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hussman IGSV-ASCS-0303 manual

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  • Page 1

    /Chino ASCS DELI, MEA T , FISH SER VICE CASE REV .0303 Installation & Operation Manual ASCS DELI, MEA T , FISH SER VICE CASE P/N IGSV -ASCS-0303 INST ALLA TION & O PE R A TI O N GUIDE[...]

  • Page 2

    IGSV-ASCS-0303 2 /Chino A publication of Hussmann ® Chino 13770 Ramona A ven ue • Chino, California 91710 (909) 628-8942 F AX (909) 590-4910 (800) 395-9229 K eep this booklet with the case at all times for futur e r eference. THIS BOOKLET CONT AINS INFORMA TION ON: ASCS refriger ated, ser vice deli, meat, fish mechandiser SHIPPING D AMA GE All e[...]

  • Page 3

    Rev.0303 3 Cut & Plan Views Installation LOCA TION The refrigerated mer chandisers ha ve been designed for use only in air conditioned stor es where temperatur e and humidity are maintained at or belo w 75°F and 55% relativ e humidity . DO NO T allow air conditioning, electric fans, ov ens, open doors or windows (etc.) to create air cur rents [...]

  • Page 4

    IGSV-ASCS-0303 4 adjustable legs to allow f or lev eling. NO TE: The mock pedestal option supplies panels that clamp on to adjustable legs. 2. Set first case ov er the highest part of the floor and adjust legs so that case is lev el. Remove side and back leg braces after case is set and joined. 3. Set second case within one foot (1’) of the first[...]

  • Page 5

    Rev.0303 5 It is the contractor's responsibility to install case(s) according to local construction and health codes. 6. Slide second case up to first case snugl y . Then lev el second case to the first case so glass fr ont, bumper and top are flush. Do not use bolts to pull cases tog ether! 7. To compress butyl at joint, use two J urgenson w [...]

  • Page 6

    IGSV-ASCS-0303 6 Installation (cont.) Plumbing WASTE OUTLET AND P-TRAP The waste outlet is located off the center of the case on one side allowing drip piping to be run lengthwise under the fixture. A 1-1/2" P-trap and thr eaded adapter ar e supplied with each fixture. The P-trap m ust be installed to pre vent air leakage and insect entrance i[...]

  • Page 7

    Rev.0303 7 Manifold Flush System GENERAL DESCRIPTION The flush system generates a high pr essure water str eam meant to flush most r esidue buildup from the bottom of the manifold chamber . This is the ar ea that residue builds and expands. Frequency of this periodic maintenance will var y depending on water mineral content and sanitar y conditions[...]

  • Page 8

    IGSV-ASCS-0303 8 ELBOW 90 ° 1/4" NPT x 1/4" NPT # 225-01-0336 COMPRESSION FITTING PVC - 1/4" NPT x 1/2" OD # 225-01-1323 CASE BOTTOM LINER (16 GA. GAL V) INSULA TION @ CENTER OF CASE (FRONT TO BACK) POL YURETHANE COA T PERMAGUM SEAL W ASHER # 038222 NOZZLE - MONARC H Model #: H-545-R2-0.72-360 303SS # 225-01-2004-SS USE WASHERS[...]

  • Page 9

    Rev.0303 9 Humidity System GENERAL DESCRIPTION One contributor to the spoilage of fr esh meats is deh ydration, which causes loss in weight and v olume (shrinkage) and pr oduct discoloration. As the r efrigeration system remo ves heat fr om the case, it also r emov es critical moisture fr om the air , and any unwra pped products in the case. The Hu[...]

  • Page 10

    IGSV-ASCS-0303 10 Humidity System (cont.) purge the line to flush an y debris that ma y clog the water filter . If the water line r equir es purging after the cases are hook ed together , it is not necessary to check each one . Simply shut ball valv es to each humidity system, remov e the water line fr om the last case in the flow , and purge . By [...]

  • Page 11

    Rev.0303 11 A CCESS T O TX V AL VES AND DRAIN LINES MECHANIC AL - Remove pr oduct from case. Remo ve pans. TX valve (mechanical onl y) and drain are located under the pans within the case. ELECTRONIC - The electr onic expansion valve master and sla ve cylinder(s) ar e located within the electrical access panel(s) in the rear of case. Rear panels li[...]

  • Page 12

    IGSV-ASCS-0303 12 Electrical WIRING COLOR CODE GREEN GROUND PURPLE ANTI-SWEA T ORANGE LIGHTS YELLO W RECEPT ACLE RED / BLACK T- ST AT /SO LE NOID 230V BLACK / WH IT ET -S TA T / SOLE NOID 115V BRO WN F AN MO T ORS CASE MUST BE GROUNDED NOTE: Refer to label affixed to case to determine the actual configuration as checked in the “TYPE INSTALLED” [...]

  • Page 13

    Rev.0303 13 Finishing T ouches JOINT TRIM After cases ha ve been le veled and joined, and refrigeration, electrical, and waste piping work completed, install the splashguards. Fasten along the top edge, or center , with #10 X 3/3" sheet metal scre ws. Joint T rim Joint T rim ASCS Butyl Locations D O N OT S EAL J OINT T RIM T O F LOOR ! BUMPER [...]

  • Page 14

    IGSV-ASCS-0303 14 User Information STOCKING Improper temperatur e and lighting will cause serious pr oduct loss. Discoloration, deh ydration and spoilage can be contr olled with proper use of the equipment and handling of pr oduct. Product temperatur e should alwa ys be maintained at a constant and pr oper temperature. This means that fr om the tim[...]

  • Page 15

    Rev.0303 15 a ppearance and significantl y shor tening product shelf lif e. Soap and hot w ater are not enough to kill this bacteria. A sanitizing solution must be included with eac h cleaning process to eliminate this bacteria. 1. Scrub thor oughly , cleaning all surfaces, with soap and hot water . 2. Rinse with hot water , but do not flood. 3. Ap[...]

  • Page 16

    IGSV-ASCS-0303 16 Maintenance FOR PR OMPT SER VICE When Contacting the F actor y fo r suppor t, Be sure to ha ve the Case MODEL and SERIAL NUMBER Handy . This Information is on a plate located on the case itself. BEFORE SER VICING Alwa ys Disconnect Electrical Po we r at the Main Disconnect when ser vicing or replacing an y electrical component. Th[...]

  • Page 17

    Rev.0303 17 LIFT UP GLASS IMPOR T ANT! READ BEFORE RAISING FR ONT GLASS : HEX SCREWS ALONG CLAMSHELL MAY HAVE LOOSENED DURING SHIPPING!! RETIGHTEN ALL CLAMSHELL SCREWS BEFORE OPENING GLASS! The top cylinders, which allow the raising and low ering of the glass, ha ve been car efully tested for pr oper tension. How ev er , during shipment, the lubric[...]

  • Page 18

    IGSV-ASCS-0303 18 Maintenance (continued) 1. Remove 2. Lift open 3. Loosen hex screw 4. Add or remove 5. Close glass panel(s) top glass glass panel(s) (1/4" allen). shims as needed. and check alignment and panel and relieve Remove chrome (see note on shims Retighten hex screw enclosing tension on access cap in order below) and reinstall remove[...]

  • Page 19

    Rev.0303 19 Electrical and Refrigeration Specifications TEMPERATURE DISCHG. FAN SIZE DEFROST 115 V. ELECTRICAL CIRCUITS SELF CONTA INED UNIT DATA / SEE CROSS REF. MODEL NUMBER BTU AVG AIR T-STAT/ TYPE TYPE FREQ. AIR SWEEP SELF CONTAINED REQ’D EVAP PROD DISC VELOC CUT IN OF & NUMBER & FANS/WARMER STD. WARMERS HUMIDITY LOW PRESSURE CASE LEN[...]

  • Page 20

    IGSV-ASCS-0303 20 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING ASC / ASCS CASES W01000[...]

  • Page 21

    Rev.0303 21 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING ASC / ASCS CASES W0100021 4&a[...]

  • Page 22

    IGSV-ASCS-0303 22 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING ASC / ASCS CASES W01000[...]

  • Page 23

    Rev.0303 23 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING ASC / ASCS CASE W0100023 8&ap[...]

  • Page 24

    IGSV-ASCS-0303 24 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING ASC / ASCS CASES W01000[...]

  • Page 25

    Rev.0303 25 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING ASC / ASCS CASES W0100025 12&[...]

  • Page 26

    IGSV-ASCS-0303 26 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING ASC-UPP A DD ONS W01000[...]

  • Page 27

    Rev.0303 27 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRING WATER FLUS H W0100014 TYPICAL[...]

  • Page 28

    IGSV-ASCS-0303 28 DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 12 04/15/02 H:WIRESCHEMATICSNE W- W IRING LEDGE / NOSE LIGHTS W01[...]

  • Page 29

    Rev.0303 29 Electrical Schematics Continued DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W- W IRI[...]

  • Page 30

    IGSV-ASCS-0303 30 Electrical Schematics Continued DATE: PROJECT TITLE: DW G #: DRAWN BY: PRODUC TION ORDER #: DRAW ING TITLE: DATE: REVISIONS: #: DESCR IPTION: CHECKED BY: BY: FILE LOCATION : ADRIAN E. CR ISCI AEC PAGE OF HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 L IC.#: 644406 1 2 3 11 04/15/02 H:WIRESCHEMATICSNE W-[...]

  • Page 31

    Rev.0303 31 Light Switch Overhead Canopy Lights Front Lights Ledge Lights (Optional) Ballasts WH3-120-164 (125-04-0118) Thermostat Suction Solenoid Duplex Receptacles Humidity Fan GFCI Dedicated Line Ballast Extension Box (Switched Power) Evaporator Fans Cap Case to Case Harness Single case Pigtail F25T8-SPX30 (2) F25T8-SPX30 (2) F25T8-SPX30 (2) Pl[...]

  • Page 32

    IGSV-ASCS-0303 32 Light Switch Overhead Canopy Lights Front Lights Ledge Lights (Optional) Ballasts WH3-120-164 (125-04-0118) Thermostat Suction Solenoid Duplex Receptacles Humidity Fan GFCI Dedicated Line Ballast Extension Box (Switched Power) Evaporator Fans Cap Case to Case Harness Single case Pigtail F32T8-SPX30 (2) F32T8-SPX30 (2) F32T8-SPX30 [...]

  • Page 33

    Rev.0303 33 Light Switch Overhead Canopy Lights Front Lights Ledge Lights Ballasts WH3-120-164 (125-04-0118) Thermostat Suction Solenoid Anti-sweat Fans (Optional) F32T8-SPX30 (1) Duplex Receptacles Humidity Fans GFCI Dedicated Line Ballast Extension Box (Switched Power) Evaporator Fans Cap Case to Case Harness Single case Pigtail F25T8-SPX30 (2) F[...]

  • Page 34

    IGSV-ASCS-0303 34 Light Switch Overhead Canopy Lights Front Lights Ledge Lights (Optional) Ballasts WH3-120-164 (125-04-0118) Thermostat Suction Solenoid F32T8-SPX30 (1) Duplex Receptacles Humidity Fans GFCI Dedicated Line Ballast Extension Box (Switched Power) Evaporator Fans Cap Case to Case Harness Single case Pigtail F32T8-SPX30 (2) F32T8-SPX30[...]

  • Page 35

    Rev.0303 35 APPENDIX A. – Temperature Guidelines Refrigerated The refrigerators should be operated according to Hussmann’s published engineering specifications for entering air temperatures for specific equipment applications. Table 1 shows the typical temperature of the air entering the food zone one hour before the start of defrost and one ho[...]

  • Page 36

    IGSV-ASCS-0303 36 dually scaled in Celsius and Fahrenheit shall be accurate to 1°C (1.8°F). Temperature measuring devices that are scaled only in Fahrenheit shall be accurate to 2°F. The thermometer should be checked for proper calibration. (It should read 32°F when the stem is immersed in an ice water bath). b) LOCATION – The probe or sensin[...]

  • Page 37

    Rev.0303 37 least daily and each time a different kind of meat product comes in contact with the tool or equipment. i) Make sure that all refrigeration equipment is installed and adjusted in strict accordance with Hussmann’s recommendations. j) See that all storage and refrigeration equipment is kept in proper working order by routine maintenance[...]

  • Page 38

    IGSV-ASCS-0303 38[...]

  • Page 39

    Rev.0303 39 Limited W arranty This warranty is made to the original user at the original installation site and is not transf erable . Hussmann merchandisers ar e warranted to be fr ee fr om defect in material and workmanship under normal use and ser vice for a period of one (1) y ear from the date of original installation (not to exceed fifteen (15[...]

  • Page 40

    IGSV-ASCS-0303 40 The MODEL NAME and SERIAL NUMBER is required in or der to provide y ou with the correct parts and information for y our particular unit. They can be found on a small metal plate on the unit. Please note them below for futur e refer ence . MODEL: SERIAL NUMBER: /Chino Additional copies of this publication ma y be obtained by contac[...]