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Huffy DH9300 manual

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Table of contents for the manual

  • Page 1

    1 05/03 P/N 211689C © COPYRIGHT 2000 by HUFFY SPORTS Toll-Free Customer Service Number for U.S: 1-800-558-5234, For Canada: 1-800-284-8339 , For Europe: 00 800 555 85234 (Sweden: 009 555 85234 ), For Australia: 1-800-333 061 Internet Address: http://www.huffysports.com HU FFY HUFFY S P O R T S REQUIRED TOOLS AND MA TERIALS : • Two People • Woo[...]

  • Page 2

    2 P/N 211689C 05/03 BEFORE YOU ST ART! T o ensure optimal playability of backboard system, a close tolerance fit between the elevator component s and hardware is required. T est fit large bolts into large holes of elevator tubes, backboard bracket s and triangle plates. Carefully rock them in a circular motion to ream out any excess paint from hole[...]

  • Page 3

    05/03 P/N 211689C 3 W ARNING F AILURE TO FOLLOW THESE W ARNINGS MA Y RESUL T IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. Owner must ensure that all players know and follow these rules for safe operation of the system. • DO NO T HANG on the rim or an y par t of the system including bac kboard, support braces or net. • During play , especially when[...]

  • Page 4

    4 P/N 211689C 05/03 IMPORT ANT! Remove all content s from boxes. Be sure to check inside pole sections; hardware and additional p art s are packed inside. NOTICE TO ASSEMBLERS AL L Huffy Sport s basketball systems, including those used for DISPLA YS, MUST be assembled and ballasted with sand or water according to instructions. Failure to follow ins[...]

  • Page 5

    05/03 P/N 211689C 5 Get to know the basic parts of your basketball system..... FRONT T OP POLE BACK MIDDLE POLE FRONT COVER RIM BOTTOM POLE STRUTS ELEV A T OR ASSEMBL Y BACKBOARD BASE WHEEL CARRIAGE ASSEMBL Y[...]

  • Page 6

    6 P/N 211689C 05/03 Item Qty Part No Description 1 1 900467 Top Pole Section 2 1 904811 Middle Pole Section (with Label) 3 1 903407 Bottom Pole Section 4 2 900223 Wheel Bracket 5 2 206940 Axle 6 2 226403 Wheel 6” 7 4 206938 Pushnut 8 1 200117 Base 9 1 203223 Carriage Bolt, 5/16-18 x 1 10 1 202662 Hex Bolt, 5/16-18 x 4.5 11 7 203218 Washer 5/16 12[...]

  • Page 7

    05/03 P/N 211689C 7 HARDW ARE IDENTIFIER Item #7 (2) Item #10 (1) Item #1 1 (7) Item #15 (1) Item #19 (1) Item #20 (5) Item #21 (1) Item #22 (16) Item #23 (1) Item #26 (4) Item #32 (4) Item #37 (9) Item #38 (2) Item #39 (4) Item #13 (1) Item #9 (1)[...]

  • Page 8

    8 P/N 211689C 05/03 202052 02/03 MOVING SYSTEM 1. Adjust basketball backboard height to lowest position. 2. Rotate handle forw ard until wheels engage ground. 3. Move basketball system to desired location. 4. Rotate handle back to original position. 5. Reattach ground restra int and check system for stability . HEIGHT A DJU STMENT TO ADJUST BA CKBO[...]

  • Page 9

    05/03 P/N 211689C 9 SECTION A : ASSEMBLE THE POLES 2. 1. Wood Scrap 2 1 5" (13 cm) 5" (13 cm) 1 3 2 Correctly identify each pole section. Mark pole sections with t ape as shown. T APE T APE Bounce middle pole section (2) into top pole section (1) together using a wood scrap as shown until they no longer move toward taped reference mark. N[...]

  • Page 10

    10 P/N 211689C 05/03 IMPORT ANT! Holes in top (1) and bottom pole (3) sections MUST align to correctly position elevator system toward playing surface. While maintaining alignment, bounce assembly and lower section (3) together as shown until they no longer move toward taped reference mark. NOTE: Pole sections should have a 3-1/2" (9 cm) minim[...]

  • Page 11

    05/03 P/N 211689C 11 TOOLS REQUIRED FOR THIS SECTION HARDW ARE USED IN THIS SECTION (not actual size) SECTION B: ASSEMBLE THE BASE 1/2” & 9/16” 9/16” & 1/2” AND EXTENSION HAMMER OR MALLET AND This is what your system will look like when you’ve finished this section: Item #7 (2) Item #10 (1) Item #11 (6) Item #15 (1) Item #19 (1) I[...]

  • Page 12

    12 P/N 211689C 05/03 1. 2. Insert axle (5) through wheel bracket (4). Secure wheels (65) to axle using pushnuts (7). Carefully t ap pushnuts onto axle with hammer or mallet 4 65 65 7 7 5 Install wheel assembly to base (8) using bolt (9), and nut (22) as shown. 9 22 9 8 SIDE OF WHEEL WITH LONGER PLASTIC AXLE NEEDS TO F ACE THE WHEEL BRACKET . IMPORT[...]

  • Page 13

    05/03 P/N 211689C 13 3. Install rod (12) through holes in bottom pole section (3) and eyebolt (13). Insert pole assembly into tank (8) and through center hole on wheel assembly as shown. Secure pole assembly with anchor strap (56), washer (1 1), and lock nut 13 12 1 3 2 48 12 13 8 11 56 TWO PEOPLE REQUIRED FOR THIS PROCEDURE. F AILURE TO FOLLOW THI[...]

  • Page 14

    14 P/N 211689C 05/03 4. 10 11 11 45 14 3 15 14 14 Secure tank struts (14) to pole as shown. Place cap (15) over exposed end of bolt as shown. Rotate non-secured ends of tank struts (14) outward to mounting holes in tank as shown. TWO PEOPLE REQUIRED FOR THIS PROCEDURE. F AILURE TO FOLLOW THIS W ARNING COULD RESUL T IN SERIOUS INJUR Y . W ARNING :[...]

  • Page 15

    05/03 P/N 211689C 15 5. 6. Secure ends of tank struts (14) to tank as shown. Repeat for opposite side. Install upper pivot bracket (16) to front of base using bolt (19), washer (20) and nut (48) as shown. 43 11 22 11 14 48 20 16 19 TWO PEOPLE REQUIRED FOR THIS PROCEDURE. F AILURE TO FOLLOW THIS W ARNING COULD RESUL T IN SERIOUS INJUR Y . W ARNING :[...]

  • Page 16

    16 P/N 211689C 05/03 Insert bolt (21) through lower pivot bracket (17) as shown; bolt (21) will be secured during step 10. Carefully place base assembly on it s side. Install lower pivot bracket (17) with bolt (23), washers (20), and lock nut (48) as shown. Secure both hinge tubes (18) to second wheel bracket (4) with carriage bolts (26) and flange[...]

  • Page 17

    05/03 P/N 211689C 17 Install wheels (6) onto axle (5) and wheel bracket (4) with push caps (7) as shown. Position base as shown. Secure wheel bracket assembly with disc (64), washer (20) and nut (48) as shown. 7 6 5 4 6 7 21 64 20 48 Carefully reposition entire assembly as shown. 9. 10. TWO PEOPLE REQUIRED FOR THESE PROCEDURES. F AILURE TO FOLLOW T[...]

  • Page 18

    18 P/N 211689C 05/03 TOOLS REQUIRED FOR THIS SECTION HARDW ARE USED IN THIS SECTION (not actual size) SECTION C: ASSEMBLE THE ELEV A T OR SYSTEM & BACKBOARD (2) 1/2”, (2) 3/4” AND (2) 9/16” 9/16” 1/2” 3/4” OR This is what your system will look like when you’ve finished this section: Item #15 (1) Item #22 (16) Item #32 (4) Item #37[...]

  • Page 19

    05/03 P/N 211689C 19 60 59 25 58 24 Slide shroud (25) back to expose bracket and assemble gas strut components as shown. Do not over-tighten. Carefully place end of cable into slot on bracket (24) as shown. Install strut shroud (25) over strut assembly as shown. 1. 2. T O A VOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSE[...]

  • Page 20

    20 P/N 211689C 05/03 58 62 61 28 27 63 Attach plastic lever (63) to height adjustment shroud (27) with bolt (62) and nut (58) as shown. Attach height label (61) to the front of the elevator adjustment tube 1 1” down from top of the elevator adjustment tube (28) as shown. 3. 10' 9.5' 9' 8.5' 8' 7.5' 11 ” 61 10'[...]

  • Page 21

    05/03 P/N 211689C 21 6. 28 Remove nuts from free end of cable. Insert cable into height adjustment tube as shown (FIG . A ) . Pull cable through end of tube (FIG . B) . FIG . B FIG . A 7. Install pole bracket (36) to top pole as shown (FIG .A ) . Reference finished assembly (FIG .B.) FIG . A 36 22 38 67 67 & 38 36 22 FIG .B[...]

  • Page 22

    22 P/N 211689C 05/03 1 34 35 37 37 35 39 35 35 33 41 40 40 8. Identify elevator tubes. Install triangle plates (33) and elevator tubes (35) to top pole section (1) as shown. Install pole cap (34) at this time. 33 Test-fit bolts into holes; carefully rock them in a circular motion to ream out paint from holes if necessary. IMPORT ANT!: 35 Upper &[...]

  • Page 23

    05/03 P/N 211689C 23 37 42 42 40 40 40 37 9. 10. Attach elevator adjustment tube (28) to elevator tubes (35) with bolts (40) spacers (42) and nuts (37) as shown. Attach plastic lever (63) to elevator tubes (35) with bolt (40) and nut (37) as shown. 28 35 35[...]

  • Page 24

    24 P/N 211689C 05/03 37 40 11 . Attach front of gas strut assembly to elevator tubes (35) by rot ating elevator tubes (35) and inserting bolt (40) and nut (37) as shown. T O A VOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBL Y . IMPORT ANT!: Insert spacer into strut assembly as shown 68 35 35 35[...]

  • Page 25

    05/03 P/N 211689C 25 49 46 46 47 47 48 48 Assemble brackets (49) to backboard using bolts (47) spacers (46) and nut s (48) as shown. The spacers may fit very tightly between the brackets and may need to be t apped into place with a hammer . 13. 43 45 12. Attach free end of gas strut assembly to pole bracket (36) with bolt (43) spacers (66) and nut [...]

  • Page 26

    26 P/N 211689C 05/03 40 35 35 42 42 49 37 Assemble lower elevator tubes (35) and rim to brackets (49) using bolt (40), spacers (42), and nut (37) as shown. 14. IMPORT ANT!: Refer T o Instructions Included With Rim Hardware For Rim Assembly . Use the 5/16-18 x 1" hex-flange bolt s for inst alling rim to the acrylic backboard.[...]

  • Page 27

    05/03 P/N 211689C 27 35 35 40 42 49 37 42 Assemble upper elevator tubes (35) to brackets using bolt (40), spacers (42), and nut (37) as shown. 15.[...]

  • Page 28

    28 P/N 211689C 05/03 SECTION D: INST ALL FRONT COVER & HANDLE 1. Attach front cover (50) to hinge tubes (18) using carriage bolt (61) and flange nuts (15) as shown. 50 61 15 18 DO NOT LEA VE ASSEMBL Y UN A TTENDED WHEN EMPTY , IT M A Y TIP OVER. CAUTION![...]

  • Page 29

    05/03 P/N 211689C 29 29 28 29 28 3. Install trigger (29) onto cable as shown. 28 44 2. Re-install nuts and washer as shown. It is very important to leave 1/8” of exposed thread on cable as shown. 1/8”[...]

  • Page 30

    30 P/N 211689C 05/03 31 29 30 32 4. Install handle (30) to height adjustment assembly with screws (32) as shown. Be sure washer is seated in slot on handle as shown (FIG . A ) . FIG . A[...]

  • Page 31

    05/03 P/N 211689C 31 1. SECTION E: INST ALL NET CLIPS AND NET W ARNING: Use of this product without proper inst allation of net clip s, or when all net clip s are not present could result in bodily harm. Be sure to follow directions carefully . Install net clips. CLIP “ARM” CLIP “BODY” Insert one “arm” of clip (52) into ram as shown. T [...]

  • Page 32

    32 P/N 211689C 05/03 Insert net into bottom of clip as shown. SIDE VIEW T wist net until it snaps into position. Net must be centered through clip. NET NETCLIP SIDE VIEW NET NETCLIP NET INST ALLA TION 2. 52 53[...]

  • Page 33

    05/03 P/N 211689C 33 1. SECTION F: SECURING THE SYSTEM Roll assembly to desired playing area. Secure assembly to ground using strap (56) and tie down st ake (55). Fill base (8) with water (approx. 40 gallons) and snap fill cap (54) in place. 56 54 55 8 DO NOT LEA VE ASSEMBL Y UN A TTENDED WHEN EMPTY , IT M A Y TIP OVER. ADD TWO GALLONS (7.6 LITERS)[...]

  • Page 34

    34 P/N 211689C 05/03 202052 02/03 MOVING SYSTEM 1. Adjust basketball backboard height to lowest position. 2. Rotate handle forw ard until wheels engage ground. 3. Move basketball system to desired location. 4. Rotate handle back to original position. 5. Reattach ground restraint and check system for stability . HEIGHT A DJUSTMENT TO ADJUST BA CKBOA[...]

  • Page 35

    05/03 P/N 211689C 35 59 SECTION H: TROUBLESHOOTING GUIDE 1. If the elevator is still difficult to operate, verify that the valve located on the strut is fully depressed when the trigger is activated. TWO PEOPLE REQUIRED FOR THIS PROCEDURE. F AILURE TO FOLLOW THIS W ARNING COULD RESUL T IN SERIOUS INJUR Y AND/OR PROPERTY DAMAGE. W ARNING! Pin must b[...]