Husqvarna 968999246/CZ4217 manual

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Table of contents for the manual

  • Page 1

    Husqvarna Operators Manual Please read these instructions carefully and make sure you understand them before using the machine. Model: 968999245/ CZ3815 968999246/CZ4217 MANUAL NO. 539110040 REV. IR (1/14/04)[...]

  • Page 2

    Congratulations on the purchase of your HUSQVARNA mower. This manual has been prepared for the owners and operators of the models called out on the front cover of this manual. Read, understand and follow the safety and operating instructions. WARNING Failure to follow cautious operating practices can result in serious injury to the operator or othe[...]

  • Page 3

    CONTENTS SAFETY INSTRUCTIONS .................... 4 General use and safety rules ...... 4 Driving on slopes ........................ 4 Children safety ............................ 5 Service safety ............................. 5 Transportation ............................ 6 SPECIFICATIONS ................................. 7 ASSEMBLY ...............[...]

  • Page 4

    SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DANGER ! THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDSAND FEETAND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION Read, understand and follow all instruc- tions in the manual and on the machine before st[...]

  • Page 5

    SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet g[...]

  • Page 6

    SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS NEVER allow children to operate the machine. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not drive in reverse unless absolutely necessary. Always look down and behind before an[...]

  • Page 7

    SPECIFICATIONS GASOLINE CAPACITY 3 GALLONS AND TYPE UNLEADED REGULAR OIL TYPE (SPI-SF-SJ): SEE YOUR ENGINE OWNERS MANUAL SPARK PLUG: SEE ENGINE MANUAL GROUND SPEED (MPH): FORWARD: 0-6 MAX. REVERSE: 0-3.5 TIRE PRESSURE: FRONT: 15 PSI REAR: 15PSI CHARGING SYSTEM: BRIGGS & STRATTON: 9 AMPS @3300 RPM KOHLER: 15AMP@ 3300 RPM BATTERY: MIN. CCA: 300 C[...]

  • Page 8

    ASSEMBLY Your new mower has been assembled at the factory with the exception of those parts left un- assembled for shipping purposes. To ensure safe and proper operation of your mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY 1. 7/16&qu[...]

  • Page 9

    ASSEMBLY Securely tighten bolt using a 7/16" wrench or socket with ratchet. Adjustments may be required to get uniform positioning of the control lever. Refer to the "Service and Adjustment" section of this manual. TO DRIVE THE MOWER OFF OF THE SKID (See Operation section for location and function of controls) NOTE: You may now roll [...]

  • Page 10

    ASSEMBLY CHECK THE TIRE PRESSURE Correct tire pressure is important for best cutting performance and proper straight-line tracking. Check the tire pressure and adjust accordingly. Refer to the "SPECIFICATIONS" section in this manual. UTILITY BOX INSTALLATION Place utility box onto factory preinstalled brackets. Insert clevis pins through [...]

  • Page 11

    CONTROLS OPERATION FIGURE 3 1. PTO SWITCH - Used to engage (blades ON) or disengage (blades OFF) the deck blades. 2. FOOT PEDAL- Used to raise, lower and select various cutting heights of the deck. 3. CONTROL LEVERS - In the outward position, levers are in the neutral position. When pulled inward and pushed forward, this controls the forward moveme[...]

  • Page 12

    OPERATION HOW TO USE YOUR MOWER First time users should push mower (see TO TRANSPORT) to an open, fiat area, with no other persons or vehicles/obstacles near by. DO NOT start unit until you have read this section. Check to make sure bypass rods are in the drive position (see TO TRANSPORT) (see FIGURE 3, ITEM 6). Operator MUST sit in seat. Your mowe[...]

  • Page 13

    OPERATION If the engine does not accept the load from engaging the PTO, restart the engine and allow it to warm up for an additional minute or so, using the choke if required. TO START ENGINE (See Fig. 3) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to advance fuel from the tank [...]

  • Page 14

    OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 4) NOTE: Zero turn mowers are far more manueverable than typical riding mowers due to their unique steering capabilities. We recommend that this section be reviewed in it's entirety prior to attempting to move mower under its own power. Additionally, we suggest when first operating mower, use a [...]

  • Page 15

    OPERATION CAUTION Attempting to zero turn at too high a ground speed may result inTURF DAMAGE due to the wheel spinning or slipage. The unit should always be brought to a very slow or stopped position prior to zero turning. Use extra care when using this maneuver the machine can spin very rapidly if one lever is positioned too far ahead of the othe[...]

  • Page 16

    TO OPERATE ON HILLS OPERATION The slowest speed possible should be used before starting up or down hills. Avoid stopping or changing speed on hills. If stopping is absolutely necessary, pull drive levers into the neutral position and push to the outside of the unit and engage the park brake. To restart movement, release the park brake. Pull the con[...]

  • Page 17

    OPERATION TO OPERATE MOWER Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the park brake will shut off the engine. Select desired height of cut. Start deck blades by pulling the PTO switch up into the engaged position. To stop the deck blades, [...]

  • Page 18

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (wi[...]

  • Page 19

    CUSTOMER RESPONSIBILITIES LUBRICATION CHART NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. LUBE POINTS EVERY 25 HOURS. _ CHECK TIRE AIR PRESSURE FRONT TIRES - 15 PSI REAR TIRES - 15 PSI REFER TO ENGINE OPERATORS[...]

  • Page 20

    CUSTOMER RESPONSIBILITIES IMPORTANT:TO ENSURE PROPERASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON CUTTER HOUSING. Install and tighten blade bolt securely (27-35 ft./Ibs, torque). IMPORTANT: SPECIAL BLADE BOLT IS HEAT TREATED. CENTER CUTTER STAR BLADE BOLT (SPECIAL) FIGURE 7 TO SHARPEN BLADE (See Fig. 8) The blade can be sharpened with a fi[...]

  • Page 21

    CUSTOMER RESPONSIBILITIES NOTE: Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERYAND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. Remove terminal guard. Disconnect BLACK battery cable first, then the RED battery ca[...]

  • Page 22

    CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Refer to your engine manual for the proper cleaning procedure. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clea[...]

  • Page 23

    SERVICE AND ADJUSTMENT Recheck measurements after adjustment. MOWER TO LEVEL DECK Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure (see "SPECIFICATIONS" section in this manual). If tires are under or over inflated, you can not properly adjust your deck. SIDE-TO-SIDE ADJUSTMENT[...]

  • Page 24

    SERVICE AND ADJUSTMENT FRONT-TO-BACKADJUSTMENT (See Fig. 13). IMPORTANT: DECK MUST BE LEVELED SIDE-TO-SIDE, PRIOR TO LEVELING FRONT TO REAR. IF THE FOLLOWING FRONT TO BACKADJUSTMENT IS REQUIRED, BE SURE TOAD JUST BOTH FRONTAND REAR LINKAGES EQUALLY SO THE DECK WILL STAY LEVEL SIDE TO SIDE. To obtain the best cutting performance, the deck should be [...]

  • Page 25

    SERVICE AND ADJUSTMENT TO REPLACE EZT (E-Series Zerotum Transaxle) BELT (See Fig. 15) Park the mower on a level surface. Engage the DECK BELT INSTALLATION (See Figs. 14) park brake. NOTE: For ease in installing the deck belt, refer to the routing decal under the seat. Wrap the deck belt around the electric clutch pulley that is located on the engin[...]

  • Page 26

    SERVICE AND ADJUSTMENT TO ADJUST THE SEAT (See Fig. 1) Move the control levers into the neutral position and rotate to the outside of the machine. Lift up on the back of the seat and rotate it forward. Loosen the three prong knobs on the bottom of the seat and move the seat to the desired position. Tighten the three prong knobs and rotate seat back[...]

  • Page 27

    SERVICE AND ADJUSTMENT TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE (+) terminal on each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-)terminal of the fully charged battery. Connect the other end of the BLACK cable to a good CHASSIS GROUND, away from the fuel ta[...]

  • Page 28

    SERVICE AND ADJUSTMENT TRACKING ADJUSTMENT If the mower is not tracking straight, check the air pressure in all four tires. Recommended air pressure for all 4 tires is 15 psi. If the unit will not track straight, follow the steps below. Track- ing must be checked on a flat and level concrete or blacktop surface. Mower is tracking to the right. Incr[...]

  • Page 29

    STORAGE Immediately prepare your mower for storage at the end of the season or if the mower will not be used for 30 days or more. After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. If battery is removed from mower for storage, do not store battery directly on concrete or damp surface[...]

  • Page 30

    STORAGE CYLINDER(S) Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Install plug(s). Turn ignition key to "START" position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rus[...]

  • Page 31

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Hard to start Engine will not turn over Engine clicks bat will not start Loss of power Excessive vibration 1. Out of fuel. 2. Engine not"CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wir[...]

  • Page 32

    PROBLEM TROUBLESHOOTING POINTS CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment Poor cut-uneven Mower blades will not rotate Poor grass discharge Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" 1. Faulty operator-sefety presence control system. 1. Worn, bent or[...]

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