T ensioning” on page 7-6 for belt tensioning. 4. See “S pindle Assembly–601804 ” on page 6-10 for breakdown. ITEM NO. SERVICE PA R T N O . MFG. PART NO. QTY DESCRIPTION 1 771634[...]

  • Page 42

    6-6 110 90 7 01/09 42" Side Discharge Deck Assembly 1 2 6 7 3 4 4 5 3 4 8 8 9 14 13 10 12 11 1[...]

  • Page 43

    110907 01/09 6 -7 42" Side Discharge Deck Assembly NOTES: 1. Do not torque, Item 2 (601 1 17 Discharge Chut e) must pivot freely . 2. Includes items 10, 1 1, 12, and 13. 3. Service part deck includes decal s (see “42" Side Discharge Deck Decals” on page 8-5 for listing of decals). ITEM NO. SERVICE PA R T N O . MFG. PART NO. QTY DESCRI[...]

  • Page 44

    6-8 110 90 7 01/09 42" Side Discharge Deck Pulley Assembly 2 3 1 2 5 6 3 4 DECK ASSY 1 7 8 9 10 2 3 4 4 5 11 12 13 14 15 16 17 18 16 20 19 21 22 23 24 25 24 25 24 25 26 24[...]

  • Page 45

    110907 01/09 6 -9 42" Side Discharge Deck Pulley Assembly NOTES: 1. T orque to 73 f t. lbs. 2. T orque to 145 f t-lbs. 3. See “42" Deck Belt Routing and T ensioning” on page 7-7 for belt tensioning. 4. See “S pindle Assembly–601804 ” on page 6-10 for breakdown. ITEM NO. SERVICE PA R T N O . MFG. PART NO. QTY DESCRIPTION 1 600726[...]

  • Page 46

    6-10 110907 01/09 Spindle Assembly–601804 NOTES: ITEM NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 783548 N/A 1 BLADE SPINDLE RET AINING RING 2 601827 N/A 2 BLADE SPINDLE BEARING 3 601830 N/A 1 BLADE SPINDLE SPACER 4 601828 N/A 1 BLADE SPINDLE HOUSING 5 601829 N/A 1 BLADE SPINDLE SHAFT 1 2 2 3 4 5[...]

  • Page 47

    110907 01/09 7 -1 Chapter 7 Content s Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 48" Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . 7-6 42" Deck Be[...]

  • Page 48

    7-2 110 90 7 01/09 Seat Installation 3 1 8 6 1 3 4 3 2 14 10 7 3 5 3 1 9 10 11 12 13[...]

  • Page 49

    110907 01/09 7 -3 Seat Installation NOTES: 1. Do not torque, Item 8 (S eat Pan) must pivot freely . ITEM NO. SERVICES PART NO. MFG. PART NO. QTY DESCRIPTION 1 601807 601807 1 SEA T -SPORT 2 052860 052860 2 CS .375-16X1.250 H X G5 3 767954 767954 12 FW .406X .812 X.060 SAE 4 793851 793851 2 SPRING ,COMP 1.25X4.00X. 5 054502 054502 2 NT .375-16 HX GR[...]

  • Page 50

    7-4 110 90 7 01/09 Deck Installation TRACTOR ASSEMBL Y DECK ASSEMBL Y 1 3 1 4 5 4 6 2 2[...]

  • Page 51

    110907 01/09 7 -5 Deck Installation NOTES: 1. 42" deck installation is shown, 48" deck is similar . ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 055749 N/A 6 CS .437-14X1.750 HX G5 2 704643 N/A 6 NT .437-14 HX FLG ZN 3 036244 036244 2 CS .375-16X1.000 H X G5 4 767954 767954 4 FW .406X .812 X.060 SAE 5 601839 N/A 2 PIVOT SP AC[...]

  • Page 52

    7-6 110 90 7 01/09 48" Deck Belt Routing and T ensioning NOTES: 1. S pring length after tens ioning new belt. Measured from outside of hook to outside of hook. 2. Route belt as shown. DECK ASSEMBL Y 1[...]

  • Page 53

    110907 01/09 7 -7 42" Deck Belt Routing and T ensioning NOTES: 1. S pring length after tens ioning new belt. Measured from outside of hook to outside of hook. 2. Route belt as shown. DECK ASSEMBL Y 1[...]

  • Page 54

    7-8 110 90 7 01/09[...]

  • Page 55

    110907 01/09 8 -1 Chapter 8 Content s Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 48" Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 42" Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5[...]

  • Page 56

    8-2 110 90 7 01/09 T ractor Decals 6 12 11 9 7 8 4 3 10 13 14 15 17 16 18[...]

  • Page 57

    110907 01/09 8 -3 T ractor Decals NOTES: ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 601812 601812 1 SPORT ID D ECAL 2 727172 727172 1 DECAL 'MADE IN U.S.A.' 3 601814 601814 1 SPORT DECK HEIGHT DECAL 4 601813 601813 1 HUSTLER FR ONT DECAL 5 782573 782573 1 DECAL, FIRST Z ERO TURN 6 N/A 083279 1 SERIAL NO PLA TE TURF [...]

  • Page 58

    8-4 110 90 7 01/09 48" Side Discharge Deck Decals NOTES: ITEM NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 793976 793976 1 48 DECK ID DECAL 2 794503 794503 1 STEP TREAD DECAL 3 601837 601837 1 DECK DANGERS DECAL 4 601817 601817 1 DISCHARGE DEC AL 5 601892 601892 1 DECAL, THROWN OBJECTS, LARGE 6 601816 601816 1 DECAL, DECK DA[...]

  • Page 59

    110907 01/09 8 -5 42" Side Discharge Deck Decals NOTES: ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 793521 793521 1 42 DECK ID DECAL 2 794503 794503 1 STEP TREAD DECAL 3 601837 601837 1 DECK DANGERS DECAL 4 793687 793687 1 BEL T R OUTING DECAL 5 601816 601816 1 DECK DANGERS DECAL 6 601817 601817 1 DISCHARGE DEC AL 7 60189[...]

  • Page 60

    8-6 110 90 7 01/09[...]

  • Page 61

    110907 01/09 9 -1 Chapter 9 Content s Assembly Pictures and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 General Information for al l models . . . . . . . . . . . . . . . . . . . . . 9-3 Wire harness and cable rout ings . . . . . . . . . . . . . . . . . . . . . . 9-3 Fuel Lines . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 62

    9-2 110 90 7 01/09 Deck drive belt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26 Engine RPM setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27 Deck leveling and height adjustment . . . . . . . . . . . . . . . . . . 9-27[...]

  • Page 63

    110907 01/09 9 -3 Assembly Pictures and Aids General Information for all models Instrument panel (FIG . 1 & FIG . 2). Wire harness and cable routings Front of wire harness (FIG . 3). Route the 12" positive battery cable and th e red wire through the cable boot prior to fastening hardware to solenoid (FIG . 4). FIG . 1 FIG . 2 FIG . 3 FIG .[...]

  • Page 64

    9-4 110 90 7 01/09 Route battery cables and wireharn ess (from seat and safety sw itches) through hole in the left side of frame (FIG . 5). Wire harness, battery cable, and throttle/choke ca ble, routing and tie straps (FIG . 7 & FIG . 8) . Clutch pigtail to clutch anchor tie strap (FIG . 9). Safety switches and tie straps (FIG . 10) FIG . 5 FI[...]

  • Page 65

    110907 01/09 9 -5 Engine connections (FIG . 1 1 & FIG . 12). Fuel Lines Fuel line routing (FIG . 13, & FIG . 14). Be sure fuel filter does not come in cont act with engine. 1. FIG . 1 1 FIG . 12 FIG . 13 FIG . 14 TIE STRAPS OIL FILL TUBE THROTTLE/ CHOKE CABLE FUEL LINE FUEL LINE TIESTRAP FUEL FIL TER[...]

  • Page 66

    9-6 110 90 7 01/09 Maintenance & Adjustment Safety This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER — denotes immediate hazards wh ich WILL result in severe personal inju[...]

  • Page 67

    110907 01/09 9 -7 ? Except when changing or che cking belt, always keep belt covers on mower f or safety as well as cleanliness. ? S top the engine before removing the grass catcher or unclogging the discharge chu te . Never clear the discharge chute with the engine runn ing. T urn off the en gine and be sure the blades have stopped before cleaning[...]

  • Page 68

    9-8 110 90 7 01/09 The following illustration s show the various decals that are located on the machine. A brief explanation, for those requiring one, is shown to help the oper at or understand the meanin gs of these decals. Read Owner ’ s Manual and Quick Reference Decal befo re attempting to operate this machine. Avoid skin contact with ba tter[...]

  • Page 69

    110907 01/09 9 -9 If you lose steering control while operating the machine, place the steering control levers in the park brake position imme diately . Inspect the mach ine and involve your Hustler dealer to reso lve the problem before continuing to op er ate. If pump belt fails, steeri ng control will be lost. Refer to o wner ’s manu al for insp[...]

  • Page 70

    9-10 110907 01/09 Maintenance FIG . 15 8 1 11 11 10 10 6 7 7 16 2 9 4 9 5 12 14 14 13 Viewed fr om top of unit 1 Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel T anks 7. Gauge Whee l Bearing Zer k s ( 2) 8. Engine Oil Filter 9. Deck Lift Pivot Z erks (4) 10. Park Brake Switch (2) 11 .[...]

  • Page 71

    110907 01/09 9-11 NOTES: 1. Initial oil change is after 5 hours of operation. Thereaf t er , change oil after every 40 hours operation. Ch ange more ofte n under dusty or dirty conditions and during hot weather periods. 2. T orque initially and after first 2 hours of operation. 3. Change engine oil filter per the engine man ufactur er’s recommend[...]

  • Page 72

    9-12 110907 01/09 wear or damage. A good time to detect potentia l problems is while performing sche duled maintenance service. Correcting the problem as quickly as possib le is the b est insurance. Clear away he avy build-up of grea se, oil and dirt, espe cially in the engine and u nder the seat plat form ar eas; minute dust particle are a bra siv[...]

  • Page 73

    110907 01/09 9-13 The battery is located under th e seat platform. FIG . 16 W ARNING: Battery posts, terminals, and re lated accessories contai n lead and lead compounds, chemicals known to the S tate of California to ca us e cancer and reproductive harm. W ash hands after handling. W ARNING: A void skin and clothing contact with battery acid. Alwa[...]

  • Page 74

    9-14 110907 01/09 Access to Hydro-Gear EZT transm issions The integrated pump/motor unit s are accessed by lifting the se at pla tform. The se at plat form is hinged at the fron t. T o raise it, remove the lock nut and tilt seat plat form up and forward. If the seat is equipped with the optional arm rest kit, ma ke cert ain to place the control arm[...]

  • Page 75

    110907 01/09 9-15 Fuel system DANGER: Observe usual fuel handling precautions: Do not smoke while refueling. Do not fill tank with engine running or while engi ne is hot. Clean up any gasoline spills. Allow engine to cool before st oring machine inside a building. Keep fuel away from open flame or sp ark and store machine away from open flame or sp[...]

  • Page 76

    9-16 110907 01/09 engine owner’s manual When replacing the fuel filter , check the fuel lin e hoses for any cracks or leaks. Replace as needed. Engine oil and filter Check engine oil daily and after every 4 hours of operation. Cran kcase dip stick and oil f iller tube are located as shown in FIG . 21 & FIG . 22. Tractor must be setting level [...]

  • Page 77

    110907 01/09 9-17 Attach the oil drain hose ( FIG . 24), furnished with the unit, to the oil drain valve when draining the engine oil. Oil drain hose must be removed after oil is draine d. IMPORT ANT : All oil drip s or spills must be cleaned of f of the exhaust system before operating the mach ine. The oil drain and oil f ilter are located at the [...]

  • Page 78

    9-18 110907 01/09 Deck belt replacement 1. Park the unit o n a flat surface. S top the engine and re move the ignition key . Make sure deck clutch switch is in the down (OFF) position . Place control levers in th e park brake position. Disconnect nega tive battery cable. 2. Place the deck in th e lowe st posit ion . 3. Remove the deck belt cover s.[...]

  • Page 79

    110907 01/09 9-19 3. The deck belt must be remo ved from the clutc h pulley first by releasing the deck belt tension by pulling on the belt tension chain and sliding the ch ain out of the anchor bracke t slot. This will relieve the tension on the deck belt idler spring (FIG . 27). 4. Remove the deck drive belt from the electr ic clutch pulle y . Th[...]

  • Page 80

    9-20 110907 01/09 W ARNING: Always wear adequate e ye protection when grinding mower blade s. FIG . 29 FIG . 30 FIG . 31 Re sharpening pattern Do not sharpen to original pattern (below). It is easier to get a straight cutting edge following the re sharpening pattern shown above Original ed ge Cutting plane W arped Blade (Replace) St r ai g h t B l [...]

  • Page 81

    110907 01/09 9-21 Mower blade removal Use a 15/16" wrench to remove the 5/8" cap screw ho lding the blade to the spindle shaf t from underneath. Blade Lock T ool, part num ber 381442, is available from your dealer to prevent the blade s from turning while removing or and inst alling the blade bolts. Sharpen th e blades on a grin der follo[...]

  • Page 82

    9-22 110907 01/09 Adjustment Introduction Y our FasTrak Super Du ty 48/54 was adjusted before it lef t the factory and was checked during pre delivery setup. However , after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a proble m. Visual[...]

  • Page 83

    110907 01/09 9-23 position (FI G . 34). Howe ver , should the tractor begin to cr eep, the control lever linkage can be adjusted as follows: CONTROL LEVER NEUTRAL ADJUSTMENT Before considering any adjustment, check the tire air pressure. Unequal tire pres sure will cause the tractor to drift to one side. Refer to tire pressu re informatio n in the [...]

  • Page 84

    9-24 110907 01/09 5. Both steering control levers need to be in the brake position when starting the engine, bu t need to quickly be moved out of the brake position once engine is started so the br akes do not fight the transmission s since they have not yet been adjusted. 6. S tart the engine. M ove the contro l lever to just engag e the brake (n [...]

  • Page 85

    110907 01/09 9-25 is tightened, you should be able to move th e steering contro l le ver to the revers e position, let it g o, and the steering lever should return itself to the n eutral position. This should fi nish the adjustment for the RH side steering control. Double check to make sure you have all fasteners tighten ed to the correct torque sp[...]

  • Page 86

    9-26 110907 01/09 3. Measu re the park brake spring . It should be comp ressed to 1-7/ 16”. If it is not, adjust the nylock nut until the p roper spring compression is achieved (FIG . 39). 4. Repeat fo r the other sid e. Hydraulic pump belt adjustment The transaxle drive belt tension remains constant by means of a tension idler an d spring (FIG .[...]

  • Page 87

    110907 01/09 9-27 should be such tha t th e b elt do es no t slip un de r n ormal ope rating load conditions, assumin g the belt is not excessively worn or damaged. As belt stretches and wear s in, adjustment may become necessary . T o increase belt tension, move the spring chain one (or more) link(s) at the anchor bracket (FIG . 41). Installed spr[...]

  • Page 88

    9-28 110907 01/09 (two stacked 2”x4” blocks can be used to cre ate a 3.0” support). 5. Remove the deck stop pin and lower the deck until it rest s on the support blocks. 6. Loosed the (3) bolts att aching the (3) deck links to the deck. 7. Push the lift pedal forward, place the deck stop pin in the in dicator hole marked 3.25”, and release [...]

  • Page 89

    110907 01/09 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Part Numbers 000323 4 - 5 005116 6 - 5 , 6-9 015495 3 - 5 015818 4 - 5 016972 3 - 7 017616 3 - 7 019521 5 - 5 023655 3 - 8 , 3-10 , 3-12 024927 3 - 3 , 4-3 025395 6 - 3 , 6-7 026237 4 - 7 028118 3 - 7 029868 3 - 3 029876 3 - 1 0 , 4-3 030817 4 - 3 031997 5 [...]

  • Page 90

    Part Page No. No. Part Page No. No. Part Page No. No. i-2 110907 01/09 601930 3 - 3 601963 3 - 5 601967 8 - 3 601981 8 - 3 601982 3 - 3 , 4-3 601983 3 - 7 601986 8 - 3 601987 8 - 3 602025 3 - 7 602026 3 - 7 704643 3 - 5 , 7-5 704932 4 - 7 705178 3 - 8 , 3-10 705954 5 - 3 , 6-5 , 6-9 710087 3 - 7 712976 5 - 3 725796 3 - 1 2 727172 8 - 3 740696 3 - 3[...]