Hoshizaki AM-100BAE manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Hoshizaki AM-100BAE, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Hoshizaki AM-100BAE one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Hoshizaki AM-100BAE. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Hoshizaki AM-100BAE should contain:
- informations concerning technical data of Hoshizaki AM-100BAE
- name of the manufacturer and a year of construction of the Hoshizaki AM-100BAE item
- rules of operation, control and maintenance of the Hoshizaki AM-100BAE item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Hoshizaki AM-100BAE alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Hoshizaki AM-100BAE, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Hoshizaki service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Hoshizaki AM-100BAE.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Hoshizaki AM-100BAE item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    ISSU ED: JAN. 2 2, 2 003 REVI SED: JUN. 20, 2005 HOSHIZAKI SELF-CONTAINED CUBER MODEL AM-100BAE AM-150BAF AM-150BWF INSTRUCTION MANUAL[...]

  • Page 2

    HOSHIZAKI AMERICA, INC. 618 Hig hway 74 South Peac htre e Cit y, GA 30269 Attn: HOSH IZAKI Techni cal S upport De partme nt Phone: 1-800-233-1940 T echnical Service (770 ) 487-23 31 Fax : (770 ) 487-33 60 NOTE: To expedite assistance , all correspondence/communication M UST include the following info rma tion: • Model Number • Serial Number •[...]

  • Page 3

    IMPORT A N T 1. This bo okl et i s an i n teg r a l a nd ess en t i a l p ar t o f the pr o duct and sh ou ld be handed ov er to th e user . Read t he w arni ngs cont ain ed in t his booklet car efully as they give important ind ications regarding the sa fet y of th e installation, u se and maintenance. Ple ase pres erve thi s booklet for any furth[...]

  • Page 4

    1 I. GEN ERA L IN FOR MA T ION 1. CONSTRUCTION [a] A M -100BA E To p P a n e l Front P ane l (Upp er) Ice Making Mechanism Bin C ontrol Therm ostat Storage Bin Slope Door Front Panel (Low er) Control Box Condenser Air Filter T apped Hole (Leg Mounting) Control Switch Fuse[...]

  • Page 5

    2 [b] A M-150 BA F To p P a n e l Ice Making Mechanism Separa tor Water T ank Bin C ontrol Therm ostat Slope Door Storage Bin Front Panel (Low er) Control Box Condenser Air Filter T apped Hole (Leg Mounting) Control Switch Fuse[...]

  • Page 6

    3 To p P a n e l Ice Making Mechanism Separa tor Water T ank Bin C ontrol Therm ostat Slope Door Storage Bin Front Panel (Low er) Control Box Condenser T apped Hole (Leg Mounting) Control Switch Fuse [c] A M-150 BWF[...]

  • Page 7

    4 II. INST AL LA TION A ND OPERA TING IN STR UCTION S 1. CHECKS BEFORE INST A LLA TION * Vi sually inspect the exterior of the shipping container , and any severe damage noted shou ld be reported to the carrier . W ARNING 1. R emov e shippi ng tape( s) an d p ackin g as foll ow s. If any left in the ic emaker , it w il l not w ork prop erly . 2. D [...]

  • Page 8

    5 2. LOCA TION W ARNING This icemaker is not intended for outdoor use. Normal ope rating ambient temperature should be withi n 50°F (10°C) to 100°F (38°C); Normal operating wa ter tempera tur e should be wi th i n 41 °F (5°C ) to 90°F ( 32 °C). Op eration of the icemaker , for extended periods, outside of these normal temperature ranges may[...]

  • Page 9

    6 3. SE T UP IMPORT A NT Do not place heav y objects exceeding 33 lbs ( 15 kg) on the T op Panel. 1) Unpack the icemake r , a nd remove all shipp ing cartons, tapes and packing BEFORE operati ng the unit. 2) Po si t ion the ic ema k er in a sel e cte d site. C l e an the interior wi th soap and wat er and rin se thorou ghly . 3) Lev e l the ic emak[...]

  • Page 10

    7 5. W A TER SUPPL Y A ND DRAIN CONNECTIONS W ARNING T o prev ent damage to the f reez er mechanism, do not operate t his icemaker w hen the water suppl y is OFF , or i f the pres sure i s below 10 PSIG (0 .7 bar) , the recommended w ater pressure. Stop the icema ker until pr oper water pressur e is r esumed. CA UTION 1. A brass fitting for the wat[...]

  • Page 11

    8 Fig. 4 Icem ak er Shut -off V alve Drain V alve W ater Sup ply Inlet 3/4” BSP Th rea ds Bin D rain Outlet 3/4” FPT 1/4” f all per f oot T o approv ed floor drain Brass f itting is attac hed to W ater Supply Inlet. Fitting s ize is a 1 /2” F PT . * A plumbing per mit and servi ces of a licensed pl u mber may be requi red in some areas. * T[...]

  • Page 12

    9 6. FI NA L CHECK LI ST 1) Is the icemaker lev el? 2) Is the icemaker in a site where the ambie nt tempe rature is wi thin 50°F (10°C) to 100°F (38°C) and the water temperature withi n 41°F (5°C) to 90°F ( 32°C) al l year around? 3) H ave all shipping tape(s), string and packing been removed from the icemaker? 4) Ar e all components, faste[...]

  • Page 13

    10 8. P RE P A RI NG THE I CEM A K ER FO R LONG STORA G E (mo re tha n 1 day ) W ARNING Drain the icemaker to prevent damage to the water supply line at subf reezing tempera tures, using air or carbon dioxide . Shut of f the icemaker u ntil proper air temperatur e is re sumed. [1] On wate r-co oled model onl y , fir st remov e the wat er from the w[...]

  • Page 14

    11 3) Bl ow out the water sup ply l ine. Note: This pr ocedure is nec essary to prot ect the i cemaker from f reez ing u p at subfreez ing temperature. 4) U nplu g t he icemake r . 5) R emov e all ice from the S torage Bin, and cl ean the Bin. 6) D rai n and cl ean the Water T ank. S ee “I II. 1. [b ] ST ORAGE BI N, SLOPE, SCOOP , ETC.” 7) Refi[...]

  • Page 15

    12 III . MA INTENA NCE AN D CLEA NING INSTRUCT I ONS IMPORT A NT Ensur e al l compon ents, fasten ers a nd thumbsc rew s are secur ely in plac e after any mainten ance or clean ing is do ne to the equ ipment. 1. CLEA NING I NSTRUCTIONS W ARNING 1 . HOSHIZA KI recommends cleani ng thi s unit at least once a year . More frequent c leaning, however , [...]

  • Page 16

    13 8) Remov e the Water T ank to drai n the clea ning soluti on. Refit the Wa ter T a nk in it s cor rect position. 9) Open th e Shut-off V alve. 10) Move the Control S witch to the “WASH” pos ition to circulate c lean water for a bout 5 minute s. 1 1) Move th e Control Switch to th e “OFF” position and immediately ba ck to the “WASH” p[...]

  • Page 17

    14 [b] ST ORA GE BIN, SLOPE, SCO OP , ETC. IMPORT A NT 1. Wash your hands bef ore re moving ice. Us e the Plastic Scoo p provided to rem ove i ce. 2. K eep t he Scoop c lean. C lean it by usin g a neutr a l cle aner at lea st once a day , and rinse th oroughly . 3. Close the Bin Door after remo ving ice to prevent entrance of dirt, dust or insects [...]

  • Page 18

    15 8) Remov e the Thumbscrews on both si des of the Water T ank, and pull it out toward you. Clean and sa nitiz e t he Wat er T a nk. 9) Pull the Disch arge T ube from the Water Plate. Remove the Water Plate by pul ling it toward y ou. 10) R emove the Caps to cl ean and sanitiz e the Water Plate. I f the N oz zl es are c logge d, clean them wi th a[...]

  • Page 19

    16 15) H ook each Sep arator on to the M echanis m Base, and pull it hard to ward you until it locks in place wi th a cli ck. Refit all the Separator s in the s ame wa y . 16) Refit th e Slope in its correct p osition. 17) Plug in the i cemaker , and move the Control Swi tch on the Control Box to the “ICE” posi tion to start the automatic icema[...]

  • Page 20

    SERVICE INSTRUCTIONS Bin Control Thermostat Replacement Procedure To ensure proper operati on, follow the i nstructions below : [AM-100BAE] 1) Make a 40 mm (1.6”) diameter l oop. 2) Locate the loop below the T hermostat Capillary (Bu lb ). 3) Manually bend the Capillary to keep it 15 mm (0.6”) forwar d f rom the through hole positi on on the Ho[...]

  • Page 21

    HOSHIZ A KI A MERICA , INC. 618 HIGH W A Y 74 SOUT H PEA CHT REE CITY , GA 3 0269 U.S.A . PHONE: 770- 487- 2331 ww w.hoshizakiamerica.com 9117EA10H[...]