Husqvarna GTH2254XP manual

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Table of contents for the manual

  • Page 1

    02139 GTH2254XP Owner's Manual[...]

  • Page 2

    2 I. GENERAL OPERA TION • Read, understand, and f ollow all instructions in the manual and on the machine bef ore star ting. • Only allow responsib le adults, who are f amiliar with the in struc tions, to operate the machine. • Clear the area of objects such as rocks , toys , wire, etc., which could be pick ed up and thrown by the b lade. •[...]

  • Page 3

    3 W ARNING: In order to prevent ac- ci den tal star ting when setting up, trans port ing, ad just ing or making re- pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug. W ARNING: Do not coast do wn a hill in neutral, you ma y lose control of the tractor . W ARNING: T ow only the attac hments that are rec o[...]

  • Page 4

    4 PR ODUCT SPECIFICA TIONS Gasoline Capacity 5.0 Gallons and type: Unleaded Regular Oil T ype (API-SG-SL): SAE 30 (abov e 32°F) SAE 5W -30 (below 32°F) Oil Capacity: W/ Filter : 4.0 Pints W/O Filter : 3.5 Pints Spark Plug: Champion (Gap: .040") RCJ8Y Ground Speed (MPH): F orward: 0 – 5.8 Re verse: 0 – 2.1 Tire Pressure: F ront: 14 PSI Re[...]

  • Page 5

    5 UNASSEMBLED P AR TS Steering Wheel Seat (2) Keys Slope Sheet Keys Steering Wheel Inser t Gauge Wheel (2) Hex Bolts 5/16-18 x 1 (2) Locknuts 5/16-18 Nose Roller Steering Wheel Adapter Steering Sleeve Steering Sleeve Extension (1) Oil Drain Tube For Future Use (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) Adjusting Bar (2) Retainer Springs (double [...]

  • Page 6

    6 ASSEMBL Y Y our new tractor has been assemb led at the factory with exception of those par ts left unassembled f or shipping pur poses. T o ensure saf e and proper operation of your tr actor all par ts and hardware you assemb le must be tightened securely . Use the correct tools as necessar y to insure proper tightness. T OOLS REQUIRED FOR ASSEMB[...]

  • Page 7

    7 ASSEMBL Y FIG. 3 02521 R.H. SEA T SLIDE L.H. SEA T SLIDE SEA T PA N MOUNT ING BOL TS ADJUSTMENT HANDLE SEA T LOCK W ASHERS NO TE: Y ou ma y now roll or drive y our tractor off the skid. F ollow the ap pro pri ate instr uction below to remov e the tractor from the skid . T O ROLL TRA CT OR OFF SKID (See Op- er a tion section for location and funct[...]

  • Page 8

    8 ASSEMBL Y FIG. 5 FIG. 6 T O A TT A CH NOSE ROLLER (See Fig. 5) • Assemble brac kets "A" and "B" to the inside of mow er mounting brac k ets as shown. Tighten securely . NO TE: Be sure brack et tabs are po si tioned in tab holes in mower br ack ets. • P osition nose roller between brac kets and install rod and retainer spri[...]

  • Page 9

    9 ASSEMBL Y ✓ CHE CKLIST BEFORE Y OU OPERA TE AND ENJO Y Y OUR NEW TRA C- TOR, WE WISH T O ASSURE THA T Y OU RE CEIVE THE BEST PER FORM ANCE AND SA TISF A CTION FROM THIS QU A L ITY PROD UCT . PLEASE REVIEW THE FOLLO WING CHECKLIST: ✓ All assembly instructions hav e been completed. ✓ No remaining loose par ts in car ton. ✓ Batter y is prope[...]

  • Page 10

    10 These symbols ma y appear on your tractor or in literature supplied with the product. Lear n and understand their mean- ing. OPERA TION DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESS[...]

  • Page 11

    11 OPERA TION AMPS 60 0 60 TECH 02711 KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY RULES BEFORE OPERA TING Y OUR TRA CTOR. Compare the illustrations with y our tractor to familiarize y ourself with the location of various controls and adjustments. Sav e this man ual for future ref erence. HEIGHT AD JUST MENT KNOB MO TION CONTROL[...]

  • Page 12

    12 OPERA TION FIG. 8 T O ADJUST MO WER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height ad- just ment knob in desired direction. • T urn knob clockwise ( ) to raise cutting height. • T urn knob counterclockwise ( ) to lowe r cutting height. The cutting height range is appro ximately 1-1/2" to 4-1/2". [...]

  • Page 13

    13 02142 OPERA TION DE FLEC TO R SHIELD FIG. 10 FIG. 11 T O OPERA TE ON HILLS W ARNING: Do not drive up or do wn hills with slopes greater than 15° and do not drive across an y slope . • Choose the slow est speed before star ting up or down hills. • A void stopping or changing speed on hills . • If stopping is absolutely necessar y , push br[...]

  • Page 14

    14 OPERA TION T O ST ART ENGINE (See Fig. 7) When star ting the engine for the fi rst time or if the engine has run out of fuel, it will take e xtra cranking time to mov e fuel from the tank to the engine. • Be sure freewheel control is in the transmission en gaged position. • Sit on seat in operating position, depress brak e pedal and set par[...]

  • Page 15

    15 OPERA TION FIG. 12 PURGE TRANSMISSION CA UTION: Never engage or disengage freewheel le ver while the engine is run- ning. T o ensure proper operation and perf ormance, it is rec om - mend ed that the transmission be purged bef ore operating tractor f or the fi rst time. This procedure will remov e any trapped air inside the transmission which m[...]

  • Page 16

    16 BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPLETE REGULAR SERVICE MAINTENANCE SCHEDULE EVER[...]

  • Page 17

    17 MAINTENANCE TRA CT OR Alwa ys obser ve saf ety rules when performing any main- te nance. BRAKE OPERA TION If tractor requires more than fi ve (5) f eet to stop at highest speed in highest gear on a le vel, dr y concrete or pav ed surf ace, then brak e must be check ed and adjusted, then brak e must be adjusted. (See “TO ADJUST BRAKE” in the[...]

  • Page 18

    18 MAINTENANCE TRANSAXLE COOLING The f an and cooling fi ns of transmission should be kept clean to assure proper cooling. Do not attempt to clean f an or transmission while engine is running or while the transmission is hot. T o pre vent pos- sible damage to seals , no not use high pressure water or steam to clean transaxle. • Inspect cooling f[...]

  • Page 19

    19 MAINTENANCE 00 667 MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam- age. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after e ver y 100 hours of operation, whiche ver occurs fi rst. Spar k plug type and gap setting are shown in “PROD UC[...]

  • Page 20

    20 SER VICE AND ADJUSTMENTS FIG. 18 W ARNING: T O A V OID SERIOUS INJUR Y , BEFORE PERFORMING ANY SER VICE OR AD JUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment c lutch in “DISENGA GED” position. • T urn ignition key to “ST OP” and remove key . • Make sure the blades and all mo ving par ts have compl[...]

  • Page 21

    21 SER VICE AND ADJUSTMENTS FIG. 21 FIG. 20 00598 BO TTOM EDGE OF MO W ER TO GROUND FIG. 19 BO TTOM EDGE OF MO W ER TO GROUND A A GROUND LINE FRONT -T O-BA CK ADJUSTMENT (See Figs. 21 and 22) IMPORT ANT : DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLO WING FRONT -T O-BA CK AD JUST MENT IS NECESSAR Y , BE SURE T O ADJUST BOTH FR ONT LINKS EQU ALL Y S[...]

  • Page 22

    22 SER VICE AND ADJUSTMENTS 027 9 0 R.H. MANDREL CO VER R.H. MANDREL IDLER PULLEYS ELECTRIC CLUTCH PULLEY T O REPLA CE MO WER DRIVE BEL T (See Fig. 23) MO WER DRIVE BEL T REMO V AL • P ark tractor on a lev el surf ace. En gage par king brak e. • Low er attachment lift lev er to its lowest position. • Disengage belt tension rod from lock br ac[...]

  • Page 23

    23 SER VICE AND ADJUSTMENTS TRANSMISSION REMO V AL/REPLA CEMENT Should your tr ansmission require removal f or ser vice or re place ment, it should be purged after reinstallation and bef ore op er at ing the tractor . See “PURGE TRANS MIS SION” in the Operation section of this manual. FIG. 25 2498 ENGINE PULLEY 02504 RET AINER SPRING DRIVE BEL [...]

  • Page 24

    24 REPLA CING B A TTER Y (See Fig. 29) W ARNING: Do not short battery ter- mi nals by allowing a wrenc h or any other object to contact both terminals at the same time. Bef ore connecting battery , remove metal bracelets, wristwatch bands, rings, etc. P ositive terminal must be connected fi r st to prevent sparking from ac ci den tal grounding. ?[...]

  • Page 25

    25 T O REPLA CE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the bac kside of the grill. • Replace bulb in holder and push b ulb holder securely back into the hole in the bac kside of the grill. • Close hood. INTERLOCKS AND RELA YS Loose or damaged wiring may cause y our tractor to run poorly , stop r unning, or prev e[...]

  • Page 26

    26 ST ORA GE Immediately prepare your tr actor for storage at the end of the season or if the tractor will not be used f or 30 days or more. W ARNING: Ne ver store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark. Allow the engine to cool bef ore storing in any en clo sure . TRA CT OR Remov [...]

  • Page 27

    27 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” proper ly . 2. See “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait se veral min utes before attempting to star t. 4. Bad spar k plug. 4. Replace spark plug. 5. Dir ty air fi lter . 5. Clean/replace air fi lter . 6. D[...]

  • Page 28

    28 TR OUBLESHOO TING POINTS Engine continues to run 1. F aulty operator-saf ety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized ser vice center/ with attachment clutc h depar tment. engaged P oor cut - uneven 1. Worn, bent or loose blade . 1. Replace blade. Tighte[...]

  • Page 29

    29 BATTERY FUSE RED RED BLACK BLACK BLACK BLACK BLACK NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK BLACK BROWN RED ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. A AMMETER RED IGNITION SWITCH CIRCUIT POSITION OFF B+A [...]

  • Page 30

    30 30 33 40 26 28 25 50 29 42 12 12 11 10 8 2 1 27 16 45 0 60 A M P S 6 0 22 79 21 46 REP AIR P AR TS TRA CT OR - - MODEL NO . GTH2254XP (GTH2254XP A), PRODUCT NO . 954 57 12-29 ELECTRICAL[...]

  • Page 31

    31 KEY P ART NO . NO. DESCRIPTION 1 532 14 49-27 Batter y 2 874 76 04-12 Bolt He x Head 1/4-20 x 3/4 8 532 12 48-86 T ra y , Batter y 10 532 14 52-11 Bolt, Battery F ront 1/4-20 x 7.5 Zinc 11 532 15 01-09 Holddo wn Batter y Front Mount 12 532 14 57-69 Nut, Push Nylon 1.4" Battery F ront 16 532 17 61-38 Switch Interlock 21 532 17 56-88 Harness [...]

  • Page 32

    32 31 68 43 34 47 24 39 17 86 166 2 19 20 16 84 84 21 47 17 28 91 1 36 36 50 17 17 17 17 17 44 17 168 45 45 17 8 156 159 6 7 7 7 30 99 35 5 14 18 130 130 158 37 159 159 58 161 162 144 17 130 142 17 130 32 17 139 17 33 139 122 167 150 122 148 153 130 138 156 156 152 156 156 169 169 47 165 chassis-stealth_45 146 143 15 25 17 168 REP AIR P AR TS TRA C[...]

  • Page 33

    33 1 532 18 03-75 Rail, Kit RH 2 532 17 52-82 Dra wbar , Gt 5 532 18 56-04 Dash, Plastic 6 532 15 78-82 Dash, 1PCS, Lo wer 7 817 72 04-08 Screw , Thd Cut 1/4-20 x 1/2 8 532 18 46-68 Suppor t, Batter y 14 532 19 00-55 Hood Asm., Pnt 15 532 16 18-41 Lens LH 16 532 12 17-94 Co ver , Access 17 817 06 06-12 Scre w , 3/8-16 x 3/4 18 532 18 28-73 Grille 1[...]

  • Page 34

    34 9 7 55 65 130 131 34 35 37 38 40 41 42 68 46 36 37 38 64 39 56 29 89 132 77 70 74 89 148 89 133 148 98 112 123 94 94 126 138 23 114 73 148 127 153 143 48 148 117 52 129 50 117 48 128 142 58 77 152 151 135 137 6 22 124 125 111 121 122 114 20 147 146 61 1 2 2 69 33 3 145 107 106 108 145 69 33 3 117 drive_6-vgt REP AIR P AR TS TRA CT OR - - MODEL N[...]

  • Page 35

    35 1 - - - - - - - T ransaxle Hydro Gear 331-3000 (Order P ar ts F rom T ransaxle Man ufacturer) 2 532 00 70-70 K ey Sq. 1/4 x 2.5 3 532 00 75-63 W asher 6 876 02 04-12 Pin, Cotter 7 532 14 05-07 Wheel, Hub Assembly 9 532 14 00-80 Bolt, Hub 20 873 94 08-00 Nut 22 532 18 02-35 Le v er Asm Shift 23 532 14 08-45 Knob 29 532 17 66-00 Br ake, Rod 33 812[...]

  • Page 36

    36 47 28 46 49 50 29 28 23 31 52 13 41 22 21 20 1 45 51 34 33 32 6 27 42 27 6 19 15 14 35 18 16 9 8 7 2 6 4 14 15 14 15 12 9 8 7 6 5 13 13 53 8 14 15 36 26 10 11 44 3 3 steering_13-vgt REP AIR P AR TS TRA CT OR - - MODEL NO . GTH2254XP (GTH2254XP A), PRODUCT NO . 954 57 12-29 STEERING ASSEMBL Y[...]

  • Page 37

    37 1 532 16 66-27 Wheel, Steering 2 532 17 85-57 Axle Asm., F ront 3 532 18 32-26 Fitting, Grease 4 532 16 18-49 Spindle Asm, LH 5 532 16 18-48 Spindle Asm., RH 6 532 12 49-31 Bearing, Race Thr ust Harden 7 532 12 17-48 W asher 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring, Klip #T5304-75 9 532 12 12-32 Cap , Spindle 10 874 78 10-44 Bolt, Fin He x 5/8[...]

  • Page 38

    38 1 84 12 11 41 42 43 10 9 8 40 29 SPARK ARRESTER KIT 84 80 47 39 18 15 37 28 37 27 26 22 25 21 20 31 62 70 71 86 69 83 2 81 82 engine-kaw asaki_2 vgt ENGINE REP AIR P AR TS TRA CT OR - - MODEL NO . GTH2254XP (GTH2254XP A), PRODUCT NO . 954 57 12-29[...]

  • Page 39

    39 KEY P ART NO . NO. DESCRIPTION 1 - - - - - - - Engine Kaw asaki, Model No. FH641V (Order par ts from engine manuf acturer) 2 532 14 97-23 Muffl er Side 8 532 12 13-61 Pulley V -Idler 9 532 17 77-48 K eeper Asm. Belt Engine V GT 10 532 17 52-87 Bushing 11 532 17 93-35 Clutch Electric 12 532 14 39-96 Pulle y Engine V GT Elect Clutch 15 532 17 91-[...]

  • Page 40

    40 1 2 6 37 21 7 7 5 20 8 20 8 25 33 28 22 35 24 10 5 16 15 12 13 17 14 26 seat_11-vgt 3 1 532 18 87-15 Seat 2 532 14 05-51 Brac ket, Piv ot Seat 3 532 14 06-75 Strap Asm F ender 5 532 14 50-06 Clip , Push In Hinged 6 873 80 06-00 Nut, Crownloc k 3/8-16 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 Unc x 3/4 10 532 18 24-93 P an, Se[...]

  • Page 41

    41 WHEELS & TIRES 6 12 2 1 3 11 4 10 5 9 8 7 wheel_art_1-vgt 9 4 10 6 17 24 1 532 17 84-82 Decal, Deck hea vy Duty 2 532 17 85-64 Decal, Engine 3 532 18 89-47 Decal, Hood, RH 4 532 18 89-48 Decal, Hood, LH 5 532 18 88-89 Decal, Side P anel 6 532 17 05-63 Decal, W ar ning 7 532 18 09-41 Decal, Customer Resp . 9 532 17 68-22 Decal, F ender 10 532[...]

  • Page 42

    42 35 73 34 32 31 30 4 5 5 4 2 7 10 3 6 1 38 42 39 40 43 29 70 33 72 26 12 78 24 75 76 76 23 11 11 23 77 74 86 41 41 85 85 79 86 70 70 23 8 9 lift_rh_16 REP AIR P AR TS TRA CT OR - - MODEL NO . GTH2254XP (GTH2254XP A), PRODUCT NO . 954 57 12-29 LIFT ASSEMBL Y[...]

  • Page 43

    43 1 532 12 10-06 Rod Asm., Le ver 2 532 18 00-45 Shaft Asm., Lift Vgt 3 532 15 91-89 Le ver Asm., Lift Rh 4 812 00 00-22 E-Ring T ruarc #5133-87 5 819 29 20-16 W asher 29/32 x 1-1/4 x 16 Ga. 6 871 11 06-24 Bolt, Fin He x 3/8-16 x 1-1/2 7 532 12 56-31 Grip, Handle 8 532 12 45-26 Button, Plunger 9 532 12 23-64 Plunger , Le ver Lift 10 532 18 38-94 S[...]

  • Page 44

    44 47 34 36 97 50 50 35 38 5 51 33 33 33 32 113 117 116 119 118 57 5 56 59 60 58 21 15 14 21 21 17 13 11 8 17 17 1 49 42 49 30 31 26 27 25 29 7 39 46 52 43 114 21 122 46 46 98 6 mower_deck-54_1 32 REP AIR P AR TS TRA CT OR - - MODEL NO . GTH2254XP (GTH2254XP A), PRODUCT NO . 954 57 12-29 MO WER DECK 90 91 94 180 180 182 95 183 90 54 / 48_nose_rol l[...]

  • Page 45

    45 KEY P ART NO . NO. DESCRIPTION KEY P ART NO . NO. DESCRIPTION NO TE: All component dimensions given in U .S. inches 1 inch = 25.4 mm 1 532 18 89-20 Deck Weldment Mo wer 5 532 12 46-70 Retainer Spring 6 532 18 72-97 Cov er Mandrel LH 7 532 18 81-87 Cov er Mandrel RH 8 532 17 43-65 Bolt 7/16 Asm. Blade 11 532 18 72-54 Blade Standard 13 532 18 72-9[...]

  • Page 46

    46 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

  • Page 47

    47 SECTION 1: LIMITED W ARRANTY Husqvarna Forest & Garden Company (“Husqv ar na”) warrants Husqv ar na product to the original pur- chaser to be free from defects in material and workmanship from the date of purchase for the “Warr anty P eriod” of the product as set forth below: Lifetime W arranty: All tiller tines against breakage, tri[...]

  • Page 48

    532 18 85-48 Re v . 3 8.3.04 RD/rad/MH Printed in U.S .A. 01960_husqvarn a[...]