HP A0554832 manual

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A good user manual

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Table of contents for the manual

  • Page 1

    2–40 hp Portable Chillers Part N u m b er: A055483 2 Bulletin Number: SC2-610C.8 Effective: 11/01/[...]

  • Page 2

    2-40 HP Portable Chillers ii Shipping Information Unpacking and Inspection You should inspect your e[...]

  • Page 3

    2-40 HP Portable Chillers iii Table of Contents CHAPTER 1: SAFETY ..................................[...]

  • Page 4

    2-40 HP Portable Chillers iv 3-11 Initial Start-Up..................................................[...]

  • Page 5

    2-40 HP Portable Chillers v Flow and Pressure Considerations .......................................[...]

  • Page 6

    2-40 HP Portable Chillers Chapter 1: Safety 6 of 78 Chapter 1: Safety 1-1 How to Use This Manual Use[...]

  • Page 7

    2-40 HP Portable Chillers Chapter 1: Safety 7 of 78 1-2 Warnings and Precautions Our equipment is de[...]

  • Page 8

    2-40 HP Portable Chillers Chapter 2: Functional Description 8 of 78 Chapter 2: Functional Descriptio[...]

  • Page 9

    2-40 HP Portable Chillers Chapter 2: Functional Description 9 of 78 2-2 General Description Our port[...]

  • Page 10

    2-40 HP Portable Chillers Chapter 2: Functional Description 10 of 78 2-3 Standard Features Mechanica[...]

  • Page 11

    2-40 HP Portable Chillers Chapter 2: Functional Description 11 of 78 Electrical Features • Fully a[...]

  • Page 12

    2-40 HP Portable Chillers Chapter 2: Functional Description 12 of 78 • Three year limited controll[...]

  • Page 13

    2-40 HP Portable Chillers Chapter 2: Functional Description 13 of 78 Low Pressure Cutout This electr[...]

  • Page 14

    2-40 HP Portable Chillers Chapter 2: Functional Description 14 of 78 2-5 Optional Features Options m[...]

  • Page 15

    2-40 HP Portable Chillers Chapter 2: Functional Description 15 of 78 Stainless Steel Reservoir. 5 hp[...]

  • Page 16

    2-40 HP Portable Chillers Chapter 2: Functional Description 16 of 78 Figure 1: Optional Pump Amperag[...]

  • Page 17

    2-40 HP Portable Chillers Chapter 3: Installation 17 of 78 Chapter 3: Inst allation 3-1 Uncrating 2 [...]

  • Page 18

    2-40 HP Portable Chillers Chapter 3: Installation 18 of 78 3-3 Process Water Connections All of our [...]

  • Page 19

    2-40 HP Portable Chillers Chapter 3: Installation 19 of 78 3-7 Condenser Considerations Water-Cooled[...]

  • Page 20

    2-40 HP Portable Chillers Chapter 3: Installation 20 of 78 Remote Air-Cooled Chiller Condensers Remo[...]

  • Page 21

    2-40 HP Portable Chillers Chapter 3: Installation 21 of 78 System Configuration. The system can be c[...]

  • Page 22

    2-40 HP Portable Chillers Chapter 3: Installation 22 of 78 Figure 2: Equivalent Length in Feet for V[...]

  • Page 23

    2-40 HP Portable Chillers Chapter 3: Installation 23 of 78 Refrigerant Charge Determination. The app[...]

  • Page 24

    2-40 HP Portable Chillers Chapter 3: Installation 24 of 78 3-8 Checking Motor Direction All of our p[...]

  • Page 25

    2-40 HP Portable Chillers Chapter 3: Installation 25 of 78 3-9 Water Reservoir All portable chillers[...]

  • Page 26

    2-40 HP Portable Chillers Chapter 3: Installation 26 of 78 Figure 6: Ethylene Glycol and Propylene G[...]

  • Page 27

    2-40 HP Portable Chillers Chapter 3: Installation 27 of 78 3-10 Automatic Water Make-Up Option The c[...]

  • Page 28

    2-40 HP Portable Chillers Chapter 3: Installation 28 of 78 3-11 Initial Start-Up • Check the shipp[...]

  • Page 29

    2-40 HP Portable Chillers Chapter 4: Operation 29 of 78 Chapter 4: Operation 4-1 Panel Buttons, Indi[...]

  • Page 30

    2-40 HP Portable Chillers Chapter 4: Operation 30 of 78 Indicator Name Description SUB1 SUB 1 LED Th[...]

  • Page 31

    2-40 HP Portable Chillers Chapter 4: Operation 31 of 78 Figure 7: Typical Portable Ch iller Micropro[...]

  • Page 32

    2-40 HP Portable Chillers Chapter 4: Operation 32 of 78 Graphic Panel (See Figure 8 on Page 32. ) In[...]

  • Page 33

    2-40 HP Portable Chillers Chapter 4: Operation 33 of 78 Indicator Name Description Low Water Flow/Pr[...]

  • Page 34

    2-40 HP Portable Chillers Chapter 4: Operation 34 of 78 Figure 8: Typical Graphic Panels (With E5CK [...]

  • Page 35

    2-40 HP Portable Chillers Chapter 4: Operation 35 of 78 4-2 Start-up 1. Turn on the chiller and put [...]

  • Page 36

    2-40 HP Portable Chillers Chapter 4: Operation 36 of 78 4-6 Programming the Electronic High/Low Ther[...]

  • Page 37

    2-40 HP Portable Chillers Chapter 4: Operation 37 of 78 Perform the following procedures to program [...]

  • Page 38

    2-40 HP Portable Chillers Chapter 5: Maintenance 38 of 78 Chapter 5: Maintenance 5-1 Lubrication Gre[...]

  • Page 39

    2-40 HP Portable Chillers Chapter 5: Maintenance 39 of 78 5-3 Maintaining the Condenser Dirty conden[...]

  • Page 40

    2-40 HP Portable Chillers Chapter 5: Maintenance 40 of 78 5-6 Preventative Maintenance Service Follo[...]

  • Page 41

    2-40 HP Portable Chillers Chapter 6: Troubleshooting 41 of 78 Chapter 6: T r oubleshooting Problem P[...]

  • Page 42

    2-40 HP Portable Chillers Chapter 6: Troubleshooting 42 of 78 Problem Possible cause Solution Water/[...]

  • Page 43

    2-40 HP Portable Chillers Chapter 7: Appendix 43 of 78 Chapter 7: Appendix 7-1 Warranty We warrant a[...]

  • Page 44

    2-40 HP Portable Chillers Chapter 7: Appendix 44 of 78 7-2 Technical Assistance Parts Department Cal[...]

  • Page 45

    2-40 HP Portable Chillers Chapter 7: Appendix 45 of 78 7-3 Drawings and Specifications 2 hp and 3 1/[...]

  • Page 46

    2-40 HP Portable Chillers Chapter 7: Appendix 46 of 78 5 hp and 7.5 hp Air-Cooled Portable Chillers [...]

  • Page 47

    2-40 HP Portable Chillers Chapter 7: Appendix 47 of 78 10 hp and 15 hp Air-Cooled Portable Chillers [...]

  • Page 48

    2-40 HP Portable Chillers Chapter 7: Appendix 48 of 78 20 hp, 25 hp, and 30 hp Air-Cooled Portable C[...]

  • Page 49

    2-40 HP Portable Chillers Chapter 7: Appendix 49 of 78 2 hp and 3.5 hp Water-Cooled Portable Chiller[...]

  • Page 50

    2-40 HP Portable Chillers Chapter 7: Appendix 50 of 78 5 hp and 7.5 hp Water-Cooled Portable Chiller[...]

  • Page 51

    2-40 HP Portable Chillers Chapter 7: Appendix 51 of 78 10 hp and 15 hp Water-Cooled Portable Chiller[...]

  • Page 52

    2-40 HP Portable Chillers Chapter 7: Appendix 52 of 78 20 hp, 25 hp, and 30 hp Water-Cooled Portable[...]

  • Page 53

    2-40 HP Portable Chillers Chapter 7: Appendix 53 of 78 35 hp and 40 hp Water-Cooled Portable Chiller[...]

  • Page 54

    2-40 HP Portable Chillers Chapter 7: Appendix 54 of 78 5 hp and 7.5 hp Remote Air-Cooled Portable Ch[...]

  • Page 55

    2-40 HP Portable Chillers Chapter 7: Appendix 55 of 78 10 hp and 15 hp Remote Air-Cooled Portable Ch[...]

  • Page 56

    2-40 HP Portable Chillers Chapter 7: Appendix 56 of 78 20 hp through 40 hp Remote Air-Cooled Portabl[...]

  • Page 57

    2-40 HP Portable Chillers Chapter 7: Appendix 57 of 78 Remote Condenser Assembly Models To convert i[...]

  • Page 58

    2-40 HP Portable Chillers Chapter 7: Appendix 58 of 78 7-4 Pump Curves, Flow, and Pressure Considera[...]

  • Page 59

    2-40 HP Portable Chillers Chapter 7: Appendix 59 of 78 50 Hertz Pump Curves DWG. No. S0554823[...]

  • Page 60

    2-40 HP Portable Chillers Chapter 7: Appendix 60 of 78 Water Pressure Drop Tables Note: A recirculat[...]

  • Page 61

    2-40 HP Portable Chillers Chapter 7: Appendix 61 of 78 Flow and Pressure Considerations Model c Desi[...]

  • Page 62

    2-40 HP Portable Chillers Chapter 7: Appendix 62 of 78 7-5 Remote Air-Cooled Chiller Configurations [...]

  • Page 63

    2-40 HP Portable Chillers Chapter 7: Appendix 63 of 78 7-6 Typical Ductwork for Air-Cooled Chillers [...]

  • Page 64

    2-40 HP Portable Chillers Chapter 7: Appendix 64 of 78 7-7 Piping Diagrams Central and Gravity Retur[...]

  • Page 65

    2-40 HP Portable Chillers Chapter 7: Appendix 65 of 78 Typical Piping Schematic, 2 and 3 1/2 hp Mode[...]

  • Page 66

    2-40 HP Portable Chillers Chapter 7: Appendix 66 of 78 Typical Piping Schematic, 5 hp through 40 hp,[...]

  • Page 67

    2-40 HP Portable Chillers Chapter 7: Appendix 67 of 78 Typical Piping Schematic, 5 hp through 40 hp,[...]

  • Page 68

    2-40 HP Portable Chillers Chapter 7: Appendix 68 of 78 Typical Piping Schematic, 5 hp through 40 hp,[...]

  • Page 69

    2-40 HP Portable Chillers Chapter 7: Appendix 69 of 78 Typical Piping Schematic, 5 hp through 40 hp,[...]

  • Page 70

    2-40 HP Portable Chillers Chapter 7: Appendix 70 of 78 7-8 Electrical Schematics Typical Electrical [...]

  • Page 71

    2-40 HP Portable Chillers Chapter 7: Appendix 71 of 78 Typical Electrical Schematic, 2 hp and 3 1/2 [...]

  • Page 72

    2-40 HP Portable Chillers Chapter 7: Appendix 72 of 78 Typical Power Wiring Schematic, 5 hp through [...]

  • Page 73

    2-40 HP Portable Chillers Chapter 7: Appendix 73 of 78 Typical Wiring Schematic, 5 hp through 15 hp [...]

  • Page 74

    2-40 HP Portable Chillers Chapter 7: Appendix 74 of 78 Typical Wiring Schematic, 5 hp through 15 hp [...]

  • Page 75

    2-40 HP Portable Chillers Chapter 7: Appendix 75 of 78 Typical Wiring Schematic, 20 hp through 30 hp[...]

  • Page 76

    2-40 HP Portable Chillers Chapter 7: Appendix 76 of 78 Typical Wiring Schematic, 20 hp through 30 hp[...]

  • Page 77

    2-40 HP Portable Chillers Chapter 7: Appendix 77 of 78 Typical Wiring Schematic, 35 hp and 40 hp Mod[...]

  • Page 78

    2-40 HP Portable Chillers Chapter 7: Appendix 78 of 78 Typical Wiring Schematic, 35 hp and 40 hp Mod[...]