Husqvarna LGTH2454 manual

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Table of contents for the manual

  • Page 1

    03002 532 43 66-93 LGTH2454 Owner's Manual / 96043010700/ 2010-05[...]

  • Page 2

    2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROW ING OBJECTS. F AILURE TO OBSERVE THE FOLL OWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the [...]

  • Page 3

    3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades[...]

  • Page 4

    4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 5-9 OPERA TION ......................................................[...]

  • Page 5

    5 (2) Keys Slope Sheet Keys Mower (1) Wheel (5) Large Retainer Springs - 7/16 (2) Smaller Retainer Springs - 5/16 (1) Locknut 3/8-16 (1) Shoulder Bolt Mower Front Wheel (1) 3/4 O.D. Washers (1) Anti-Sway Bar (1) Front Link Assembly (1) 1-1/4 O.D. Washer (5) 1-3/16 O.D. Washers (2) Rear Lift Link Assemblies UNAS SEMBLED P ARTS AS SEMBL Y TO REMOVE T[...]

  • Page 6

    6 Fig. 2 Fig. 1 ADJUST SEA T (See Fig. 2) • Sit in seat. • Lift up adjustment lever (A) and slide seat until a com- fortable position is reached which allows you to press clutch/brake pedal all the way down. • Release lever to lock seat in position. NOTE: Y ou may now roll your tractor off the skid. Follow the instruction below to remove the [...]

  • Page 7

    7 AS SEMBL Y TRANSAXLE 02965 FRONT BACK ENGINE Q. DEFLECTOR SHIELD Q Fig. 6 90° END INTEGRA TED WASHER END ANTI-SWA Y BAR (S) TOWARDS TOW ARDS TRANSAXLE MOWER DECK • F rom right side of mower , first insert 90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle. NOTE : Flashlight may b[...]

  • Page 8

    8 AS SEMBL Y 6. A TT ACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 12) • P osition front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B). • Repeat on opposite side of tractor . B D A A. MOWER SIDE SUSPENSION ARMS B. RET AINER SPRING D. RIGHT SIDE REAR MO[...]

  • Page 9

    9 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- erly leveled. See “TO LEVEL MOWER HOUSING” in the Se[...]

  • Page 10

    10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT REVERSE NEUTRAL [...]

  • Page 11

    11 KNOW Y OUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Fig. 16 (A) A TT ACHMENT LIFT LEVER - Used to raise and lower the mower or other atta[...]

  • Page 12

    12 Fig. 17 Fig. 18 TO USE CHOKE CONTROL (N) (See Fig. 19) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • T o engage choke control, pull knob out. Slowly push knob in to disengage. Fig. 19 TO USE THROTTLE CONTROL (D) (See Fig. 19) Always operate engine at full speed (fast). • Operating engine at l[...]

  • Page 13

    13 TO ADJUST MOWER CUT TING HEIGHT (See Fig. 21) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. A TO ADJUST GAUGE WHEELS (See Fig. 22) Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck [...]

  • Page 14

    14 Fig. 25 TOWING CARTS AND OTHER A T T ACH MENTS T ow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor . Use common sense when towing. T oo heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor . TO TRAN[...]

  • Page 15

    15 ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fu[...]

  • Page 16

    16 Fig. 26 MOWING TIPS • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim ming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of t[...]

  • Page 17

    17 MAINTENANCE T R A C T 0 R 1 - Change more often when operating under a heavy load or in high ambient temperatures . 2 - Service more often when operating in dir ty or dusty conditions. E N G I N E 3 2 2 2 2 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery . 5 - See Cleaning in Ma[...]

  • Page 18

    18 MAINTENANCE BL ADE BL ADE BOL T (SPECIAL) CENTER HOLE ST AR MANDREL ASSEMBL Y TRACTOR Always observe safety rules when per form ing any main te nance. BRAKE OPERA TION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See ?[...]

  • Page 19

    19 V -BEL TS Check V -belts for deterioration and wear after 100 hours of operation and replace if necessary . The belts are not ad just able. Re place belts if they begin to slip from wear . TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engin[...]

  • Page 20

    20 CL AMP FUEL FIL TER CL AMP Fig. 32 MAINTENANCE Fig. 33 • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans- mission are covered to keep water out. Water in engine or[...]

  • Page 21

    21 SERVICE AND ADJUSTMENTS TO REPL ACE MOWER BL ADE DRIVE BEL T (See Fig. 36) MOWER DRIVE BEL T REMOV AL • Park tractor on a level surface. En gage parking brake. • Lower attachment lift lever to its lowest position. • Disengage belt tension rod (K) from lock bracket (L). CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and[...]

  • Page 22

    22 SERVICE AND ADJUSTMENTS FRONT - TO-BACK ADJUSTMENT (See Figs. 39 & 40) IMPORT ANT : Deck must be level side-to-side. T o obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. CAUTION: Blades are sharp. Protect your ha[...]

  • Page 23

    23 Fig. 41 Fig. 42 TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. Y ou may also check brake by: • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • D[...]

  • Page 24

    24 TO REMOVE WHEEL FOR REP AIRS (See Fig. 43) • Block up axle securely . • Remove axle cover , retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key . • Replace washers and snap ret[...]

  • Page 25

    25 ENGINE TO AD JUST THROTTLE CON TROL CABLE The throttle control has been preset at the factory and ad just ment should not be necessary . If adjustment is nec- es sary , see engine manual. TO AD JUST CHOKE CON TROL The choke control has been preset at the factory and ad just- ment should not be necessary . If adjustment is necessary , see engne m[...]

  • Page 26

    26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

  • Page 27

    27 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air filter . 6[...]

  • Page 28

    28 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Engine continues to run when oper- ator leaves seat with attachment clutch engaged 1. Faulty operator -safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace b[...]

  • Page 29

    29 NO TES M FUSE ST ARTER SOLENOID BA TTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PED AL UP) REVERSE SWITCH (NO T IN REVERSE) SEA T SWITCH (NO T OCCUPIED) SHORTING CONNECT OR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULA TOR CHASSIS HARNESS CONNECT OR (MA TING SIDE) D ASH HARNESS CONNECT OR (MA TING SIDE) LIGHT SWITCH HEADLIGHTS ST A T OR FUEL LINE FUEL [...]

  • Page 30

    30 8 1 99 100 91 2 27 90 28 55 26 43 41 24 27 25 30 33 22 79 21 40 71 34 With Service Minder Option 46 46 With 12V Outlet Option 59 103 16 42 T07S 94 92 29 93 TRACTOR - MODEL NO . LGTH2454 (96043010700), PRODUCT NO . 960 43 01-07 ELECTRICAL[...]

  • Page 31

    31 KEY P ART NO . NO . DESCRIPTION 1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Light # 1156 24 532 40 02-53 Cable Battery 25 532 41 28-95 Cable Starter 26 532 17 51-58 F use 27 873 51 04-00 Nut Keps Hex 1/4-2[...]

  • Page 32

    32 182 68 68 176 176 176 175 228 165 228 183 194 236 150 180 68 68 213 213 218 34 130 130 177 189 189 152 52 217 235 37 194 194 36 36 199 162 196 221 162 58 189 189 14 214 130 130 202 203 204 210 208 18 15 25 298 238 3 207 211 209 212 5 176 205 206 181 234 234 137 137 chassis-tex_TEX GT HUSQ_69 289 161 TRACTOR - MODEL NO . LGTH2454 (96043010700), P[...]

  • Page 33

    33 KEY P ART NO . NO . DESCRIPTION 3 532 40 50-12 Logo 5 532 40 87-01 Dash 14 532 41 10-46 Hood 15 532 19 89-07 Lens LH 18 532 40 86-07 Grille 25 532 19 89-06 Lens RH 34 532 19 61-25 Plate Engine 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 40 18-25 F ender 52 873 68-05-00 Nut Crown Lock 5/16-18 58 532 19 43-14 Bracket F ender 68 817 49 05-08 Screw 5[...]

  • Page 34

    34 56 216 143 125 226 227 125 80 125 51 231 170 175 279 176 178 174 22 23 166 232 153 233 drive-tex_K46_fender_14_r1 64 161 184 42 221 225 125 211 166 17 159 15 35 167 160 188 29 186 189 49 187 50 51 52 51 190 185 159 197 196 70 74 220 74 2 2 73 73 33 205 1 116 33 230 230 183 183 205 116 7 9 7 9 99 185 162 162 TRACTOR - MODEL NO . LGTH2454 (9604301[...]

  • Page 35

    35 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 - - - - - - - - - T ransaxle, TUFFTORQ K46 AW 2 532 18 62-11 Key 7 532 19 98-44 Hub Asm. Wheel Rear 22" TX GT .06 9 532 14 00-80 Bolt Hub Wheel Rear 15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 17 532 41 36[...]

  • Page 36

    36 1 92 12 11 41 42 85 9 29 SP ARK ARRESTER KIT 92 45 90 37 28 37 21 20 22 62 70 71 86 69 87 2 engine-tex_Ka wa-2cyl_4 18 15 91 TRACTOR - MODEL NO . LGTH2454 (96043010700), PRODUCT NO . 960 43 01-07 ENGINE[...]

  • Page 37

    37 KEY P ART NO . NO . DESCRIPTION 1 - - - - - - Engine Kawa Model No. FR691V -AS06 2 532 14 97-23 Muffler 9 532 19 43-20 Keeper Belt Engine 11 532 17 93-35 Clutch Electric 12 532 19 43-43 Pulley Engine 15 532 19 34-99 T ank F uel 4.0 18 532 43 02-17 Cap Asm 20 532 17 83-85 Control Throttle 21 532 41 63-58 Screw #10 x 0.750 BOS Thread 22 532 19 15-[...]

  • Page 38

    38 6 5 13 13 53 8 9 9 8 8 7 7 62 4 35 16 19 63 63 57 60 59 58 28 13 22 64 70 68 69 67 67 66 15 15 14 14 21 51 26 1 45 61 2 6 steering-tex_LEGND2_18_r1 KEY P ART NO . NO . DESCRIPTION 1 532 42 34-69 Wheel, Steering 2 532 19 59-68 Axle Asm., F ront 4 532 40 30-89 Spindle Asm., LH 5 532 40 30-90 Spindle Asm., RH 6 532 12 49-31 Bearing, Race Thrust Har[...]

  • Page 39

    39 1 532 42 40-68 Seat 2 532 18 01-66 Bracket Pivot F ender 3 532 14 06-75 Strap, Asm F ender 6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 10 532 19 69-77 Pan, Seat 21 532 17 18-52 Bolt, Shoulder 5/16-18 37 873 80 05-00 Nut, Lock 5/16-18 unc 40 532 19 76-61 Handle Slide Se[...]

  • Page 40

    40 MOWER?DECKªTEX??R                                             ?[...]

  • Page 41

    41 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 532 40 31-25 Deck Weldment Mower 6 532 19 60-66 Cover Mandrel LH 7 532 19 71-81 Cover Mandrel RH 8 532 19 30-03 Bolt 7/16 Asm. Blade 11 532 18 72-56 Blade Bagging - - 532 18 72-55 Blade Mulching 12 532 40 48-51 R[...]

  • Page 42

    42 7 3 87 10 88 2 89 90 87 98 97 97 lift-te x_23 91 89 87 89 87 91 2 532 42 20-27 Shaft Asm., Lift 3 532 19 52-30 Lever Asm., Lift RH 7 532 41 15-55 Grip, Lever 10 532 19 63-14 Spring T orsion 87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 88 532 19 53-04 Spring Lift Assist 89 819 19 19-12 Washer Clear Zinc KEY P ART NO . NO . DESCRIPTION NOTE: All c[...]

  • Page 43

    43 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY P ART NO . NO . DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-tex WHEELS AND TIRES KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 532 05 91-92 Cap, V alve, Tire 2 532 06 51-39 Stem, V alve 3 532 14 45-09 Rim Assembly , Front 4 532 00 81-34 T ube, Front [...]

  • Page 44

    44 Consumer Wheeled Produc ts – Limited Warranty Husqvarna warrants to the original retail purchaser that this Husqvarna® product is free from defects in material or workmanshi p under normal use and maintenance from the date of retail purc hase for the applicable Warrant y Period shown on Exhibit A . Certain components (e.g. , engines and tran [...]

  • Page 45

    45 c. Preventative maintenance as outlin ed in the operat or’s manual. In addition, you must cease using the product immediately upon any failure or damage. The product should be taken to an a uthori zed Husqvarna servicing dealer pri or to any further use. 4. Damages resulting from normal aging, wear and tear or neglect are NOT covered. The Li m[...]

  • Page 46

    46 Consumer Wheeled Warranty Chart 2010 Exhibit A Consumer (personal, household use only) Commercial (any commercial, professional, institutional, arigculutral, or income producing use, other than Rental Use) Rental (any rental usage) Riding Lawn Tractors: Frame, Chassis, Front Axle 5 Years NO W ARRANTY NO W ARRANTY Engine* * * * Transmission (if m[...]

  • Page 47

    47 Consumer Wheeled Warranty Chart 2010 Exhibit A Consumer (personal, household use only) Commercial (any commercial, professional, institutional, arigculutral, or income producing use, other than Rental Use) Rental (any rental usage) Product/Component Front Mounted Deck Riders Engine* * * * Transmission 2 Years NO W ARRANTY NO WARRANTY Battery 1 Y[...]

  • Page 48

    48 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

  • Page 49

    49 SERVICE NOTES[...]

  • Page 50

    50 SERVICE NOTES[...]

  • Page 51

    51 SERVICE NOTES[...]

  • Page 52

    05.24.10 JA Printed in the U.S.A.[...]