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Husky 647016 manual

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Table of contents for the manual

  • Page 1

    Operation Husky ® 1050A UL-Listed Diaphra gm Pumps Model 647016, Ev acuation and T ransfer Pump For use in general f uel transfer applications. 100 psi (0.7 MP a, 7.0 bar) Ma ximum Fluid W orking Pressure 100 psi (0.7 MP a, 7.0 bar) Maximum Air Input Pressure Model 647648, Fuel Dispense Pump For use in petroleum pr o duct dispense systems in accor[...]

  • Page 2

    Related Manua l 2 313597E Contents Related M anual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T o Order a New Pump: . . . . . . . . . . . . . . . . . . . . . . 3 T o Order P arts for Y our Existing Pump . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 UL Listing Details . . . . . . . [...]

  • Page 3

    To Order a New Pump: 313597E 3 T o Or der a Ne w Pump: NO TE: Do not configure and order a pum p using only this manual. Work with your Graco distr ibutor or follo w the steps be low . 1. Go to www .gr acohusky .com. 2. Click on T oolbo x in the gra y banner near the top. 3. Click on the Husky 1050 Pump Selector , your choice of either the download[...]

  • Page 4

    Models 4 313597E Models UL Listing Details Models 647016 and 647648 are cer t ified per UL 79 for use in pumping gasoline and gasoline/alcohol bl ends up to 10 % ethanol, diesel fuel, fuel o il, and lubr icating oil. This cer tification does not cov er oil bur ner pumps; pumps f or engi ne-pow ered automotive equipment; or pumps f or use in m obile[...]

  • Page 5

    Warnings 313597E 5 Wa r n i n g s The f ollowing w ar nings are f or the setup , use, grounding, maintenance , and repair of this equip- ment. The e xclamation point symbo l aler ts you to a general w ar ni ng and the hazard symbol ref ers to procedure-specific risk. When these symbols appear in the body of this manual, refer bac k to these warning[...]

  • Page 6

    Warnings 6 313597E EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injur y . • Do not operate the unit when f atigued or under th e influence of drugs or alcohol. • Do not e xceed the maximum working pressure or temperature r a ting of the low est rated system co mponent. See T echnical Data in all equipment man uals. • Use fluids a[...]

  • Page 7

    Warnings 313597E 7 T O XIC FLUID OR F UMES HAZARD T oxic fluids or fumes can cause serious inju r y or death if splashed in the ey es or on skin, inhaled, or s wallo wed. • Read MSDS’ s to know the specific haz ards of the flui ds you are using. • Route e xhaust a wa y from work area. If diaphragm ruptures, fluid ma y be e xhausted with air .[...]

  • Page 8

    Installation 8 313597E Installation General Inf ormation • The T ypical Installations shown in F IG . 3 through F IG . 5 are only guides f or selecting and installing system components. Contact your Gr aco distributor f or assistance in planning a system to suit your needs . • Installation and use mu st be in accordance with the Flammable and C[...]

  • Page 9

    Installation 313597E 9 Air and fluid hoses: Use only grounded hoses with a maximum of 500 ft (150 m) com- bined hose length to ensure grounding continuity . Air compressor: Follo w manuf acturer’ s recommendations. Fluid supply container: F ollow local code . Solvent pails used when flushing: Fo l l o w local code. Use only c onductiv e metal pai[...]

  • Page 10

    Installation 10 313597E Air Exhaust V e ntilation The air e xhaust por t is 3/4 npt(f). Do not restrict the air exhaust por t. Excessiv e e xhaust restriction can cause er ratic pump operation. 1. Remov e the muffler (T) from the pump air e xhaust por t. 2. Install a grounded air e xhaust hose (U) and connect the muffler (T) to the other end of the[...]

  • Page 11

    Installation 313597E 11 Fluid Suppl y Line See F IG . 3 through F IG . 5, pages 11 through 13. 1. Use grounded, fle xible fluid supply lines (G). See Grounding , page 8. 2. If the inlet fluid pre ssure to the pump is more than 25% of t he outlet working pres- sure, the ball chec k v alves will not close f ast enough, resulting in inefficient pump o[...]

  • Page 12

    Installation 12 313597E Fluid Outlet Line See F IG . 3 through F IG . 5, pages 11 through 13. 1. Use grounded fluid hoses (G, K). See Grounding , page 8. 2. The pump fluid outlet is 1 in. npt(f). Screw the fluid fitting in to the pump outlet securely . 3. A fluid drain v alv e (H) is required in your system to relie v e pre ssure in the hose and di[...]

  • Page 13

    Installation 313597E 13 F IG . 5. Fuel dispense, t ypical installation Key: A Air supply line B Bleed-type master air valve (required for pump) C Air filter/regula tor assembly D Air inlet E Master air valv e (f or accessor ies) G G rounded, flexib le fluid supply line H Fluid drain valv e (required) J Fluid shutoff valve K Grounded, flexib le flui[...]

  • Page 14

    Installation 14 313597E Fluid Pressure Relief V alve Fuel Dispense System s (Model 647648) Evacuation and T ransfer Systems (Model 647016) Fuel dispense model 647648 requires a pres- sure relief v alve (S ), Gr aco par t 24B910, which is supplied with the pump , to pre v ent fluid pressure from e xceeding 50 psi (350 kP a, 3.5 bar). See F IG . 5, p[...]

  • Page 15

    Operation 313597E 15 Operation Pressure Relief Pr ocedure 1. Shut off the air supply to the pump . 2. Open the dispensing v alve (if used). 3. Open the fluid drain v alve to relie ve fluid pressure, ha ving a wa ste container ready to catch the drainage . Flush the Pump Bef ore First Use The pump was tested in w ater . If water could contaminate th[...]

  • Page 16

    Operation 16 313597E Gear Oil Evacuation Systems See F IG . 4. 1. Close the pump air re gulator (C) and the bl eed-type master ai r valv es (B, E). 2. Attach an appropriate wand to the suction hose. Place the w and in the differential or fluid to be pumped. 3. Place the end of the fluid hose into an appropriate container . 4. Close the fluid drain [...]

  • Page 17

    Maintenance 313597E 17 Maintenance Maintenance Schedule Establ ish a prev entive maintenance schedule , based on the pump’ s ser vice histor y . Sched- uled maintenance is es pecially impor tant to pre v ent spills or leakage due to diaphragm f ailure. Lubrication The pump is lubricated at the f actor y . It is designed to require no fur ther lub[...]

  • Page 18

    Maintenance 18 313597E T or que Instructions NO TE: Fluid cov er and manifo ld fasteners hav e a thread-locking adhesiv e patch applied to the threads. If this patch is e xcessively w or n, the f asteners ma y l oosen dur ing operation. Replace screws with new ones or apply medium-strength (blue) Lo ctite or equiv alent to the threads. If fluid cov[...]

  • Page 19

    Dimensions 313597E 19 Dimensions 5.0 in. 5.5 in. (140 mm) (127 mm) & % E A 1 0 3 / G F D ti14540a K J H ti12212b ti12211b ti12213b A ..... 12.7 in. (323 mm) B ..... 14.4 in. (366 mm) C ..... 15.9 in. (404 mm) D ..... 10.9 in. (277 mm) E ..... 1.8 in. (46 mm) F...... 7.3 in. (185 mm) G ..... 14.7 in. (373 mm) H ..... 6.2 in. (158 mm) J ...... 3.[...]

  • Page 20

    Performance Chart 20 313597E Pe r f o r m a n c e C h a r t T est Conditions: Pump tested in wate r with inlet submerged. 0 51 0 15 20 25 30 35 40 45 50 (19) (38) (57) (76) (95) (114) (133) (152) (1 70) (189) Fluid Outlet Pressure — psi (MPa, bar) A B C 0 5 10 15 20 25 30 35 40 45 50 (19) (38) (57) (76) (95) (114) (133) (152) (170) (189 ) Fluid F[...]

  • Page 21

    Technical Data 313597E 21 Te c h n i c a l D a t a * Sound po wer measu red per ISO-9614 -2. ** Sound pressure w as tested 3.28 ft (1 m) from equipment. All trademar ks mentione d in this manual are the prope r ty of th eir respective owners. Maximum flui d working pressure T ransfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 22

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. T his manual contains English. MM 313597 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Kore[...]