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Husqvarna HUSQVARNA YTH22V46XLS manual

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Table of contents for the manual

  • Page 1

    YTH22V46XLS Owner's Manual 07002 532 43 87-04[...]

  • Page 2

    2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROW ING OBJECTS. F AILURE TO OBSERVE THE FOLL OWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the [...]

  • Page 3

    3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades[...]

  • Page 4

    4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 5-6 OPERA TION ......................................................[...]

  • Page 5

    5 UNAS SEMBLED P ARTS AS SEMBL Y Y our new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. Fig. 1 Fig. 2 TO CHECK BA TTERY (See Fig. 1) • Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label is located between term[...]

  • Page 6

    6 AS SEMBL Y CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- erly leveled. See “TO LEVEL MOWER HOUSING?[...]

  • Page 7

    7 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT REVERS[...]

  • Page 8

    8 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the applicable safety standards of the American Nati[...]

  • Page 9

    9 OPERA TION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. W e rec om mend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO [...]

  • Page 10

    10 OPERA TION TO MOVE FORWARD AND BACK WARD (See Fig. 7) The direction and speed of movement is controlled by the forward and reverse drive pedals. • Start tractor and release parking brake. • Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed. Fig. 9 TO ADJUST[...]

  • Page 11

    11 Fig. 10 OPERA TION Fig. 11 TO TRANSPORT (See Figs. 3 and 11) When pushing or towing your tractor , be sure to disengage transmission by placing freewheel control in free wheel ing po- si tion. Free wheel control is located at the rear drawbar of tractor . • Raise attachment lift to highest position with at tach ment lift control. • Pull free[...]

  • Page 12

    12 OPERA TION CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORT ANT : WHEN OPERA TING IN TEMPERA TURES BEL OW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP ENSURE GOOD COLD WEA THER ST ART ING. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can att[...]

  • Page 13

    13 OPERA TION PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. T o ensure proper operation and performance, it is rec om - mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de vel - [...]

  • Page 14

    14 MAINTENANCE ➀ General Purpose Grease ➁ Refer to Maintenance “ENGINE” Section 01965 ➁ ENGINE ➀ FRONT WHEEL BEARING ZERK ➀ STEERING SECTOR GEAR TEETH ➀ FRONT WHEEL BEARING ZERK ➀ SPINDLE ZERK ➀ SPINDLE ZERK T R A C T 0 R 1 - Change more often when operating under a heavy load or in high ambient temperatures . 2 - Service more o[...]

  • Page 15

    15 MAINTENANCE TRACTOR Always observe safety rules when per form ing any main te nance. BRAKE OPERA TION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of th[...]

  • Page 16

    16 MAINTENANCE ENGINE LUBRICA TION Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather , they will result in increased oil consumption when used[...]

  • Page 17

    17 MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPECIFICA TIONS?[...]

  • Page 18

    18 SERVICE AND ADJUSTMENTS WARNING: TO A VOID SERIOUS INJURY , BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP ” and remove key . • Make sure the blades and all moving parts have completely stopped. ?[...]

  • Page 19

    19 SERVICE AND ADJUSTMENTS • A TT ACH FRONT LINK (E) - Work from left side of trac- tor . Insert rod end of link assembly through front hole in tractor front suspension bracket (F). • Insert end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J). E F H J Fig. 23 • Install belt onto electric clutch [...]

  • Page 20

    20 SERVICE AND ADJUSTMENTS • If adjustment is necessary , see step in Visual Adjust- ment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT -TO-BACK ADJUSTMENT (See Figs. 28 & 29) IMPORT ANT : Deck must be level side-to-side. T o obtain the best cutting re sults, the mower blades should be adj[...]

  • Page 21

    21 SERVICE AND ADJUSTMENTS Fig. 30 Fig. 31 TO REPL ACE MOTION DRIVE BEL T (See Fig. 31) P ark the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest. BEL T REMOV AL - • Remove mower (See “TO REMOVE MOWER” section in this manual). NOTE: Observe entire moti[...]

  • Page 22

    22 SERVICE AND ADJUSTMENTS TO ST ART ENGINE WITH A WEAK BA TTERY (See Fig. 33) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA TTER[...]

  • Page 23

    23 SERVICE AND ADJUSTMENTS TO REPL ACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERL OCKS AND REL A YS Loose or damaged wiring may cause your tractor to run poorly , sto[...]

  • Page 24

    24 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

  • Page 25

    25 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air fil[...]

  • Page 26

    26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when oper- ator leaves seat with attachment clutch engaged 1. Faulty operator -safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. Worn, bent or loose blade. 1. Re[...]

  • Page 27

    27 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 SCHEMA TIC NO TES M FUSE ST ARTER SOLENOID BA TTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PED AL UP) REVERSE SWITCH (NO T IN REVERSE) SEA T SWITCH (NO T OCCUPIED) SHORTING CONNECT OR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULA TOR CHASSIS HARNESS CONNECT OR (MA TING SIDE) [...]

  • Page 28

    28 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 ELECTRICAL 8 1 99 100 91 2 27 90 28 55 26 43 41 24 27 25 30 33 22 79 21 40 71 34 16 42 T27S 29 With 12V Outlet Option 59 103 46 45 0 60 AMPS 60 102 105 81[...]

  • Page 29

    29 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 ELECTRICAL KEY P ART NO . NO. DESCRIPTION 1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4 8 532 18 64-91 Box Battery 16 532 17 61-38 Switch Interlock Push-In 21 532 40 02-52 Harness Socket Light w/4152J 22 532 00 41-52 Bulb Light 24 532 40 02-53 Cable [...]

  • Page 30

    30 182 68 68 176 176 175 335 336 165 228 228 183 194 236 150 180 68 68 213 52 218 34 130 130 177 189 189 152 217 235 176 159 159 37 194 194 162 282 282 36 36 285 286 283 199 284 287 14 130 130 130 202 203 208 18 15 25 207 5 176 176 205 151 206 3 137 137 214 204 297 191 chassis-te x_GT HUSQ II_1 161 130 178 TRACTOR - - MODEL NUMBER YTH22V46XLS (9604[...]

  • Page 31

    31 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 CHASSIS KEY P ART NO . NO. DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY P ART NO . NO. DESCRIPTION 3 532 43 97-52 Applique Subasm. 5 532 43 74-69 Dash 14 532 43 97-25 Hood 15 532 43 97-33 Lens LH 18 532 43 77-62 Grille 25 532 43 [...]

  • Page 32

    32 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 DRIVE 52 51 170 307 214 171 225 125 drive-tex_K46_pedal_26_r2 2 2 73 73 33 205 1 116 33 230 230 183 183 205 116 56 213 221 160 206 26 207 209 92 125 116 64 188 161 35 184 167 160 42 29 15 159 159 221 186 189 49 187 50 51 52 51 190 185 210 284 125 215 153 208 166 211 21[...]

  • Page 33

    33 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 DRIVE KEY P ART NO . NO. DESCRIPTION KEY P ART NO . NO. DESCRIPTION 1 - - - - - - - - - - T ransaxle, TUFFTORQ K46BT 2 532 12 35-83 K ey 15 819 13 13-16 W asher 13/32 x 13/16 x 16 Ga. 17 532 41 36-78 Spring, Brake 26 532 19 96-79 Spring Return Cruise 29 532 40 38-06 Ro[...]

  • Page 34

    34 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 ENGINE 91 1 12 11 41 42 85 29 30 !2+ª !22%34%2ª+)4 84 45 62 71 70 79 69 87 2 engine-tex_bs-2cyl_23 18 15 9 90 28 37 37    [...]

  • Page 35

    35 KEY P ART NO . NO. DESCRIPTION 1 - - - - - - Engine Briggs & Stratton Model No. 40H777-2421-G1 2 532 14 97-23 Muffler 9 532 19 43-20 K eeper Belt Engine 11 532 40 00-08 Clutch 12 532 40 50-97 Pulley Engine 15 532 40 00-21 T ank F uel 18 532 43 96-45 Cap Asm F uel 20 532 42 43-40 Control Throttle/Choke 21 532 41 63-58 Screw #10 x .750 BOS Thr[...]

  • Page 36

    36 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 STEERING ASSEMBL Y steering-tex_HUSQHR_1_r1 6 5 13 13 53 8 9 8 7 9 8 7 62 4 70 68 69 67 67 66 15 15 14 14 61 2 6 35 59 58 16 28 13 22 64 21 51 26 1 45 19 60 63 57 57 63[...]

  • Page 37

    37 KEY P ART NO . NO. DESCRIPTION 1 532 43 97-40 Wheel, Steering 2 532 19 59-68 Axle Asm., Front 4 532 40 30-87 Spindle Asm., LH 5 532 40 30-88 Spindle Asm., RH 6 532 12 49-31 Bearing, Race Thrust Harden 7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring, Klip #T5304-75 9 532 12 12-32 Cap, Spindle 13 532 12 17-49 Washer 25/32 x 1-1/4 [...]

  • Page 38

    38 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 SEA T ASSEMBL Y 1 532 42 40-71 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock W/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 10 532 19 69-77 Pan, Seat 21 532 17 18-52 [...]

  • Page 39

    39 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 MOWER LIFT 7 3 87 10 88 2 89 90 98 97 97 lift-tex_17_r3 *Key 91 may be substituted for K ey 101 91 101* 87 100 89 89 87 2 532 42 20-27 Shaft Asm., Lift 3 532 19 52-31 Lever Lift Handle 7 532 41 15-55 Grip, Lever 10 532 19 63-14 Spring T orsion 87 532 19 42-09 Pin Cotte[...]

  • Page 40

    40 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 MOWER DECK 55 30 32 31 33 56 34 57 59 62 197 188 1 69 69 69 199 40 3 46 145 46_te x_lt_pred_25_r1 15 14 13 11 8 21 25 26 27 198 29 21 21 23 24 36 40 2 19 19 6 6 117 116 40 119 117 119 116 40 68 46 189 189 188 21 21 69 69 69 21 242 241 200 147 243 244 118 245[...]

  • Page 41

    41 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 MOWER DECK KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 532 42 16-49 Mower Housing 2 532 40 55-07 Cover Mandrel RH 3 532 40 55-06 Cover Mandrel LH 6 532 19 51-86 Arm Suspension 8 [...]

  • Page 42

    42 TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO . 960 43 01-12 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY P ART NO . NO . DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-tex WHEELS AND TIRES KEY P ART NO . NO. DESCRIPTION KEY P ART NO . NO. DESCRIPTION 1 532 05 91-92 Cap V alve Tire 2 532 06 51[...]

  • Page 43

    43 1 5 DE G REE S M AX . FOLD ALON G DOTTED LINE THI S I S A 1 5 DE G REE S LOPE ONLY RIDE UP AND DO W N HILL, NOT ACRO SS HILL S U GG E S TED G UIDE FOR S I G HTIN G S LOPE S FOR S AFE OPERATION W ARNIN G : To avo i d s er i o us i n ju ry, operate yo u r tra c tor u p and do w n the fa c e of s lope s , never a c ro ss the fa c e . Do not mo w s [...]

  • Page 44

    10.19.10 TH Printed in the U.S.A.[...]