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HUSTLER 928739 manual

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Table of contents for the manual

  • Page 1

    ••••••• Hustler Turf Equipment ••••• P .O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler Out-Front Deck Parts Manual 928721, 928739[...]

  • Page 2

    t-2 109632 09/08[...]

  • Page 3

    109632 09/08 c-1 T able of Content s Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 72" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 60&[...]

  • Page 4

    c-2 109632 09/08[...]

  • Page 5

    109632 09/08 1 -1 Chapter 1 General Information This Manual covers Out-Front Deck models 928721 & 928739 . Frequently Ordered Parts Service Literature Note: When ordering p art s, you must use the pa rt number as shown for each p art, not the index number . Always give the model and seria l numb er to you r parts and service repr es entative. N[...]

  • Page 6

    1-2 109 63 2 09/08 Hardware Description Codes & Abbreviations The following codes are used throu gho ut this part s manual. Refer to this list when or dering part s. St a n d a rd T o r q u e s The following chart list s the standard tor que values for the threaded fasteners foun d in this manual. T orque all cap screws, nuts and set screws to [...]

  • Page 7

    109632 09/08 2 -1 Chapter 2 Content s Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 72" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 60" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Gearbox Sub-[...]

  • Page 8

    2-2 109 63 2 09/08 Deck Assembly 2 5 4 3 4 4 6 7 8 8 8 11 12 10 13 10 14 16 10 9 9 10 17 23 22 20 21 20 19 18 19 20 21 23 20 22 15 1 1 7 10[...]

  • Page 9

    109632 09/08 2 -3 Deck Assembly NOTES: 1. Do not torque, Item 2 (798694 Discharge Chut e) must pivot freely . 2. Service part includes Item 7 (Rivet Nut s) and decals (see “Deck Decals” on page 4-2). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 549683 109322 1 DECK W/A 60" OUT -FRONT 549691 109785 1 DECK W/A 72" [...]

  • Page 10

    2-4 109 63 2 09/08 72" Deck Pulley Assembly 2 11 9 10 12 15 16 17 7 28 3 18 14 13 21 26 27 20 4 3 26 38 31 37 22 5 6 7 1 3 4 8 13 19 20 11 10 20 10 10 21 23 24 26 26 25 7 29 31 32 36 33 35 See “Gearbox Sub- Assembly—72" Deck” on page 2-8. 1 2 39 40 41 42 42 43 J-LEG DETAIL 2 34 31 32 32[...]

  • Page 11

    109632 09/08 2 -5 72" Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 67-75 f t. lbs. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 601512 601512 1 DRIVE SHAFT 2 710087 710087 1 CS .312-18X2.500 HX G5 3 768523 768523 5 FW .343X.687X.051/.080H 4 058776 058776 3 NT .312-18 HXZY NL 5 036715 036715 1 WOOD[...]

  • Page 12

    2-6 109 63 2 09/08 60" Deck Pulley Assembly 2 11 9 10 12 15 16 17 7 28 3 18 14 13 21 26 27 32 36 4 3 26 38 30 37 22 5 6 7 1 3 4 8 13 19 20 11 10 32 10 10 21 23 24 26 26 25 7 29 33 34 30 32 35 See “Gearbox Sub- Assembly—60" Deck” on page 2-10. 1 2 39 40 41 42 42 43 J-LEG DETAIL 2[...]

  • Page 13

    109632 09/08 2 -7 60" Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 67-75 f t. lbs. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 601512 601512 1 DRIVE SHAFT 2 710087 710087 1 CS .312-18X2.500 HX G5 3 768523 768523 5 FW .343X.687X.051/.080H 4 058776 058776 3 NT .312-18 HXZY NL 5 036715 036715 1 WOOD[...]

  • Page 14

    2-8 109 63 2 09/08 Gearbox Sub-Assembly—72" Deck 1 2 3 2 8 9 15 13 12 11 10 16 18 11 1 5 2 4 7 4 6 17 19 20 2 14[...]

  • Page 15

    109632 09/08 2 -9 Gearbox Sub-Assembly—72" Deck NOTES: 1. The center line of 467324 (Drive Pull ey) must sit 1.86±.06" below the bottom surface of 109795 (G earbox Mount W/A). 2. T orque to 67-75 f t. lbs. 3. Service part includes safety decal and rivet nuts (Item 16); see “Deck Decals” on page 4-2. INDEX NO. SERVICE PA R T N O . M[...]

  • Page 16

    2-10 109632 09/08 Gearbox Sub-Assembly—60" Deck 1 2 3 2 8 9 14 13 12 11 10 15 17 11 1 5 2 4 7 4 6 16 18 19 2[...]

  • Page 17

    109632 09/08 2-11 Gearbox Sub-Assembly—60" Deck NOTES: 1. The center line of 467324 (Drive Pull ey) must sit 2.33±.06" below the bottom surface of 109563 (G earbox Mount W/A). 2. T orque to 67-75 f t. lbs. 3. Service part includes safety decal and rivet nuts (Item 15); see “Deck Decals” on page 4-2. INDEX NO. SERVICE PA R T N O . M[...]

  • Page 18

    2-12 109632 09/08 Carrier Arm Assembly—72" Deck 6 5 1 TRACTOR RECEIVER See “Carrier Arm Sub- Assembly—72" Deck” on page 2-15. 4 2 4 3 DECK ASSEMBL Y 7 8 7 6 5 2 3[...]

  • Page 19

    109632 09/08 2-13 Carrier Arm Assembly—72" Deck NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 766428 766428 1 HITCH PIN COTTERLESS 2 063578 063578 2 CE .750X3.50 .150X3.32 3 023036 023036 2 HP .148 X2.690 ZN 4 084749 084749 4 FW .750X 1.500X.156 SPL 5 601578 601578 2 RELEASE PIN 6 601579 601579 2 SPRING (ROLL) PIN[...]

  • Page 20

    2-14 109632 09/08 Carrier Arm Assembly—60" Deck NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 766428 766428 1 HITCH PIN COTTERLESS 2 063578 063578 2 CE .750X3.50 .150X3.32 3 023036 023036 2 HP .148 X2.690 ZN 4 084749 084749 4 FW .750X 1.500X.156 SPL 3 2 1 TRACTOR RECEIVER See “Carrier Arm Sub- Assembly—60"[...]

  • Page 21

    109632 09/08 2-15 Carrier Arm Sub-Assembly—72" Deck NOTES: 1. Left side is shown; right si de lift arm assembly is similar . ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 109952 109952 1 LIFT ARM W/A LS (SHOWN) 109951 109951 1 LIFT ARM W/A RS (NOT SHOWN) 2 601650 601650 1 VIBRA TION MOUNT 3 767954 767954 1 F W .406X .812 [...]

  • Page 22

    2-16 109632 09/08 Carrier Arm Sub-Assembly—60" Deck NOTES: 1. Left side is shown; right si de lift arm assembly is similar . ITEM NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 109576 109576 1 LIFT ARM W/A LS (SHOWN) 109410 109410 1 LIFT ARM W/A RS (NOT SHOWN) 2 601650 601650 1 VIBRA TION MOUNT 3 767954 767954 1 F W .406X .8[...]

  • Page 23

    109632 09/08 2-17 Side Discharge Deck Adaptors NOTES: ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 108516 108516 2 AIR FLOW FLOOR (60" DECKS) 108661 108661 2 AIR FLOW FLOOR (72" DECKS) 2 025395 025395 4 CB .375-16X 1.00 STD CD 3 767954 767954 4 F W .406X .812 X.060 SAE 4 086660 086660 4 NT .375-16 HXZY NL 3 Deck Assem[...]

  • Page 24

    2-18 109632 09/08 Spindle Assembly—796235 NOTES: 1. Install upper b earing with extended inner race up. 2. Install lower bearing with extended inner race down. ITEM NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 077123 N/A 2 BEARING W/O COLLAR 2 766204 N/A 1 BLADE SPINDLE BUSHING 3 034843 N/A 1 CAST SPINDLE HOUSING 4 012005 N/A 1[...]

  • Page 25

    109632 09/08 2-19 Spindle Assembly—601630 NOTES: ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 601725 N/A 2 SPINDLE END CAP 2 601726 N/A 2 SPINDLE BEARING 3 601723 N/A 1 SPINDLE HOUSING 4 601724 N/A 1 SPINDLE SHAFT 5 012005 N/A 1 GREASE FITTING 1 6 2 3 4 5 2 1[...]

  • Page 26

    2-20 109632 09/08[...]

  • Page 27

    109632 09/08 3 -1 Chapter 3 Content s Gauge Arm Assembly—549196 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Gauge Wheel Breakdown—786061 . . . . . . . . . . . . . . . . . . . . . . . . . 3-4[...]

  • Page 28

    3-2 109 63 2 09/08 Gauge Arm Assembly—549196 2 12 14 13 9 7 21 6 11 19 8 7 3 2 1 4 5 10 4 17 } 15 18 18 20 1 3 4 4 16[...]

  • Page 29

    109632 09/08 3 -3 Gauge Arm Assembly—549196 NOTES: 1. Apply grease to zerks. 2. Do not fully spread It em 1 1 (017277 Cotter Pin) for quicker adjustment of washers. 3. T ighten Item 21 (061 101 Nut), then back off un til wheel spins freely . 4. Assemble Item 4 (784223 Bearing) with inner races toward Item 14 (310185 S pacer). INDEX NO. SERVICE PA[...]

  • Page 30

    3-4 109 63 2 09/08 Gauge Wheel Breakdown—786061 NOTES: 1. Inflate tire to 8 -12 psi. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786103 786103 1 W HEEL BEARING 2 747402 747402 1 T IRE 13X5 SUPER GUIDE 3 786079 786079 1 WHEEL 4 01551 1 01551 1 1 GREASE FITTING 45 DEG 1 5 019521 019521 1 TIRE V AL VE TR-412 GOODY 3 2 1 5 4 1[...]

  • Page 31

    109632 09/08 4 -1 Chapter 4 Content s Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Belt Routing and Tensi oning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3[...]

  • Page 32

    4-2 109 63 2 09/08 Deck Decals ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 601649 601649 1 HUSTLER ID DECAL 2 786277 786277 1 60" DECK ID DECAL 786285 786285 1 72" DECK ID DECAL 3 601624 601624 1 DISCHARGE CHUTE DECAL 4 601603 601603 2 D ECK SAFETY DECAL 5 601623 601623 1 PT O DECAL 6 N/A 083279 1 SERIAL NO PLA TE TURF 7 601[...]

  • Page 33

    109632 09/08 4 -3 Belt Routing and T ensioning NOTES: 1. S pring length af ter tensioning belt. Measure spring from out side of hook to outside of hook. 2. Route belt as shown. DECK ASSEMBL Y 1[...]

  • Page 34

    4-4 109 63 2 09/08[...]

  • Page 35

    109632 09/08 5 -1 NOTES:[...]

  • Page 36

    5-2 109 63 2 09/08[...]

  • Page 37

    109632 09/08 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Part Numbers 008573 2 - 5 , 2-7 012005 2 - 1 8 , 2-19 015511 3 - 4 016154 2 - 3 016527 2 - 3 , 2-5 , 2-7 016642 2 - 5 016972 2 - 5 , 2-7 017228 2 - 1 5 , 2-16 017277 3 - 3 017350 3 - 3 017616 2 - 3 , 2-11 019521 3 - 4 023036 2 - 1 3 , 2-14 025007 2 - 5 , 2-[...]

  • Page 38

    Part Page No. No. Part Page No. No. Part Page No. No. i-2 109632 09/08 792002 2 - 5 , 2-7 794685 1 - 1 , 2-7 796227 2 - 1 8 796235 2 - 7 , 2-18 797845 4 - 2 798603 2 - 5 , 2-7 , 3- 3 798694 2 - 3 798702 1 - 1 , 2-5 798967 2 - 7 808493 2 - 3 928721 1 - 1 928739 1 - 1[...]