Husqvarna WG3213P/968999114 manual

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Table of contents for the manual

  • Page 1

    Please read the operator’ s manual carefull y and make sur e you understand the instructions befor e using the machine. English Operator's manual WG4815P/968999278 WG3613P/968999116 WG3213P/968999114[...]

  • Page 2

    [...]

  • Page 3

    English- 1 OPERATOR’S MANUAL Content s Contents............... ................ ................. ................ .. 1 Introduction ................ ................ ................ ............ 3 Congratulations ................ ................. ................ .. 3 General ... ................ ................ ................ ............ [...]

  • Page 4

    English- 2 WA R N I N G ! Failure to follow cautious operating practices can result in serious injury to the operator or other pe rsons. The owner must underst and these instructions, and must allow only trained p ersons who underst and t hese instructio ns to operate the mower . Each person operating t he mower must be of sound mind and body and m[...]

  • Page 5

    En glis h- 3 INTRODUCTION In troducti on Congrat ulat ions Thank you for purchas ing a Husqvar na Wal k-Behi nd Mower . T his machine is built fo r the greatest ef ficien cy and rapid mowing primar ily of large areas. Con trols in one place and a trans mission re gulated by motion control s contribut e to the machine’ s performa nce. This manual [...]

  • Page 6

    Engl ish- 4 INTRODUCTION Good Ser vice Husqvarna’ s pr oducts are sold a ll over the world and onl y in special ized ret ail stores with comple te service. This ensures that yo u as a customer receive onl y the best support and ser vice. Before t he product is delivered, th e machine has, for example, bee n inspected and adjust ed by your retai l[...]

  • Page 7

    En glis h- 5 SYMBOLS AND DECALS Sy mbols an d Deca ls These symbols are found on the m achine and in the operat or ’s manual . S tudy the m carefully so that you know what they mean. Used in this publi cation to noti fy the read er of a risk of personal i njury , p articul arly if t he reader shoul d neglect to fol low instruct ions given in the [...]

  • Page 8

    Engl ish- 6 SYMBOLS AND DECALS Whole b ody exposure to thrown objects. Seve ring of fingers & toe s. Read Operator ´s Manual . Shut o ff engine & remove key before perform ing any maintena nce or repair work. Keep a safe distance from th e m ac hi ne. Rotating blades. Moving sharp blades under cover.[...]

  • Page 9

    En glis h- 7 SAFETY INSTRUCTIONS Saf ety I nst r uct i ons These instr uctions are fo r your safet y . Read them careful ly . General Use • Read all inst ructi ons in this operator’s manual and on the machine befo re st arting it . Ensure that you under stand them and then abide by them. • Learn how to use the machine and it s contr ols safe [...]

  • Page 10

    Engl ish- 8 SAFETY INSTRUCTIONS • Shut of f the blades when not mowing. • Be caref ul when turning aroun d fixed objec ts, s o that the blades do not hit them. Never dri ve over foreign obj ects. • Only use the machi ne in daylight o r in other well -lit condi tions. Keep t he machine a safe dist ance from holes or other ir regular ities. Pay[...]

  • Page 11

    En glis h- 9 SAFETY INSTRUCTIONS Drivin g on Slopes Driving on slopes i s one of the operat ions where the ris k is greatest th at the dri ver will lose contr ol or the machine will tip over , which can result in ser ious injury or d eath. All slopes requir e extr a caut ion. If you c annot reverse up a s lope or if you feel unsur e, do not mow the[...]

  • Page 12

    Engl ish- 10 SAFETY INSTRUCTIONS Ch il dr en • Seri ous acci dents m ay occur if you fail to be on guard for childr en in the vicinity of the machi ne. Childr en are oft en attract ed to the machi ne and mowing work. Never assume tha t children wil l st ay where you last s aw them. • K e e pc h i l d r e na w a yf r o mt h em o w i n g area and[...]

  • Page 13

    English- 11 SAFETY INSTRUCTIONS Maint enance • S to p the engi ne. Prevent the engine fr om st arting by removing the sp ark plug cable s from the spa rk plugs or by removi ng the igniti on key before making any ad justment s or performing maintenance. • Never fi ll th e fuel t ank indoors . • Fuel and fuel fu mes are poisonous and extremely [...]

  • Page 14

    Engl ish- 12 SAFETY INSTRUCTIONS • Do not modif y s afety equipment. Check regul arly to be sure it works pr operly . The machine must not be driven wit h defect ive or unmounted prot ecti ve plates, pr otect ive cowlings, s afety swit ches, or oth er protect ive devi ces. • Do not change the set tings of gover nors and avoi d runnin g the engi[...]

  • Page 15

    En glis h- 13 SAFETY INSTRUCTIONS T r ansport • The machine is heavy and can caus e seri ous crushi ng injurie s. Be extra cautious when i t is loaded on or unload ed from a vehicl e or trailer . • Use an approved t railer to trans port the machine. A cti vate the p arking brake, t urn of f the fuel supply , and fasten the machine wi th approve[...]

  • Page 16

    Engl ish- 14 CONT ROLS Cont ro ls This operator’s manual de scribes the Husqvarna W alk- Behind Mowers WG3213P , WG3613P and WG4815P . Th e machines are fitted with a Kawasa ki or Kohler four-st roke V - T w in engine, fo r dat a see “T echnical dat a” on page 6 0. T ransmiss ion fro m the engine is made vi a two V -bel ts , one for each whee[...]

  • Page 17

    En glis h- 15 CONT ROLS 1. Recoil St arter Grip Pull the recoil st art er grip slowly unti l you feel compresion , then pull it br iskly . Normally th is engine will not backfire. If y ou get backfi res, cont act yo ur Husqvarna dealer for servi ce. 2. Igni tion Swit ch T h e i g n i t i o nk e ys w i t c hi sp l a c e do nt h e control p anel. IMP[...]

  • Page 18

    Engl ish- 16 CONT ROLS 3. Mo tion control levers The machine ’s spe ed and di rect ion are continu ously variabl e using the two motion control l evers. When both control s are in the neutral position, t he machine st ands sti ll. The control s can be locked in neutra l position by the thumb lat ches. By releasing both con trols an equal amount, [...]

  • Page 19

    En glis h- 17 CONT ROLS 5. Choke and Thrott le Control Choke Control The choke contro l is combined with th e throttl e control. T o engage the choke, the thrott le contr ol is moved p ast the max rpm setti ng to its choke posi tio n. Do not use the choke when st arti ng a warm engine. Throttl e Control The thr ottle co ntrol r egulates t he engi n[...]

  • Page 20

    Engl ish- 18 CONT ROLS 7. Thu mb Latch The thumb latches are used to lock th e motion c ontrol l evers in their neutral position e.g. when star ting the engine. Lock the motion contr ol levers by pulling the thumb latches backwar d. Unlock the moti on control lev ers by pushing the thumb lat ches forwar d. Parking Br ake P a r k i n gb r a k ei sa [...]

  • Page 21

    En glis h- 19 CONT ROLS 9. Re f uel i n g The machine has one fuel t ank. The tank volu m e is 5. 3 Gall ons / 20 lit ers . The engin e should be run on a minimum of 87-oct ane unleaded gas oline (no oil mix). See “T echnic al dat a” on page 6 0 concer ning methanol and ethanol fuels. When opera ting in t emperatur es below 32° F . (0° C.), u[...]

  • Page 22

    Engl ish- 20 CONT ROLS 10 . Fuel S hut-off V alve The fuel s hut-of f valve is place d on the fuel line below the fuel t ank. The valve has two positions; ON and OFF . The figure shows the valve in t he cl osed OFF posit ion. Accesso ries For mulching, there is a BioClip att achment availab le. This is mounte d undernea th the mower deck and consis[...]

  • Page 23

    En glis h- 21 OPERATION Oper a tio n Be fore S tarting • Read the sect ions “Safety I nstruct ions” on page 7, and “ Controls” on p age 14, befor e starting the machi ne. • Perfo rm the daily mainte nance bef ore st arting ( see “Maintena nce Schedul e” on page 35) . • Check that t here is suf fici ent fuel in the fuel t ank. The [...]

  • Page 24

    Engl ish- 22 OPERATION St arting th e Engi ne 1. Move blade engage ment lever to the OFF position, so the interlock will all ow engine to st art. 2. Check gear shif ter to be sure it is in the neutr al positi on. 3. While on l evel terrai n, squeeze both motion contr ol levers and set thumb lat ches to lock them int o the neutral posit ion. This wi[...]

  • Page 25

    En glis h- 23 OPERATION 4. Open fuel shut- off val ve. 5. T urn ig nition key to ON posit ion. 6. Set t hrottle c ontrol and engage t he choke (if needed). Do not use choke when the engine i s warm. 8011-438 F uel shut- off valve , Open 8011-693 I gnition key 8011-709 C hoke and T hrottle con trol[...]

  • Page 26

    Engl ish- 24 OPERATION 7. Pull the recoil st arter grip slo wly until you feel c ompression , then pu ll it bri skly . If t he engine won´ t st art in thr ee pulls , open the choke and try agai n. 8. W arm engine momen taril y , then disen gage the choke unti l engine runs smoothl y , approximatel y 1/2 throttle. 9. Depress one oper ator presence [...]

  • Page 27

    En glis h- 25 OPERATION Gearbox The gear drive machines hav e a 5-speed gearbox. The gear s hift lever i s placed below the contro l panel . Only shif t gear when th e machine is st anding still and on lev el ground. Running 1. Depress one Operator P resen ce Lever and shif t transmissi on to the desired gear . 2. Unlock t he motion control l evers[...]

  • Page 28

    Engl ish- 26 OPERATION Reversing Depress on e operat or pr esence l ever and shif t transmissi on to the reve rse gear . Grip both motion contr ol levers before shi fting gear . T o o pe rat e on hi ll s T o operate on slopes is a dangero us mowing job. Read the Safe ty Instruct ions sect ion “Driving on Slop es” on page 9. • The slowest spee[...]

  • Page 29

    En glis h- 27 OPERATION Mowi ng T i p s • Observe and mark r ocks and other f ixed objec ts in order to avoid co llisions. • The cutt ing deck should be properly leveled f or best mowing perfor mance. The blades sh ould be parall el to the ground or sli ghtly tipp ed down in the fro nt. • Only use shar p blades. • Check ti re pressur e. Dif[...]

  • Page 30

    Engl ish- 28 OPERATION • Avo id mowing wet lawns. The mowing resul t is poorer becaus e the wheels sink into the soft lawn, clumps build, and the grass cli ppings will f asten under the cowling. • Hose the mower deck with water af ter each use. Hose esp ecially under neath. Do not s pray hi gh pressure sp ray dir ectly on top of spindl es. • [...]

  • Page 31

    En glis h- 29 OPERATION Stop pin g Emergency stop Release both hands f rom the operat or presence le ver handles. When both oper ator pres ence lev ers ret urn to their outer pos ition, th e engine will quit and the mower will stop. or Pull both motion contr ol levers firml y against handle gr ips and hol d them secur ely in pl ace. Use thumb lat c[...]

  • Page 32

    Engl ish- 30 OPERATION Stop pin g the E ngine Allow the engine to idle a minute in or der to att ain normal operating temp erature befor e stopping it, if it has been worked har d. Avoi d idling the engi ne for longer per iods, as there is a risk of the sp ark plugs fouli ng. 1. When the machine i s standing st ill, acti vate t he par king b rake b[...]

  • Page 33

    En glis h- 31 OPERATION A dju st men t o f c utt ing hei ght The cutt ing h eight can be adjuste d by thre e methods: • Moving sp acers bet ween the upper side and the lower sid e of the caster swivel accor ding to "Cutti ng height t able". For inst ructi on, see below . • Moving sp acers bet ween the upper side and the lower sid e of[...]

  • Page 34

    Engl ish- 32 OPERATION Cutting height t able Axle position Sp ac ers below caster ar m Blade sp ace rs under cutter housing Cutting height A0 4 1 1 / 2 " ( 3 8 mm) 31 3 / 4 " ( 4 4 mm) 2 2" (51 mm) 12 1 / 4 " ( 5 7 mm) 02 1 / 2 " ( 6 4 mm) 141 3 / 4 " ( 4 4 mm) 3 2" (51 mm) 22 1 / 4 " ( 5 7 mm) 12 1 / 2 "[...]

  • Page 35

    En glis h- 33 OPERATION C3 4 3 1 / 4 " ( 8 3 mm) 33 1 / 2 " ( 8 9 mm) 2 3 3/4 (95 mm) 1 4" (102 mm) 0 4 1/4" (108 mm) 443 1 / 2 " ( 8 9 mm) 33 3 / 4 " ( 9 5 mm) 2 4" (102 mm) 1 4 1/4" (108 mm) 0 4 1/2" (1 14 mm) D4 4 3 3 / 4 " ( 9 5 mm) 3 4" (102 mm) 2 4 1/4" (108 mm) 1 4 1/2" (1 14 m[...]

  • Page 36

    Engl ish- 34 OPERATION Moving M achine by Hand In order for the machi ne to be m ove d with the engin e turned off, make sure th e gear shift lever is in neutral positi on. Release the p arking br ake. 8011-482 Gear shift lever in neutral po sition[...]

  • Page 37

    En glis h- 35 MAINTENANCE Maint en ance Maint enance S chedu le The following is a list of maintenance pr ocedures tha t must be p erformed on the machine. For those poi nts not described in t his manual, visit an aut horiz ed serv ice workshop . An annual servi ce carried out by an authori zed service wo rkshop is recomme nded in order to maintai [...]

  • Page 38

    Engl ish- 36 MAINTENANCE 1) Fir st change af ter 8 hou rs. Whe n opera tin g with a heavy load or at high am bient t empe ratu res , replac e every 50 hour s. 2) In dus ty con dit ions , cl eanin g an d re plac em en t are r equ ir ed mor e of ten . 3) For dail y us e, t he mac hin e sho uld b e l ubr icat ed twi ce weekl y . 4) Per for med by aut [...]

  • Page 39

    En glis h- 37 MAINTENANCE Igniti on System The engine is equipped with an elec tronic ignition sy stem. Only th e spark pl ugs requir e maintenanc e. For recommended sp ark plugs , see T ech nical Da t a. 1. Remove the ignit ion cable boot and clean around th e spark plug. 2. Remove the sp ark plugs with a sp ark plug soc ket wrench. 3. Check the s[...]

  • Page 40

    Engl ish- 38 MAINTENANCE Checkin g the S afety Syst em The machine is equipped with a safet y system that preve nts st art ing or dri ving under t he following con ditions. The engin e can on ly be sta rted wh en: 1. The blades are dis engaged. 2. The motion contr ol levers must be in the lock ed posi tion. Make daily inspect ions to ensure that th[...]

  • Page 41

    En glis h- 39 MAINTENANCE Checkin g and Adjusting the Thr ott le C a ble a nd t he C hok e Cab l e Kawasaki engine Check that the engi ne responds t o throttle increases and that a good eng ine speed is att ained at full throttle. If doubt s arise, cont act the Hus qvarna serv ice workshop. If adjus tments ar e necessary , they can be made as follo[...]

  • Page 42

    Engl ish- 40 MAINTENANCE Kawa saki Engine Ai r Filter If the engine seems weak or runs une venly , the air filter may be clogged. If run with a dirty air filter , the spark plu gs can become fouled and disrupt o peration. For thi s reason, it i s important to replace the air filter regularly (see the heading Maintenan ce Schedu le for the proper se[...]

  • Page 43

    En glis h- 41 MAINTENANCE Kohler Engi ne Air Filter If the engine seems to lack power or runs rough the reaso n may be that the air f ilter is clogged. It is ther efore i mport ant to ser vice the a ir fil ter at regular interval s (see “Maint enance Schedule” on p age 35 for correct se rvice inte rva l). 1. Fold open the engine co ver . 2. Uns[...]

  • Page 44

    Engl ish- 42 MAINTENANCE R epl acin g t he F uel F i lter Replace the l ine-mount ed fuel filt er every 100 hours (once per season) or more regular ly if it is clogged. Replace the filter a s follows: 1. Move the hose cl amps away from the fi lter . Use flat- nosed pliers . 2. Pull the fi lter loos e from the hose ends. 3. Push the new filt er into[...]

  • Page 45

    En glis h- 43 MAINTENANCE Checking th e Parking Brake Visu ally check that no damage is found on the thumb lat ches. Perform a test dr ive and check that t here is a su ff icent br aking acti on. T o adjust the br ake, contac t th e servi ce workshop if y ou are uncer tain. Set t he thumb latches in the ne utral l ocked posi tion. T i ghten the win[...]

  • Page 46

    Engl ish- 44 MAINTENANCE Checkin g the Bla des In order to at tain the best mowing effect , it is important t hat the blades are wel l sharpene d and not damaged. Bent or cracke d blades or blade s with large nicks must be replace d. Check the blade mounts . Damaged blades shoul d be replaced when hitting obst acles tha t result in a break down. Le[...]

  • Page 47

    En glis h- 45 MAINTENANCE Cleaning and Washing Regular cleaning a nd washin g, espec ially under the mower de ck, will in crease the machine’ s lifesp an. Ma ke it a habit to c lean the machine dir ectly af ter use, befor e the dirt sticks . Do not spray high pressure wate r directly on t he top of the deck. Caster W heels Check every 200 hours. [...]

  • Page 48

    Engl ish- 46 MAINTENANCE Blade repl acement • Remove blade bolt by tu rning counte rclock wise. • Inst all new or re- sharpened blade wit h st amped “GRASS side” facing towards ground/gr ass (down) or “THI S SIDE UP” faci ng deck and cutter housi ng. • Inst all and ti ghten blade bolt se curely . T ight ening torque 90 f t/lb (122 Nm)[...]

  • Page 49

    En glis h- 47 LUBRICATION Lubr icat ion Lubric ation S chedu le General Remove the igniti on key to prevent unint entional movement s during lubr ication . When lubrica ting with an oil c an, it should be filled w ith engine oil. When lubrica ting with greas e, unless ot herwise sta ted, wit h a high grade molybdenum disul fide gre ase or another c[...]

  • Page 50

    Engl ish- 48 LUBRICATION Lubricating the Cables If possi ble, lubricat e both end s of the cables and move the cont rols to end stop pos itions when lub ricating . Refit the rubber cover s on the cables aft er lubricat ion. Cables with sheat hs will bind if they are not lubricat ed regularly . I f a cab le binds, it ca n disrupt ope ration. If a ca[...]

  • Page 51

    En glis h- 49 LUBRICATION 4. Changing the Oil Fi lter 1. Drai n the engi ne oil i n acco rdance w ith the de scripti on under t he heading Engine Oil/Change Engine Oil . 2. On Kohler engine, drai n the filter by the plug at the filt er base before removal. 3. Remove the oil fi lter . If necessary , use a fi lter remover . 4. Wipe ne w , clean engi [...]

  • Page 52

    Engl ish- 50 LUBRICATION 5. Engine oil Kawasaki Engine Changing the Engine Oil The engine oil shoul d be changed for the firs t time after 8 hou rs of oper ation. Ther eafter , it should be changed every 100 hour s. 1. Place the machine on a flat sur face. 2. Place a co ntaine r under t he engi ne wh ere t h eh o s ef r o m t h eo i ld r a i nv a l[...]

  • Page 53

    En glis h- 51 LUBRICATION The oil leve l shoul d lie between the m arkings on the di pst ick. If the l evel is app roachin g the ”A DD” m ar k, fill t he oil to the ” FU LL” m ark o n th e dipst ick. Never fill abo ve the ”FULL” ma rk. The oi l is filled thr ough the hole for the dipst ick. Use engine oi l SAE 30 or SAE 10W- 30 or , alt[...]

  • Page 54

    Engl ish- 52 LUBRICATION Kohler Engine Changing the Engine Oil Change oil aft er every 100 ho urs of op erati on (more frequ ently under sever e conditi ons). Refill with service class SG , SH, SJ or higher oil as speci fied in the V iscosi ty Grades tabl e on pag e 54. Change the oil while the engi ne is still warm. The oil will flow more fr eely [...]

  • Page 55

    En glis h- 53 LUBRICATION Checking the Oil Level The importance of c hecking and maint aining the proper oil l evel in the crankc ase cannot be overempha sized. Check oil before each use as f ollows: 1. Make sure the engine i s stopped, level , and i s cool s o the oil has had ti me to drain i nto t he oi l pan. 2. T o keep dirt, d ebris, et c., ou[...]

  • Page 56

    Engl ish- 54 LUBRICATION Oil Recommendations Using the prope r type and weight of oil in the crankcase i s extremely impor tant. So is checking oil dai ly and changing oil regu larly . Failure t o use t he cor rect o il, or using dirt y oil , causes prematu re engine wear and fail ure. Oi l T yp e Use high quality det ergent oi l of API (American P[...]

  • Page 57

    En glis h- 55 LUBRICATION 6. Mower deck lever Lubricat e with a grease gun, one zerk, unt il the grease is forc ed out. Use only good quality molybden um disulphide gr ease. Grease from well -known brand names (petroc hemical compani es, etc. ) usually maint ains a good quality . 7. Coupling Lubricat e with a grease gun, one zerk for each coupling,[...]

  • Page 58

    Engl ish- 56 LUBRICATION 9. Rear wheels Lubricat e with a grease gun, one zerk for each wheel, until the grease is forced out. Use only good quality molybden um disulphide gr ease. Grease from well -known brand names (petroc hemical compani es, etc. ) usually maint ains a good quality . 10. Brake Arms Lubricat e with a grease gun, one zerk for each[...]

  • Page 59

    En glis h- 57 TROUBLE SHOOTING GUIDE T rouble S hooti ng G uide Problem Cause The engin e will not st art . • The cont rol for engagi ng the mower deck is in engaged posi tion. • The motion cont rols are not lock ed in the neutral p ositi on. • Spark p lug wire s off. • Contami nation in the carbure tor or fuel line. • The fuel shut of f [...]

  • Page 60

    Engl ish- 58 TROUBLE SHOOTING GUIDE The engin e overhe ats. • Clogged a ir int ake or cool ing fi ns. • Engine ov erloade d. • Poor ventilat ion aroun d engine. • Defecti ve engine speed re gulator . • T oo l it tle or no oil in the engine. • Defecti ve spar k plugs. The machine moves slowly , unevenl y , • Drive belt for the gear sla[...]

  • Page 61

    En glis h- 59 STO RA GE Stor age Wint er S tora ge At the end of the mowing season, the mach ine should be readied fo r storage ( or if it will not be in use for longer than 30 days ). Fuel allowed to stand f or long periods of time (30 day s or more) can leave sti cky residues th at can plug the carburet or and disrupt engi ne functi on. Fuel stab[...]

  • Page 62

    Engl ish- 60 TECH NICAL DATA T echni c al dat a WG3213P WG36 13P WG4815P Engine Manufact urer Kohler Kohler Kawasaki T y pe CV13 CV13 FH430V P o w e r 1 3h p /9 . 5k W 1 3h p/9 . 5 k W 1 5h p/1 1k W S p ark plugs / gap Champion RC12YC / .030” / 0. 75 mm Champion RC12YC / .030” / 0.75 mm RCJ8Y/ .030” / 0 .75 mm Oil cap acity excl filter 1.9 qt[...]

  • Page 63

    Engl ish -61 TECH NICAL DATA Productivi ty Product ivity 1.6 acres/ h / 6480 m 2 /h 1.8 acre s/h / 7290 m 2 /h 2.4 acres /h / 9720 m 2 /h Overall d imensions Wei ght 370 lbs / 168 kg 445 lbs / 202 kg 470 lbs / 213 kg Base maschine l enght 66” / 168 cm 66 ” / 168 cm 66” / 168 cm Base machine widt h 37” / 94 cm 49” / 125 cm 49” / 125 cm B[...]

  • Page 64

    Engl ish- 62 TECH NICAL DATA T orque Specifications Engine crankshaf t bolt 50 ft/l b(67 Nm) Deck pulley bolt s 45 ft/l b (61 Nm) Blade bolt 90 ft/l b (122 Nm) S t andard ¼” faste ners 9 f t/lb ( 12 Nm) S t andard 5/16” fast eners 18 ft/l b (25 Nm) S t andard 3/8” fast eners 33 ft/l b (44 Nm) S t andard 7/16” fast eners 52 ft/l b (70 Nm) S[...]

  • Page 65

    En glis h- 63 WIRING DIAGRAMS Wiring d iagra m 801 1 -69 5[...]

  • Page 66

    English- 64 CONFORMITY CERTIFICATES Conformity Certificates USA requirement s Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirem ents for any of the states, (Californian emission rules etc.). Do not remove any of these labels. Cer tific[...]

  • Page 67

    En glis h- 65 SERVICE JOURNAL Se rvice Journ al Action Delivery Service 1. Mount the caster whe els. 2. Adjust the tire press ure of all wheels to 1 bar (15 PSI). 3. Check that the right amount of oil i s in the engin e. 4. Adjust the positio n of the motion cont rols. 5. Fill wi th fuel and open the fuel t ap. 6. S t art the engi ne. 7. Check that[...]

  • Page 68

    Engl ish- 66 SERVICE JOURNAL Acti on Date, mtr readi ng, st amp, sign 25-Hour S ervice 1. Check the fuel pump ’s air fil ter (Kawasaki engine) . 2. Check the tire pr essures and ti re damage. 3. Check/cl ean the engine ’s cooli ng air int ake. 4. Clean the ai r cleaner’s pre-fil ter (foam) . 5. Check t he cutt ing d eck.[...]

  • Page 69

    En glis h- 67 SERVICE JOURNAL Acti on Date, mtr readi ng, st amp, sign 50-Hour Service 1. Perform the 25-hour se rvice. 2. Clean/replace the air cleaner ’s f ilter car tridge (p aper filt er) (shor ter inter vals for dusty ope ratin g conditions) . 3. Lubricate the f ront wheel beari ngs. 4. Lubricate the t hrottl e/chok e cable. 5. Check/adjust [...]

  • Page 70

    Engl ish- 68 SERVICE JOURNAL Acti on Date, mtr readi ng, st amp, sign 100-Hour S ervice 1. Pe rform the 25- hour service. 2. Pe rform the 50- hour service. 3. Ch ange engine oil. 4. Ch eck whether the engine oi l filter needs chan ging (ever y 200 hours). 5. Cl ean/repla ce the spark plugs . 6. Re place the fuel fil ter . 7. Cl ean t he cooling fin[...]

  • Page 71

    En glis h- 69 SERVICE JOURNAL Acti on Date, mtr readi ng, st amp, sign 300-Hour S ervice 1. Inspec t the machine. Come to agreement wi th the cust omer as to which addit ional work is to be carried out . 2. Perfo rm the 25-hour servi ce. 3. Perfo rm the 50-hour servi ce. 4. Perfo rm the 100-hour servi ce. 5. Clean the combu stion chamber and grind [...]

  • Page 72

    Engl ish- 70 SERVICE JOURNAL Acti on Date, mtr readi ng, st amp, sign At Least O nce Each Y ear 1. Clean the engine’ s cooli ng air int ake (25 hours) . 2. Replace the ai r cleaner ’s pr e-filt er (Oil -foam) (300 hours) . 3. Replace the air fil ter’s paper cart ridge ( 200 hours). 4. Change the engine oil (100 hours) . 5. Replace the engine [...]

  • Page 73

    En glis h- 71 SERVICE JOURNAL Acti on Date, mtr readi ng, st amp, sign[...]

  • Page 74

    106471R04 08/1 1/05[...]